headlamp SATURN ION 2006 User Guide

Service............................................................5-3
Accessories and Modications..........................5-3
California Proposition 65 Warning.....................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside
of Your Vehicle...........................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-5
Gasoline Specications....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling the Tank..............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under the Hood....................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-15
Engine Oil Life System..................................5-20
Engine Air Cleaner/Filter................................5-22
Automatic Transaxle Fluid..............................5-24
Manual Transaxle Fluid..................................5-24
Hydraulic Clutch...........................................5-25
Engine Coolant.............................................5-25
Coolant Surge Tank Pressure Cap..................5-29
Engine Overheating.......................................5-29Cooling System............................................5-31
Windshield Washer Fluid................................5-38
Brakes........................................................5-39
Battery........................................................5-42
Jump Starting...............................................5-43
Headlamp Aiming...........................................5-48
Bulb Replacement..........................................5-48
Halogen Bulbs..............................................5-48
Headlamps (Coupe)......................................5-49
Headlamps (Sedan)......................................5-50
Front Turn Signal, Parking and Daytime
Running Lamps (DRL) (Coupe)...................5-52
Front Turn Signal, Parking and Daytime
Running Lamps (DRL) (Sedan)....................5-53
Center High-Mounted Stoplamp (CHMSL).........5-54
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-54
Replacement Bulbs.......................................5-55
Windshield Wiper Blade Replacement..............5-56
Tires..............................................................5-57
Tire Sidewall Labeling...................................5-59
Tire Terminology and Denitions.....................5-62
Ination - Tire Pressure.................................5-64
Tire Inspection and Rotation...........................5-66
When It Is Time for New Tires.......................5-68
Buying New Tires.........................................5-68
Section 5 Service and Appearance Care
5-1
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Headlamp Aiming
Headlamp aim has been preset at the factory and
should need no further adjustment.
If your vehicle is damaged in an accident, the headlamp
aim may be affected. Aim adjustment to the low-beam
headlamps may be necessary if it is difficult to see
the lane markers (for horizontal aim), or if oncoming
drivers ash their high-beam headlamps at you
(for vertical aim). If you believe your headlamps need
to be re-aimed, we recommend that you take your
vehicle to your retailer for service.
Bulb Replacement
For the type of bulb to use, seeReplacement Bulbs
on page 5-55.
For any bulb changing procedure not listed in this
section, contact your retailer.
Halogen Bulbs
{CAUTION:
Halogen bulbs have pressurized gas inside
and can burst if you drop or scratch the bulb.
You or others could be injured. Be sure to
read and follow the instructions on the bulb
package.
5-48
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Headlamps (Coupe)
To change a headlamp bulb on a coupe model, do the
following:
1. Open the hood. SeeHood Release on page 5-10
for more information.
2. Pull up on the headlamp retaining pins to remove
them from the headlamp assembly.
3. Pull the headlamp assembly away from the vehicle
and remove the electrical connector.4. Raise the lock tab and pull the connector from the
base of the bulb to remove the electrical connector
from the headlamp bulb.
5. Remove the retaining nut by turning it
counterclockwise.
6. Remove the bulb and replace it with the
appropriate bulb.
7. Reverse the steps to reinstall the headlamp
assembly.
5-49
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Headlamps (Sedan)
To change a headlamp bulb on a sedan model, do the
following:
1. Open the hood. SeeHood Release on page 5-10
for more information.
2. Pull up on the headlamp retaining pins to remove
them from the headlamp assembly.
3. Pull the headlamp assembly away from the vehicle
and remove the electrical connector.4. Access the bulb by turning the dust cap
counterclockwise to remove it.
5-50
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Front Turn Signal, Parking and
Daytime Running Lamps (DRL)
(Coupe)
To change this bulb on a coupe model, do the following:
1. Open the hood. SeeHood Release on page 5-10
for more information.
2. Reach behind the headlamp from inside the hood.
3. Rotate the bulb socket counterclockwise to
remove it from the housing.
4. Pull the bulb from the socket and replace it with the
appropriate bulb.
