key SATURN L-SERIES 2004 Service Manual

Power Windows and Other Power
Options
Circuit breakers in the fuse panel protect the power
windows and other power accessories. When the current
load is too heavy, the circuit breaker opens and
closes, protecting the circuit until the problem is xed.
Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by fuses. This greatly reduces the chance
of circuit overload and re caused by electrical
problems.
There are three fuse blocks — the underhood fuse
block, the driver’s side oor console fuse block and the
passenger’s side oor console fuse block.
To identify and check fuses and relays, refer to the
Fuse Usage Chart on the inside surface of the
fuse panel door.
Floor Console Fuse Blocks
The driver’s side instrument panel is located by the
driver’s left leg.
Use a key or a coin to remove the fuse panel door and
access the fuses and relays.
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The passenger’s side fuse block is located by the
passenger’s right leg.
Use a key or a coin to remove the fuse panel door and
access the fuses and relays.
Fuses Usage
LOCKS Power Door Locks
BODYPower Door Locks, Heated Mirror
Relay, Liftgate Latch
POWER SEAT Power Seat
FOG LAMP Fog Lamps
PREM AMP/MCSPremium Sound System
Amplier
HEATED SEATS Seat Heater
RR WIPER/
SUN ROOFRear Wiper/Washer (Wagon)
Relays Usage
POWER
WINDOWPower Windows, Power Sunroof
DRIVER DOOR
UNLOCK RELAYDriver Door Unlock
DOOR UNLOCK
RELAYDoor Unlock
DOOR LOCK
RELAYDoor Lock
HEATED MIRROR Power Mirrors
FOG LAMP Fog Lamps
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(c)Visually inspect hoses and have them replaced if
they are cracked, swollen or deteriorated. Inspect
all pipes, ttings and clamps; replace with genuine
Saturn parts as needed. To help ensure proper
operation, a pressure test of the cooling system and
pressure cap and cleaning the outside of the radiator
and air conditioning condenser is recommended at least
once a year.
(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken air bag
coverings, and have them repaired or replaced. (The air
bag system does not need regular maintenance.)
(f)Lubricate all key lock cylinders, door hinges and
latches, hood hinges and latches, glove box hinges,
sunroof (if equipped) and any folding seat hardware.
More frequent lubrication may be required when
exposed to a corrosive environment. Applying silicone
grease on weatherstrips with a clean cloth will make
them last longer, seal better and not stick or squeak.(g)Check system for interference or binding and for
damaged or missing parts. Replace parts as needed.
Replace any components that have high effort or
excessive wear. Do not lubricate accelerator or cruise
control cables.
(h)Change automatic transaxle uid and lter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, the uid and lter do not require changing.
(i)Drain, ush and rell cooling system. See Engine
Coolant on page 5-23 for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap and ller neck.
Pressure test the cooling system and pressure cap.
(j)A uid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired and
the uid level checked. Add uid if needed.
(k)Or every 12 months, whichever occurs rst. If you
drive regularly under dusty conditions, the lter may
require replacement more often.
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At Least Once a Year
Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. SeeParking Brake on page 2-27if
necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. Try to start the engine in each gear. The starter
should work only in PARK (P) or NEUTRAL (N).
If the starter works in any other position, contact
your retailer for service.
Automatic Transaxle Shift Lock Control
System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-27if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the key to the RUN
position, but do not start the engine. Without
applying the regular brake, try to move the shift
lever out of PARK (P) with normal effort. If the shift
lever moves out of PARK (P), contact your
retailer for service.
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Ignition Transaxle Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to OFF in each shift lever position.
The key should turn to OFF only when the shift lever
is in PARK (P).
The key should come out only in OFF.
Contact your retailer if service is required.
Parking Brake and Automatic Transaxle
Park (P) Mechanism Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
To check the parking brake’s holding ability: With
the engine running and transaxle in NEUTRAL (N),
slowly remove foot pressure from the regular
brake pedal. Do this until the vehicle is held by the
parking brake only.
To check the PARK (P) mechanism’s holding ability:
With the engine running, shift to PARK (P). Then
release the parking brake followed by the regular
brake.
Contact your retailer if service is required.
