wheel SATURN L-SERIES 2004 Workshop Manual

{CAUTION:
Never use oil or grease on wheel bolts. If you
do, the wheel bolts might come loose. Your
wheel could fall off, causing a serious
accident.
10. Place the compact spare tire on the wheel-mounting
surface.
11. Reinstall the wheel nuts. Tighten each nut by hand
until the wheel is held against the hub.
12. Lower the vehicle by turning the jack handle
counterclockwise.
5-77
ProCarManuals.com

13. Tighten the wheel nuts
rmly in a crisscross
sequence, as shown.
{CAUTION:
Incorrect wheel bolts or improperly tightened
wheel bolts can cause the wheel to come loose
and even come off. This could lead to an
accident. Be sure to use the correct wheel
bolts. If you have to replace them, be sure to
get new Saturn original equipment wheel bolts.
Stop somewhere as soon as you can and have
the bolts tightened with a torque wrench to the
proper torque specication. SeeCapacities
and Specifications on page 5-98for the wheel
bolt torque specication.Notice:Improperly tightened wheel bolts can lead
to brake pulsation and rotor damage. To avoid
expensive brake repairs, evenly tighten the wheel
bolts in the proper sequence and to the proper
torque specication. SeeCapacities and
Specifications on page 5-98for the wheel bolt
torque specication.
14. Lower the jack all the way and remove the jack
from under the vehicle.
15. Tighten the bolts rmly with the wheel wrench.
Do not try to put a wheel cover on your compact spare
tire. It will not t. Store the wheel cover in the trunk
until you have the at tire repaired or replaced.
Notice:Wheel covers will not t on your compact
spare. If you try to put a wheel cover on the compact
spare, you could damage the cover or the spare.
5-78
ProCarManuals.com

1. Place the wheel wrench into the clips on the jack.
2. Install the jack in the left side panel of the trunk
for sedans or the spare tire compartment for
wagons and secure as shown on the jacking
instruction label located in the trunk or cargo area.3. Place the at tire, face down, into the spare tire
compartment. When placing an aluminum at tire
into the spare tire compartment, be very careful
to avoid scraping the wheel face on the hold-down
bolt and other hard surfaces. The hold-down
bolt should pass through the rear most wheel vent
hold. The at tirel will protrude above the trunk
oor in this position.
4. Place the nut onto the hold-down bolt and tighten
down until it is snug.
The compact spare is for temporary use only. Replace
the compact spare tire with a full-size tire as soon
as you can. See the storage instructions label to replace
your compact spare into your trunk or cargo area
separately.
Store the at tire in the compact spare tire compartment
and secure the adapter, extension (aluminum wheel
only) and wing bolt. Store the jack and wheel wrench in
the foam tray. Wagon
5-80
ProCarManuals.com

Compact Spare Tire
Although the compact spare tire was fully inated when
your vehicle was new, it can lose air after a time.
Check the ination pressure regularly. It should be
60 psi (420 kPa).
After installing the compact spare tire on your vehicle,
you should stop as soon as possible and make sure
your compact spare tire is correctly inated. The
compact spare tire is made to perform well at speeds
up to 65 mph (105 km/h) for distances up to 3,000 miles
(5 000 km), so you can nish your trip and have your
full-size tire repaired or replaced where you want.
Of course, it is best to replace your spare with a full-size
tire as soon as you can. Your spare will last longer
and be in good shape in case you need it again.Notice:When the compact spare is installed, don’t
take your vehicle through an automatic car wash
with guide rails. The compact spare can get caught
on the rails. That can damage the tire and wheel,
and maybe other parts of your vehicle.
Do not use your compact spare tire on other vehicles.
And do not mix your compact spare tire or wheel
with other wheels or tires. They won’t t. Keep your
compact spare tire and its wheel together.
Notice:Tire chains won’t t your compact spare.
Using them can damage your vehicle and can
damage the chains too. Don’t use tire chains on
your compact spare.
5-81
ProCarManuals.com