5. Reinstall the bulb socket by turning it clockwise.
5-52
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Front Turn Signal, Parking and
Daytime Running Lamps (DRL)
(Sedan)
To change this bulb on a sedan model, do the following:
1. Follow Steps 1 through 4 to remove the headlamp
assembly. See the headlamp removal for sedan
underHeadlamps (Coupe) on page 5-49or
Headlamps (Sedan) on page 5-50. This bulb is
located next to the high/low-beam headlamp.
2. Remove the bulb socket by rotating it
counterclockwise.
3. Remove the bulb and replace it with the
appropriate bulb.
4. Reverse the steps to reinstall the lamp assembly.
5-53
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4. Remove the bulb socket by turning it
counterclockwise.
5. Pull the bulb from the socket and replace it with the
appropriate bulb.
6. Reverse the steps to reinstall the taillamp assembly.
Replacement Bulbs
Exterior Lamp Bulb Number
Back-up Lamps 921
CHMSL PC-175
Front Turn Signal/
Parking Lamp/DRL5702KA
1
Headlamps 9007
Stoplamp and
Taillamps (Top)3057K
1Phillips Only
For replacement bulbs not listed here, contact your
retailer.
5-55
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{CAUTION:
Using the wrong replacement wheels, wheel
bolts, or wheel nuts on your vehicle can be
dangerous. It could affect the braking and
handling of your vehicle, make your tires lose
air and make you lose control. You could have
a collision in which you or others could be
injured. Always use the correct wheel, wheel
bolts, and wheel nuts for replacement.
Notice:The wrong wheel can also cause problems
with bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper height,
vehicle ground clearance, and tire or tire chain
clearance to the body and chassis.
SeeChanging a Flat Tire on page 5-76for more
information.
Used Replacement Wheels
{CAUTION:
Putting a used wheel on your vehicle is
dangerous. You cannot know how it has been
used or how far it has been driven. It could fail
suddenly and cause a crash. If you have to
replace a wheel, use a new Saturn original
equipment wheel.
5-73
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Fuses Usage
FUEL PUMP Fuel Pump Relay
BCM ELECTIgnition Switch, Body Control
Module (BCM)
BCM (PWR) Entry Control, Trunk Release
DASH Instrument Panel, Dimming Switch
LIGHTER Cigar Lighter
PARK Headlamp Switch
CLUSTER Instrument Panel Cluster
Fuses Usage
PWR
WINDOWSPower Window Switches
STOP Stoplamp (Brake) Switch
HVAC Climate Control
CRUISECruise Control Module, Clutch Start
Switch
AIR BAGAirbags, Sensing and Diagnostic
Module (SDM)
WIPER SWWindshield Wipers and Washers,
Transaxle Shift Lock Control Switch
RADIO (BATT1)Radio Receiver, Entertainment
Memory
ONSTAREntertainment, Mobile
Communications, OnStar
®
RADIO (ACC) Radio Receiver, Entertainment
IGN SW Ignition Switch
EPS Cruise Control Switches, EPS Unit
PWR OUTLET Auxiliary Power Outlet
SUN ROOF Power Sunroof, OnStar Mirror
5-101
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Relay Usage
ALC/PARK
RELAYOnStar®, Radio, Instrument Panel
Cluster, Body Control Module (Entry
Control), Cigar Lighter, Headlamp
Switch, License Lamp
FUEL PUMP
RELAYFuel Pump
ACC RELAYPower Windows, Sunroof, Radio,
Wiper/Washer Switch, Accessory
Power Outlet
RUN RELAYClimate Control (HVAC Blower,
Control Heads)
Engine Compartment Fuse Block
The engine compartment fuse block is located in
the engine compartment on the driver’s side of the
vehicle. SeeEngine Compartment Overview on
page 5-12for more information on location.
2.2L L4 Engine
The Engine Control Module (ECM) Inline fuse is located
on the battery cable, near the battery.
Fuses Usage
1 Transaxle Control Module
2 Not Used
3 Not Used
4 Passenger’s Side Headlamp
5 Air Conditioning
6 Not Used
5-102
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