clutch SATURN ION 2006 User Guide

Fuses Usage
FUEL PUMP Fuel Pump Relay
BCM ELECTIgnition Switch, Body Control
Module (BCM)
BCM (PWR) Entry Control, Trunk Release
DASH Instrument Panel, Dimming Switch
LIGHTER Cigar Lighter
PARK Headlamp Switch
CLUSTER Instrument Panel Cluster
Fuses Usage
PWR
WINDOWSPower Window Switches
STOP Stoplamp (Brake) Switch
HVAC Climate Control
CRUISECruise Control Module, Clutch Start
Switch
AIR BAGAirbags, Sensing and Diagnostic
Module (SDM)
WIPER SWWindshield Wipers and Washers,
Transaxle Shift Lock Control Switch
RADIO (BATT1)Radio Receiver, Entertainment
Memory
ONSTAREntertainment, Mobile
Communications, OnStar
®
RADIO (ACC) Radio Receiver, Entertainment
IGN SW Ignition Switch
EPS Cruise Control Switches, EPS Unit
PWR OUTLET Auxiliary Power Outlet
SUN ROOF Power Sunroof, OnStar Mirror
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Relays Usage
24 Air Conditioning Clutch
25 Horn
26 Fog Lamps
27 Air Solenoid
28 Body Control Module
29 Powertrain
30 Engine Cooling Fan
31 Engine Control Module
32 Wiper System 1
33 Wiper System 2
34 Rear Window Defogger
Diodes Usage
35
§Air Conditioning Diode
36
§Not Used
37
§Wiper Diode
Miscellaneous Usage
49 Fuse Puller
2.0L L4 Supercharged Engine
Fuses Usage
1 Engine Control Module
2 Not Used
3 Not Used
4 Passenger’s Side Headlamp
5 Air Conditioning
6 Not Used
7 Not Used
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Relays Usage
24 Air Conditioning Clutch
25 Horn
26 Fog Lamps
27 After Cooler Pump
28 Starter/Crank
29 Powertrain
30 Engine Cooling Fan 1
31 Engine Control Module
32 Wiper System 1
33 Wiper System 2
34 Rear Window Defogger
Diodes Usage
35
§Air Conditioning Diode
36
§Not Used
37
§Wiper Diode
Miscellaneous Usage
49 Fuse Puller
2.4L LE5 Engine
Fuses Usage
1Engine Control Module, Transaxle
Control Module
2 Not Used
3 Not Used
4 Passenger’s Side Headlamp
5 Air Conditioning
6 Not Used
7 Not Used
8Anti-lock Brake System, Traction
Control Module
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Relays Usage
24 Air Conditioning Clutch
25 Horn
26 Fog Lamps
27 Not Used
28 Run, Crank (IGN 1)
29 Powertrain
30 Engine Cooling Fan
31 Engine Control Module
32 Wiper System 1
33 Wiper System 2
34 Rear Window DefoggerDiodes Usage
35
§Air Conditioning Diode
36
§Not Used
37
§Wiper Diode
Miscellaneous Usage
49 Fuse Puller
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3. On automatic transaxle vehicles, try to start the
engine in each gear. The vehicle should start
only in PARK (P) or NEUTRAL (N). If the vehicle
starts in any other position, contact your Saturn
retailer for service.
On manual transaxle vehicles, put the shift lever in
NEUTRAL, push the clutch pedal down halfway, and
try to start the engine. The vehicle should start only
when the clutch pedal is pushed down all the way to
the oor. If the vehicle starts when the clutch is not
pushed all the way down, contact your Saturn retailer
for service.
Automatic Transaxle Shift Lock Control
System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.2. Firmly apply the parking brake. SeeParking Brake
on page 2-27.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the ignition to RUN, but do
not start the engine. Without applying the regular
brake, try to move the shift lever out of PARK (P)
with normal effort. If the shift lever moves out
of PARK (P), contact your Saturn retailer for service.
Ignition Transaxle Lock Check
While parked, and with the parking brake set, try to turn
the ignition to LOCK in each shift lever position.
With an automatic transaxle, the ignition should turn
to LOCK only when the shift lever is in PARK (P).
The key should come out only in LOCK.
With a manual transaxle, the key should come out
only in LOCK.
Contact your Saturn retailer if service is required.
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Usage Fluid/Lubricant
Hydraulic Brake
SystemDelco
®Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Windshield
WasherOptikleen
®Washer Solvent.