Underbody Flushing Service
At least every spring, use plain water to ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
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Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name, part
number or specication may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM Standard
GM6094M and displays the
American Petroleum Institute
Certied for Gasoline Engines
starburst symbol. To determine the
proper viscosity for your vehicle’s
engine, seeEngine Oil on page 5-16.
Engine Coolant50/50 mixture of clean, drinkable
water and use only
DEX-COOL
®Coolant. SeeEngine
Coolant on page 5-23.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Windshield
Washer SolventOptikleen
®Washer Solvent.
Parking Brake
Cable GuidesChassis Lubricant (GM Part No.
12377985, in Canada 88901242) or
lubricant meeting requirements of
NLGI #2, Category LB or GC-LB.
Usage Fluid/Lubricant
Power Steering
SystemPower Steering Fluid (Saturn Part
No. 21007583 or GM Part No. U.S.
89021184, in Canada 89021186).
Automatic
TransaxleDEXRON
®-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring Anchor
and Release
PawlLubriplate Lubricant Aerosol (Saturn
Part No. 21038869 or GM Part No.
U.S. 12346293, in Canada 992723)
or lubricant meeting requirements of
NLGI #2, Category LB or GC-LB.
Hood, Trunk
and Door
HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Sunroof TrackLubriplate Lubricant Aerosol (Saturn
Part No. 21038869 or GM Part No.
U.S. 12346293, in Canada 992723)
or lubricant meeting requirements of
NLGI #2, Category LB or GC-LB.
Weatherstrip
ConditioningDielectric Silicone Grease (GM Part
No. U.S. 12345579, in Canada
992887).
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Customer Assistance and
Information
Customer Satisfaction Procedure
Your satisfaction and goodwill are important to
your retailer and to Saturn. Together we are committed
to providing our customers with unparalleled service,
before, during and after the purchase of a Saturn
vehicle, for total customer satisfaction. We call this the
Saturn Difference. Normally, any concerns with the
sales transaction or the operation of your vehicle will be
resolved by your retailer’s sales or service departments.
If, for any reason, your ownership experience falls
below your expectations, we suggest you take
the following action:
STEP ONE:Contact the Retail Customer Assistance
Liaison. Any member of the retail management team has
the authority and the desire to resolve your concerns.
Normally, concerns can be quickly resolved at this level.STEP TWO:Should you need additional assistance,
contact the Saturn Customer Assistance Center by
calling 1-800-553–6000. In Canada, contact the Saturn
Customer Communication Centre at 1-800-263-1999.
A Saturn Customer Assistance Center team member will
handle your call and assist in providing product and
warranty information, the nearest retailer location,
roadside assistance, brochures, literature and discuss
any concerns you may have.
We encourage you to call the toll-free number in order
to give your inquiry prompt attention. Please have
the following information available to give the Customer
Assistance Representative:
Vehicle Identication Number. (You will nd this
17-digit number on the vehicle registration or
title, on the upper driver’s side corner of the dash or
on your roadside assistance key card.)
The name of your selling and servicing retail facility.
Vehicle delivery date and present mileage.
Your daytime and evening phone numbers.
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Roadside Assistance Program
Security While You Travel
For vehicles purchased in the U.S. call 1-800-553-6000
(TTY: 1-800-833-6000).
For vehicles purchased in Canada call 1-800-268-6800.
As the proud owner of a new Saturn vehicle, you are
automatically enrolled in the Saturn Roadside
Assistance Program. This value-added service is
intended to provide you with peace of mind as you drive
in the city or travel the open road. Saturn’s Roadside
Assistance toll-free number is staffed by courteous and
capable Roadside Assistance Representatives who
are available 24 hours a day, 365 days a year.We will provide the following services during the
Bumper-to-Bumper warranty period at no expense
to you:Fuel Delivery:Delivery of enough fuel ($5
maximum) for the customer to get to the nearest
service station.
Lock-out Service (identication required):
Replacement keys or locksmith service will
be covered at no charge if you are unable to gain
entry into your vehicle. Delivery of the replacement
key will be covered within 10 miles.
Emergency Tow:Tow to the nearest Saturn
retailer for warranty service or in the event of
a vehicle-disabling accident. Assistance when the
vehicle is mired in sand, mud or snow.
Flat Tire Change:Installation of a spare tire will be
covered at no charge. (The customer is responsible
for the repair or replacement of the tire if not
covered by a warrantable failure.)
Jump Start:No-start occurrences which require a
battery jump start will be covered at no charge.