Cleaning Aluminum or Chrome-Plated
Wheels
Your vehicle may be equipped with either aluminum or
chrome-plated wheels.
Keep your wheels clean using a soft clean cloth with
mild soap and water. Rinse with clean water. After
rinsing thoroughly, dry with a soft clean towel. A wax
may then be applied.
The surface of these wheels is similar to the painted
surface of your vehicle. Don’t use strong soaps,
chemicals, abrasive polishes, abrasive cleaners,
cleaners with acid, or abrasive cleaning brushes on
them because you could damage the surface. Do not
use chrome polish on aluminum wheels.
Use chrome polish only on chrome-plated wheels, but
avoid any painted surface of the wheel, and buff off
immediately after application.
Don’t take your vehicle through an automatic car wash
that has silicone carbide tire cleaning brushes. These
brushes can also damage the surface of these wheels.
Cleaning Tires
To clean your tires, use a stiff brush with tire cleaner.
Notice:Using petroleum-based tire dressing
products on your vehicle may damage the paint
nish and/or tires. When applying a tire dressing,
always wipe off any overspray from all painted
surfaces on your vehicle.
Sheet Metal Damage
If your vehicle is damaged and requires sheet metal
repair or replacement, make sure the body repair shop
applies anti-corrosion material to parts repaired or
replaced to restore corrosion protection.
Original manufacturer replacement parts will provide the
corrosion protection while maintaining the warranty.
5-87
ProCarManuals.com

Vehicle Care/Appearance Materials
See your Saturn retailer for more information on
purchasing the following products.
Vehicle Care/Appearance Materials
Description Usage
Polishing Cloth
Wax-TreatedInterior and exterior
polishing cloth.
Car Wash Soap Cleans Exterior
Non-Abrasive WaxMade to use on
basecoat/clearcoat paint
nish
Tar and Road Oil
RemoverRemoves tar, road oil and
asphalt.
Chrome Cleaner and
PolishUse on chrome or
stainless steel.
White Sidewall Tire
CleanerRemoves soil and black
marks from whitewalls.
Vinyl CleanerCleans vinyl tops,
upholstery and
convertible tops.
Vehicle Care/Appearance Materials
(cont’d)
Description Usage
Glass CleanerRemoves dirt, grime,
smoke and ngerprints.
Chrome and Wire Wheel
CleanerRemoves dirt and grime
from chrome wheels and
wire wheel covers.
Finish EnhancerRemoves dust,
ngerprints, and surface
contaminants, Spray on
wipe off.
Swirl Remover PolishRemoves swirl marks,
ne scratches and other
light surface
contamination.
Cleaner WaxRemoves light scratches
and protects nish.
Foaming Tire Shine Low
GlossCleans, shines and
protects in one easy step,
no wiping necessary.
5-89
ProCarManuals.com

Capacities and Specications
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 2.1 lbs. 0.95 kg
Cooling System
2.2L L4 (L61) Engine
3.0L V6 (L81) Engine7.4 quarts
8.5 quarts7.0 L
8.0 L
Engine Oil with Filter 5.0 quarts 4.7 L
Fuel Tank 15.7 gallons 59.4 L
Transaxle 6.9 quarts 6.5 L
Wheel Nut Torque 92 lb ft 125Y
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this
manual. Recheck uid level after lling.
Engine Specications
Engine VIN Code Transaxle Spark Pug Gap
2.2L L4 (L61) F Automatic0.0450 inches
(1.14 mm)
3.0L V6 (L81) R Automatic0.040 inches
(1.02 mm)
5-98
ProCarManuals.com

Customer Assistance for Text
Telephone (TTY) Users
To assist owners who have hearing difficulties, Saturn
has installed special TDD (Telecommunication Devices
for the Deaf) equipment in its Saturn Customer
Assistance Center.
Any hearing- or speech-impaired customer who has
access to a TDD or to a conventional Text Telephone
(TTY) can communicate with Saturn by dialing
1-800-TDD-6000. TTY users in Canada may dial
1-800-263-3830.
GM Mobility Program for Persons
with Disabilities
This program, available to
qualied applicants, can
reimburse you up to $1,000
toward eligible aftermarket
driver or passenger
adaptive equipment you
may require for your vehicle
(hand controls, wheelchair/
scooter lifts, etc.).
This program can also provide you with free resource
information, such as area driver assessment centers and
mobility equipment installers. The offer is available for
a limited period of time from the date of vehicle
purchase/lease.
For more details, or to determine your vehicle’s
eligibility, see your Saturn retailer or call the Saturn
Customer Assistance Center at 1-800-553-6000. Text
telephone (TTY) users, call 1-800-833-6000.
In Canada, customers may call the Saturn Customer
Communication Centre at 1-800-263-1999. TTY users in
Canada may call 1-800-263-3830.
7-5
ProCarManuals.com