Parking Brake
Cable GuidesChassis Lubricant
(GM Part No. 12377985,
in Canada 88901242) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Hydraulic Clutch
SystemDelco
®Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Manual
Transaxle
(2.2L and 2.4L
L4 engines)DEXRON
®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specication”
on the label.
Manual
Transaxle
(2.0L L4
Supercharged
engine)Manual Transmission Fluid
(Part No. 21018899).
Automatic
TransaxleDEXRON
®-VI Automatic
Transmission Fluid.
Usage Fluid/Lubricant
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 10953474).
Hood Latch
Assembly,
Secondary
Latch,
Pivots, Spring
Anchor, and
Release PawlLubriplate Lubricant Aerosol
(Saturn Part No. 21038869 or
GM Part No. U.S. 12346293,
in Canada 992723) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Hood, Trunk,
and Door
HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 10953474).
Sunroof TrackLubriplate Lubricant Aerosol
(Saturn Part No. 21038869 or
GM Part No. U.S. 12346293,
in Canada 992723) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Weatherstrip
ConditioningDielectric Silicone Grease
(GM Part No. U.S. 12345579,
in Canada 992887).
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Care of
Safety Belts................................................5-93
Your CD Player...........................................3-71
Your CDs ...................................................3-71
Center Console Storage Area...........................2-40
Center High-Mounted Stoplamp (CHMSL)...........5-54
Chains, Tire...................................................5-74
Change Engine Oil Message............................3-45
Check
Engine Light...............................................3-36
Check Gage Message.....................................3-45
Check Gas Cap Message................................3-46
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-97
Child Restraints
Child Restraint Systems...............................1-38
Infants and Young Children...........................1-34
Lower Anchors and Tethers for Children..........1-43
Older Children.............................................1-32
Securing a Child Restraint in a
Rear Seat Position...................................1-49
Securing a Child Restraint in the
Right Front Seat Position..........................1-51
Where to Put the Restraint...........................1-42Cigarette Lighter.............................................3-17
Cleaning
Aluminum Wheels........................................5-95
Exterior Lamps/Lenses.................................5-94
Fabric/Carpet..............................................5-92
Finish Care.................................................5-94
Inside of Your Vehicle..................................5-90
Instrument Panel, Vinyl, and Other
Plastic Surfaces.......................................5-93
Tires..........................................................5-96
Underbody Maintenance...............................5-97
Washing Your Vehicle...................................5-94
Weatherstrips..............................................5-93
Windshield and Wiper Blades........................5-95
Climate Control System...........................3-18, 3-20
Air Filter, Passenger Compartment.................3-23
Outlet Adjustment........................................3-22
Clutch, Hydraulic.............................................5-25
Collision Damage Repair................................... 7-8
Comfort Guides, Rear Safety Belt.....................1-28
Compact Spare Tire........................................5-90
Compass...............................................2-32, 2-35
Competitive Driving, Racing or Other.................4-16
Content Theft-Deterrent....................................2-16
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Fuel (cont.)
Gasoline Specications.................................. 5-5
Low Warning Message.................................3-46
Fuses
Engine Compartment Fuse Block.................5-102
Floor Console Fuse Block...........................5-100
Fuses and Circuit Breakers.........................5-100
Windshield Wiper.......................................5-100
G
Gage
Boost.........................................................3-43
Engine Coolant Temperature.........................3-36
Fuel..........................................................3-42
Speedometer..............................................3-27
Tachometer.................................................3-28
Gas, Check Cap Message...............................3-46
Gasoline
Octane........................................................ 5-5
Specications............................................... 5-5
Glove Box.....................................................2-40
GM Mobility Reimbursement Program.................. 7-5
H
Hazard Warning Flashers................................... 3-6
Head Restraints............................................... 1-6
Headlamp
Aiming .......................................................5-48
Headlamps....................................3-13, 5-49, 5-50
Automatic Headlamp System.........................3-14
Bulb Replacement.......................................5-48
Daytime Running Lamps...............................3-14
Flash-to-Pass............................................... 3-8
Halogen Bulbs............................................5-48
High/Low Beam Changer................................ 3-8
Heater...................................................3-18, 3-20
Height Adjuster, Driver Seat............................... 1-3
Highbeam On Light.........................................3-41
Highway Hypnosis...........................................4-23
Hill and Mountain Roads..................................4-24
Hood
Checking Things Under................................5-10
Release.....................................................5-10
Horn ............................................................... 3-6
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-16
Hydraulic Clutch.............................................5-25
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