air condition SATURN L-SERIES 2004 Owner's Manual

Engine Compartment Fuse Block
The engine compartment
fuse block is located in the
forward part of the
engine compartment near
the battery.
Fuses Usage
IGN 1/2 Ignition switch
IGN 0/3/CR Ignition switch
COOL 1 Cooling fan module
COOL 2 Cooling fan module
ABS 1 Anti-Lock Brake System
ABS 2 Anti-Lock Brake System
Fuses Usage
HVAC
BLOWERHigh Blower
HORN Horn
R HDLP Right Headlamps
L HDLP Left Headlamps
A/C Air Conditioning System
LIGHTER Cigarette Lighter
AUX POWER Power Outlet
I/P BATT RTPassenger’s Side Instrument Panel
Fuse Block
CONTROLS
B+Powertrain Control Module (2.2L L4
(L61)), Engine Control Module (3.0L
V6 (L81), Transaxle Control Module
(3.0L V6 (L81))
BCM 2 Body Control Module
BCM/ECM/
CRUISE/ABSBody Control Module, Engine
Control Module, Cruise Control,
ABS
EISElectronic Ignition System
(2.2L L4 (L61))
IGN Ignition Coils (3.0L V6 (L81))
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Fuses Usage
INJ Fuel Injectors (2.2L L4 (L61))
BACK-UP/TURNBackup Lamps, Coolant Level
Switch
BRAKE Brake Lamps
FUEL PUMP Fuel Pump Relay
IGN 0Park Neutral Position Switch,
Powertrain Control Module
CRUISE SW Cruise Control Switch
CONTROLS
IGN 1Cooling Fan Control Module,
Powertrain Control Module,
Transaxle (2.2L L4 (L61)),
Transaxle Control Module
(3.0L V6 (L81))
IGN 1Instrument Cluster, Coolant Level
Switch, Air Bag, Electronic
PRND321
BCM/CLUSTERBody Control Module, Instrument
Cluster, Dimmer SwitchFuses Usage
PARK LAMPFront Park Lamps, Taillamps, Front
Marker Lamps, Rear Marker Lamps,
License Lamps, Radio Display
Lights, I/P Cluster Backlighting, I/P
Dimmer, Cigar Lighter Ring, Ashtray
Light, PRND321 Light, Climate
Control Switch Backlighting
HAZARDHazard Flasher, HBTT (Headlamp
HI Beam Indicator), I/P Cluster
REAR DEFOG Rear Window Defogger
RADIO/ON-STARAudio System, OnStar
®, Rear Seat
DVD (Option)
CD/DLCAudio, Data Link Connector, (DLC),
Rear Seat DVD (Option)
ING 3Cruise Clutch Switch, Emissions
Controls, Air Conditioner Relay,
Heated Oxygen Sensor
ENG CNTL 1 3.0L V6 (L81) Engine
ENG CNTL 2 3.0L V6 (L81) Engine
ENG CNTL 3 3.0L V6 (L81) Engine
A/C DIODE Air Conditioner Diode
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Relays Usage
A/C Air Conditioning System
DRL Daytime Running Lamp
HORN Horn
MAIN 3.0L V6 (L81) Engine
WIPER Wiper System
FUEL PUMP Fuel Pump System
REAR WIPER Rear Wiper System (Wagon Only)Circuit
BreakersUsage
WINDOWS/
SUNROOFPower Window Relay, Sunroof
(3.0L V6 (L81))
WINDOW/
SUNROOF/AIRPower Window Relay, Sunroof and
Air Pump Relay (2.2L L4 (L61))
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Capacities and Specications
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 2.1 lbs. 0.95 kg
Cooling System
2.2L L4 (L61) Engine
3.0L V6 (L81) Engine7.4 quarts
8.5 quarts7.0 L
8.0 L
Engine Oil with Filter 5.0 quarts 4.7 L
Fuel Tank 15.7 gallons 59.4 L
Transaxle 6.9 quarts 6.5 L
Wheel Nut Torque 92 lb ft 125Y
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this
manual. Recheck uid level after lling.
Engine Specications
Engine VIN Code Transaxle Spark Pug Gap
2.2L L4 (L61) F Automatic0.0450 inches
(1.14 mm)
3.0L V6 (L81) R Automatic0.040 inches
(1.02 mm)
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Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Maintenance Requirements
Notice:Maintenance intervals, checks, inspections,
replacement parts and recommended uids and
lubricants as prescribed in this manual are
necessary to keep your vehicle in good working
condition. Any damage caused by failure to follow
scheduled maintenance may not be covered by
warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended maintenance is
important. Improper vehicle maintenance can even
affect the quality of the air we breathe. Improper uid
levels or the wrong tire ination can increase the level of
emissions from your vehicle. To help protect our
environment, and to keep your vehicle in good condition,
be sure to maintain your vehicle properly.
Using Your Maintenance Schedule
We at Saturn want to help you keep your vehicle in good
working condition. But we do not know exactly how
you will drive it. You may drive very short distances only
a few times a week. Or you may drive long distances
all the time in very hot, dusty weather. You may
use your vehicle in making deliveries. Or you may drive
it to work, to do errands or in many other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements. So please read
the following and note how you drive. If you have any
questions on how to keep your vehicle in good condition,
see your Saturn retailer.
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This schedule is for vehicles that:
carry passengers and cargo within recommended
limits. You will nd these limits on the tire and
loading information label. SeeLoading Your Vehicle
on page 4-34.
are driven on reasonable road surfaces within legal
driving limits.
use the recommended fuel. SeeGasoline Octane
on page 5-5.
The services inScheduled Maintenance on page 6-4
should be performed when indicated. SeeAdditional
Required Services on page 6-6andMaintenance
Footnotes on page 6-7for further information.