Child Restraints
Child Restraint Systems...............................1-42
Infants and Young Children...........................1-38
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-50
Older Children.............................................1-35
Securing a Child Restraint Designed for the
LATCH System........................................1-52
Securing a Child Restraint in a Center Rear
Seat Position...........................................1-56
Securing a Child Restraint in a Rear Outside
Seat Position...........................................1-54
Securing a Child Restraint in a Rear Seat
Position..................................................1-52
Securing a Child Restraint in the Right Front
Seat Position...........................................1-58
Top Strap...................................................1-46
Top Strap Anchor Location............................1-47
Where to Put the Restraint...........................1-44
Cigarette Lighter.............................................3-17
Cleaning
Inside of Your Vehicle..................................5-82
Outside of Your Vehicle................................5-85
Underbody Maintenance...............................5-88
Weatherstrips..............................................5-85
Cleaning Aluminum or Chrome-Plated Wheels.....5-87
Cleaning Exterior Lamps/Lenses.......................5-86
Cleaning Fabric/Carpet....................................5-82Cleaning Glass Surfaces..................................5-84
Cleaning Interior Plastic Components.................5-84
Cleaning the DVD Player.................................3-68
Cleaning the Mirror.................................2-36, 2-38
Cleaning the Top of the Instrument Panel...........5-84
Cleaning the Video Screen...............................3-68
Cleaning Tires................................................5-87
Cleaning Vinyl................................................5-84
Cleaning Windshield, Backglass and Wiper
Blades.......................................................5-86
Climate Control System...................................3-17
Air Filter, Passenger Compartment.................3-24
Automatic...................................................3-20
Outlet Adjustment........................................3-24
Compact Spare Tire........................................5-81
Compass Calibration...............................2-35, 2-37
Compass Operation.........................................2-37
Compass Variance..................................2-35, 2-37
Control of a Vehicle.......................................... 4-5
Coolant
Engine Temperature Gage............................3-33
Engine Temperature Warning Light.................3-32
Heater, Engine............................................2-22
Low Warning Light.......................................3-33
Surge Tank Pressure Cap.............................5-26
Cooling System..............................................5-29
Cruise Control................................................3-10
3
ProCarManuals.com

Playing the Radio...........................3-42, 3-45, 3-50
Playing the Single CD Player...........................3-54
Playing the Six–Disc CD Player........................3-56
Power............................................................. 1-4
Accessory Outlets........................................3-16
Door Locks.................................................2-10
Electrical System.........................................5-92
Reduced Engine Light..................................3-38
Steering Fluid.............................................5-34
Windows....................................................2-17
Power Steering...............................................4-10
Programmable Automatic Door Locks.................2-11
Q
Questions and Answers About Safety Belts.........1-15
R
Radios..........................................................3-41
AM-FM Radio.............................................3-42
Care of Your Cassette Tape Player................3-72
Care of Your CD and DVD Player..................3-73
Care of Your CDs and DVDs........................3-73
Radio with Cassette and CD.........................3-50
Radio with CD............................................3-45
Setting the Time..........................................3-41
Theft-Deterrent............................................3-69
Understanding Reception..............................3-71Rear Door Security Locks................................2-11
Rear Safety Belt Comfort Guides......................1-33
Rear Seat Entertainment System.......................3-59
Rear Seat Outside Passenger
Positions (Wagon).......................................1-28
Rear Seat Passenger Positions (Sedan).............1-25
Rear Seat Passengers, Safety Belts..................1-25
Rear Window Defogger............................3-20, 3-23
Rear Window Wiper/Washer (Wagon).................. 3-9
Rearview Mirror, Automatic Dimming with
Compass and Temperature Display................2-36
Rearview Mirror, Automatic Dimming with OnStar
®,
Compass and Temperature Display..................2-34
Rearview Mirror with OnStar
®...........................2-33
Rearview Mirrors.............................................2-33
Reclining Seatbacks.......................................... 1-5
Recommended Fluids and Lubricants.................6-12
Recreational Vehicle Towing.............................4-32
Reduced Engine Power Light............................3-38
Remote Control..............................................3-64
Remote Keyless Entry System............................ 2-4
Remote Keyless Entry System, Operation............ 2-5
Removing the Cargo Cover..............................2-44
Removing the Flat Tire and Installing the
Spare Tire..................................................5-74
Removing the Spare Tire and Tools (Sedan).......5-71
Removing the Spare Tire and Tools (Wagon)......5-72
Removing the Wheel.......................................5-74
Replacement Bulbs.........................................5-52
Replacing Brake System Parts..........................5-39
10
ProCarManuals.com