Saturn Retailer Locator Service
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I
If No Steam Is Coming From Your Engine..........5-28
If Steam Is Coming From Your Engine...............5-27
If the Light Is Flashing.....................................3-35
If the Light Is On Steady.................................3-35
If You Are Caught in a Blizzard.........................4-28
If You Are Stuck in Sand, Mud, Ice or Snow.......4-30
If You Do Decide to Pull a Trailer......................4-41
Ignition Positions.............................................2-20
Infants and Young Children, Restraints...............1-38
Ination - Tire Pressure...................................5-61
Installing the Cargo Shade...............................2-44
Instrument Panel
Cluster.......................................................3-26
Overview..................................................... 3-2
Instrument Panel Brightness.............................3-15
Interior Lamps................................................3-15
J
Jump Starting.................................................5-40
K
Keyless Entry System....................................... 2-4
Keys............................................................... 2-3
L
Lamps
Exterior......................................................3-13
Fog Lamps.................................................5-49
Interior.......................................................3-15
Lap Belt........................................................1-32
Lap-Shoulder Belt...........................1-17, 1-26, 1-29
LATCH System
Child Restraints...........................................1-50
Securing a Child Restraint Designed for the
LATCH System........................................1-52
Leaving Your Vehicle.......................................2-12
Leaving Your Vehicle With the
Engine Running..........................................2-29
Liftgate Release (Wagon).................................2-14
Liftgate/Trunk.................................................2-13
Light
Air Bag Readiness.......................................3-28
Anti-Lock Brake System Warning...................3-31
Battery Warning..........................................3-29
Brake System Warning.................................3-30
Change Engine Oil......................................3-38
Daytime Running Lamps Indicator..................3-39
Engine Coolant Temperature Warning.............3-32
Low Coolant Warning...................................3-33
Low Fuel Warning.......................................3-40
Low Washer Fluid Warning...........................3-39
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Playing the Radio...........................3-42, 3-45, 3-50
Playing the Single CD Player...........................3-54
Playing the Six–Disc CD Player........................3-56
Power............................................................. 1-4
Accessory Outlets........................................3-16
Door Locks.................................................2-10
Electrical System.........................................5-92
Reduced Engine Light..................................3-38
Steering Fluid.............................................5-34
Windows....................................................2-17
Power Steering...............................................4-10
Programmable Automatic Door Locks.................2-11
Q
Questions and Answers About Safety Belts.........1-15
R
Radios..........................................................3-41
AM-FM Radio.............................................3-42
Care of Your Cassette Tape Player................3-72
Care of Your CD and DVD Player..................3-73
Care of Your CDs and DVDs........................3-73
Radio with Cassette and CD.........................3-50
Radio with CD............................................3-45
Setting the Time..........................................3-41
Theft-Deterrent............................................3-69
Understanding Reception..............................3-71Rear Door Security Locks................................2-11
Rear Safety Belt Comfort Guides......................1-33
Rear Seat Entertainment System.......................3-59
Rear Seat Outside Passenger
Positions (Wagon).......................................1-28
Rear Seat Passenger Positions (Sedan).............1-25
Rear Seat Passengers, Safety Belts..................1-25
Rear Window Defogger............................3-20, 3-23
Rear Window Wiper/Washer (Wagon).................. 3-9
Rearview Mirror, Automatic Dimming with
Compass and Temperature Display................2-36
Rearview Mirror, Automatic Dimming with OnStar
®,
Compass and Temperature Display..................2-34
Rearview Mirror with OnStar
®...........................2-33
Rearview Mirrors.............................................2-33
Reclining Seatbacks.......................................... 1-5
Recommended Fluids and Lubricants.................6-12
Recreational Vehicle Towing.............................4-32
Reduced Engine Power Light............................3-38
Remote Control..............................................3-64
Remote Keyless Entry System............................ 2-4
Remote Keyless Entry System, Operation............ 2-5
Removing the Cargo Cover..............................2-44
Removing the Flat Tire and Installing the
Spare Tire..................................................5-74
Removing the Spare Tire and Tools (Sedan).......5-71
Removing the Spare Tire and Tools (Wagon)......5-72
Removing the Wheel.......................................5-74
Replacement Bulbs.........................................5-52
Replacing Brake System Parts..........................5-39
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