fuel SATURN ION 2007 Owner's Manual

Filling the Tank
{CAUTION:
Fuel vapor burns violently and a fuel re
can cause bad injuries. To help avoid
injuries to you and others, read and follow
all the instructions on the pump island.
Turn off your engine when you are
refueling. Do not smoke if you are near
fuel or refueling your vehicle. Do not use
cellular phones. Keep sparks, ames, and
smoking materials away from fuel. Do not
leave the fuel pump unattended when
refueling your vehicle. This is against the
law in some places. Do not re-enter
vehicle while pumping fuel. Keep children
away from the fuel pump; never let
children pump fuel.The tethered fuel cap is located behind a hinged
fuel door on the passenger’s side of the vehicle.
To remove the fuel cap, turn it slowly
counterclockwise. The fuel cap has a spring in it; if
the cap is released too soon, it will spring back
to the right.
While refueling, let the fuel cap hang by the tether
below the fuel ll opening.
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{CAUTION:
If you spill fuel and then something
ignites it, you could be badly burned. Fuel
can spray out on you if you open the fuel
cap too quickly. This spray can happen if
your tank is nearly full, and is more likely
in hot weather. Open the fuel cap slowly
and wait for any hiss noise to stop. Then
unscrew the cap all the way.
Be careful not to spill fuel. Do not top off or overll
the tank and wait a few seconds after you have
nished pumping before removing the nozzle.
Clean fuel from painted surfaces as soon
as possible. SeeWashing Your Vehicle on
page 369.
When replacing the fuel cap, turn it clockwise until
it clicks. Make sure the cap is fully installed.
The diagnostic system can determine if the fuel
cap has been left off or improperly installed.This would allow fuel to evaporate into the
atmosphere. SeeMalfunction Indicator Lamp on
page 174.
In addition, the CHECK GAS CAP message will
be displayed in the Message Center if the fuel cap
is not properly reinstalled. SeeCheck Gas Cap
Message on page 185for more information.
{CAUTION:
If a re starts while you are refueling, do
not remove the nozzle. Shut off the ow of
fuel by shutting off the pump or by
notifying the station attendant. Leave the
area immediately.
Notice:If you need a new fuel cap, be sure
to get the right type. Your retailer can get
one for you. If you get the wrong type, it may
not t properly. This may cause your
malfunction indicator lamp to light and may
damage your fuel tank and emissions system.
SeeMalfunction Indicator Lamp on page 174.
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Filling a Portable Fuel Container
{CAUTION:
Never ll a portable fuel container while it
is in your vehicle. Static electricity
discharge from the container can ignite
the gasoline vapor. You can be badly
burned and your vehicle damaged if this
occurs. To help avoid injury to you and
others:
Dispense gasoline only into approved
containers.
Do not ll a container while it is inside
a vehicle, in a vehicle’s trunk, pickup
bed, or on any surface other than the
ground.
CAUTION: (Continued)
CAUTION: (Continued)

Bring the ll nozzle in contact with the
inside of the ll opening before
operating the nozzle. Contact should
be maintained until the lling is
complete.
Do not smoke while pumping
gasoline.
Do not use a cellular phone while
pumping gasoline.
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Checking Things Under
the Hood
{CAUTION:
An electric fan under the hood can start up
and injure you even when the engine is not
running. Keep hands, clothing, and tools
away from any underhood electric fan.
{CAUTION:
Things that burn can get on hot engine
parts and start a re. These include
liquids like fuel, oil, coolant, brake uid,
windshield washer and other uids, and
plastic or rubber. You or others could be
burned. Be careful not to drop or spill
things that will burn onto a hot engine.
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A. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 283.
B. Electric Engine Cooling Fan. SeeCooling
System on page 300.
C. Engine Oil Fill Cap. See “When to Add Engine
Oil” underEngine Oil on page 283.
D. Intercooler System Pressure Cap. SeeEngine
Coolant on page 293.
E. Brake Master Cylinder Reservoir. See “Brake
Fluid” underBrakes on page 308andHydraulic
Clutch on page 293.
F. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 290.
G. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 378.
H. Remote Positive (+) Terminal. SeeJump
Starting on page 312.
I. Engine Coolant Surge Tank. SeeCoolant
Surge Tank Pressure Cap on page 297.
J. Windshield Washer Fluid Reservoir. See
“Adding Washer Fluid” underWindshield
Washer Fluid on page 307.Engine Oil
Checking Engine Oil
It is a good idea to check the engine oil every time
you get fuel. In order to get an accurate reading,
the oil must be warm and the vehicle must be
on level ground.
The engine oil dipstick handle is a yellow loop.
SeeEngine Compartment Overview on page 280
for the location of the engine oil dipstick.
1. Turn off the engine and give the oil several
minutes to drain back into the oil pan. If you
do not do this, the oil dipstick might not
show the actual level.
2. Pull out the dipstick, clean it with a paper
towel or cloth and then push it back in all
the way.
3. Pull out the dipstick again, keeping the tip
down, and check the level.
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Tire Terminology and Denitions
Air Pressure:The amount of air inside the tire
pressing outward on each square inch of the
tire. Air pressure is expressed in pounds
per square inch (psi) or kilopascal (kPa).
Accessory Weight:This means the combined
weight of optional accessories. Some examples of
optional accessories are, automatic transmission,
power steering, power brakes, power windows,
power seats, and air conditioning.
Aspect Ratio:The relationship of a tire’s height
to its width.
Belt:A rubber coated layer of cords that is
located between the plies and the tread. Cords
may be made from steel or other reinforcing
materials.
Bead:The tire bead contains steel wires wrapped
by steel cords that hold the tire onto the rim.