{CAUTION:
Performing maintenance work on a vehicle can
be dangerous. In trying to do some jobs, you
can be seriously injured. Do your own
maintenance work only if you have the
required know-how and the proper tools and
equipment for the job. If you have any doubt,
see your GM Goodwrench dealer to have a
qualied technician do the work.Some maintenance services can be complex. So,
unless you are technically qualied and have the
necessary equipment, you should have your Saturn
retailer do these jobs.
When you go to your Saturn retailer for your service
needs, you will know that Saturn-trained and supported
service technicians will perform the work using
genuine Saturn parts.
If you want to get service information, seeService
Publications Ordering Information on page 7-10.
Owner Checks and Services on page 6-9tells you what
should be checked, when to check it and what you
can easily do to help keep your vehicle in good
condition.
The proper replacement parts, uids and lubricants to
use are listed inRecommended Fluids and Lubricants
on page 6-12andNormal Maintenance Replacement
Parts on page 6-13. When your vehicle is serviced,
make sure these are used. All parts should be replaced
and all necessary repairs done before you or anyone
else drives the vehicle. We recommend the use of
genuine Saturn parts.
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Additional Required Services (cont’d)
Service and Miles (Kilometers)25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Engine cooling system service (or
every 5 years, whichever occurs
rst).An Emission Control Service.
See footnote (i).•
3.0L V6 engine only: Replace
timing belt.An Emission Control
Service.•
Inspect engine accessory drive belt.
An Emission Control Service.••••••
Maintenance Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect other brake parts, including calipers,
parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose or missing parts or
signs of wear. Inspect power steering lines and
hoses for proper hook-up, binding, leaks, cracks,
chang, etc.
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(c)Visually inspect hoses and have them replaced if
they are cracked, swollen or deteriorated. Inspect
all pipes, ttings and clamps; replace with genuine
Saturn parts as needed. To help ensure proper
operation, a pressure test of the cooling system and
pressure cap and cleaning the outside of the radiator
and air conditioning condenser is recommended at least
once a year.
(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken air bag
coverings, and have them repaired or replaced. (The air
bag system does not need regular maintenance.)
(f)Lubricate all key lock cylinders, door hinges and
latches, hood hinges and latches, glove box hinges,
sunroof (if equipped) and any folding seat hardware.
More frequent lubrication may be required when
exposed to a corrosive environment. Applying silicone
grease on weatherstrips with a clean cloth will make
them last longer, seal better and not stick or squeak.(g)Check system for interference or binding and for
damaged or missing parts. Replace parts as needed.
Replace any components that have high effort or
excessive wear. Do not lubricate accelerator or cruise
control cables.
(h)Change automatic transaxle uid and lter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, the uid and lter do not require changing.
(i)Drain, ush and rell cooling system. See Engine
Coolant on page 5-23 for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap and ller neck.
Pressure test the cooling system and pressure cap.
(j)A uid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired and
the uid level checked. Add uid if needed.
(k)Or every 12 months, whichever occurs rst. If you
drive regularly under dusty conditions, the lter may
require replacement more often.
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Vehicle Data Collection and Event
Data Recorders
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s
performance. Your vehicle uses on-board vehicle
computers to monitor emission control components to
optimize fuel economy, to monitor conditions for air bag
deployment and, if so equipped, to provide anti-lock
braking and to help the driver control the vehicle
in difficult driving situations. Some information may be
stored during regular operations to facilitate repair
of detected malfunctions; other information is stored only
in a crash or near crash event by computer systems
commonly called event data recorders (EDR).In a crash or near crash event, computer systems, such
as the Air Bag Sensing and Diagnostic Module (SDM)
in your vehicle may record information about the
condition of the vehicle and how it was operated, such
as engine speed, brake applications, throttle position,
vehicle speed, safety belt usage, air bag readiness, air
bag performance data, and the severity of a collision.
This information has been used to improve vehicle crash
performance and may be used to improve crash
performance of future vehicles and driving safety. Unlike
the data recorders on many airplanes, these on-board
systems do not record sounds, such as conversation of
vehicle occupants.
To read this information, special equipment is needed
and access to the vehicle or the SDM is required.
GM will not access information about a crash event or
share it with others other than
with the consent of the vehicle owner or, if the
vehicle is leased, with the consent of the lessee,
in response to an official request of police or similar
government office,
as part of GM’s defense of litigation through the
discovery process, or
as required by law.
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Owner Publications
Information on how to obtain product bulletins and as
described below is applicable only in the fty U.S. states
and the District of Columbia, and only for cars and
light trucks with a GVWR less than 10,000 pounds
(4 536 kg). Copies of individual bulletins are also at your
participating Saturn retailer. You can ask to see them.
In Canada, information relating to product service
bulletins can be obtained by contacting your Saturn
retailer.
Service Bulletins
Saturn regularly sends its retailers useful service
bulletins about Saturn products. Saturn monitors product
performance in the eld. We then prepare bulletins for
servicing our products better. You can get these
bulletins, too.Bulletins cover various subjects. Some pertain to the
proper use and care of your vehicle. Some describe
costly repairs. Others describe inexpensive repairs
which, if done on time with the latest parts, may avoid
future costly repairs.
Some bulletins tell a technician how to repair a new or
unexpected condition. Others describe a quicker
way to x your vehicle. They can help a technician
service your vehicle better.
Most bulletins apply to conditions affecting a small
number of vehicles. Your Saturn retailer or a qualied
technician may have to determine if a specic
bulletin applies to your vehicle. To order Saturn bulletins,
call Saturn Publications at 1-800-2-SATURN or visit
win.wallace.com/saturn to order on-line.
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