Bias Ply Tire:A pneumatic tire in which the plies
are laid at alternate angles less than 90 degrees
to the centerline of the tread.Cold Tire Pressure:The amount of air pressure
in a tire, measured in pounds per square inch
(psi) or kilopascals (kPa) before a tire has built up
heat from driving. SeeInation - Tire Pressure
on page 337.
Curb Weight:This means the weight of a motor
vehicle with standard and optional equipment
including the maximum capacity of fuel, oil, and
coolant, but without passengers and cargo.
DOT Markings:A code molded into the sidewall
of a tire signifying that the tire is in compliance
with the U.S. Department of Transportation (DOT)
motor vehicle safety standards. The DOT code
includes the Tire Identication Number (TIN),
an alphanumeric designator which can also identify
the tire manufacturer, production plant, brand,
and date of production.
GVWR:Gross Vehicle Weight Rating.
SeeLoading Your Vehicle on page 250.
GAWR FRT:Gross Axle Weight Rating for the
front axle. SeeLoading Your Vehicle on page 250.
GAWR RR:Gross Axle Weight Rating for the
rear axle. SeeLoading Your Vehicle on page 250.
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Ination - Tire Pressure
Tires need the correct amount of air pressure to
operate effectively.
Notice:Do not let anyone tell you that
under-ination or over-ination is all right. It is
not. If your tires do not have enough air
(under-ination), you can get the following:
Too much exing
Too much heat
Tire overloading
Premature or irregular wear
Poor handling
Reduced fuel economy
If your tires have too much air (over-ination),
you can get the following:
Unusual wear
Poor handling
Rough ride
Needless damage from road hazardsA Tire and Loading Information label is attached to
the vehicle’s center pillar (B-pillar). This label shows
your vehicle’s original equipment tires and the
correct ination pressures for your tires when they
are cold. The recommended cold tire ination
pressure, shown on the label, is the minimum
amount of air pressure needed to support your
vehicle’s maximum load carrying capacity.
For additional information regarding how much
weight your vehicle can carry, and an example of
the Tire and Loading Information label, see
Loading Your Vehicle on page 250. How you load
your vehicle affects vehicle handling and ride
comfort. Never load your vehicle with more weight
than it was designed to carry.
When to Check
Check your tires once a month or more. Do not
forget to check the compact spare tire, it should be
at 60 psi (420 kPa). For additional information
regarding the compact spare tire, seeCompact
Spare Tire on page 365.
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Tires
To clean the tires, use a stiff brush with tire
cleaner.
Notice:Using petroleum-based tire dressing
products on your vehicle may damage the
paint nish and/or tires. When applying a tire
dressing, always wipe off any overspray
from all painted surfaces on your vehicle.
Sheet Metal Damage
If the vehicle is damaged and requires sheet metal
repair or replacement, make sure the body repair
shop applies anti-corrosion material to parts
repaired or replaced to restore corrosion protection.
Original manufacturer replacement parts will
provide the corrosion protection while maintaining
the warranty.
Finish Damage
Any stone chips, fractures or deep scratches in
the nish should be repaired right away. Bare
metal will corrode quickly and may develop into
major repair expense.
Minor chips and scratches can be repaired with
touch-up materials available from your Saturn
retailer. Larger areas of nish damage can
be corrected in your Saturn retailer’s body and
paint shop.
Underbody Maintenance
Chemicals used for ice and snow removal and
dust control can collect on the underbody. If these
are not removed, corrosion and rust can develop
on the underbody parts such as fuel lines,
frame, oor pan and exhaust system even though
they have corrosion protection.
At least every spring, ush these materials from
the underbody with plain water. Clean any
areas where mud and debris can collect.
Dirt packed in close areas of the frame should be
loosened before being ushed. Your Saturn
retailer or an underbody car washing system can
do this for you.
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Floor Console Fuse Block
Some fuses are in a fuse block on the driver’s
side of the oor console. To remove the oor
console cover, move the driver’s seat back as far
as it will go, and pull the oor console cover,
starting near the front of the vehicle, away from
the oor console.
Then remove the fuse block cover to access
the fuses.
Fuses Usage
FUEL PUMP Fuel Pump Relay
BCM ELECTIgnition Switch, Body Control
Module (BCM)
BCM (PWR) Entry Control, Trunk Release
DASH Instrument Panel, Dimming Switch
LIGHTER Cigar Lighter
PARK Headlamp Switch
CLUSTER Instrument Panel Cluster
PWR
WINDOWSPower Window Switches
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Fuses Usage
STOP Stoplamp (Brake) Switch
HVAC Climate Control
CRUISECruise Control Module, Clutch
Start Switch
AIR BAGAirbags, Sensing and Diagnostic
Module (SDM)
WIPER SWWindshield Wipers and Washers,
Transaxle Shift Lock Control Switch
RADIO
(BATT1)Radio Receiver, Entertainment
Memory
ONSTAREntertainment, Mobile
Communications, OnStar
®
RADIO (ACC) Radio Receiver, Entertainment
IGN SW Ignition Switch
EPS Cruise Control Switches, EPS Unit
PWR OUTLET Auxiliary Power Outlet
SUN ROOF Power Sunroof, OnStar Mirror
Relay Usage
ALC/PARK
RELAYOnStar®, Radio, Instrument Panel
Cluster, Body Control Module
(Entry Control), Cigar Lighter,
Headlamp Switch, License Lamp
FUEL PUMP
RELAYFuel Pump
ACC RELAYPower Windows, Sunroof, Radio,
Wiper/Washer Switch, Accessory
Power Outlet
RUN RELAYClimate Control (HVAC Blower,
Control Heads)
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