brake SATURN L-SERIES 2004 Repair Manual

At Least Once a Year
Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. SeeParking Brake on page 2-27if
necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. Try to start the engine in each gear. The starter
should work only in PARK (P) or NEUTRAL (N).
If the starter works in any other position, contact
your retailer for service.
Automatic Transaxle Shift Lock Control
System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-27if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the key to the RUN
position, but do not start the engine. Without
applying the regular brake, try to move the shift
lever out of PARK (P) with normal effort. If the shift
lever moves out of PARK (P), contact your
retailer for service.
6-10
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Ignition Transaxle Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to OFF in each shift lever position.
The key should turn to OFF only when the shift lever
is in PARK (P).
The key should come out only in OFF.
Contact your retailer if service is required.
Parking Brake and Automatic Transaxle
Park (P) Mechanism Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
To check the parking brake’s holding ability: With
the engine running and transaxle in NEUTRAL (N),
slowly remove foot pressure from the regular
brake pedal. Do this until the vehicle is held by the
parking brake only.
To check the PARK (P) mechanism’s holding ability:
With the engine running, shift to PARK (P). Then
release the parking brake followed by the regular
brake.
Contact your retailer if service is required.
Underbody Flushing Service
At least every spring, use plain water to ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-11
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Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name, part
number or specication may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM Standard
GM6094M and displays the
American Petroleum Institute
Certied for Gasoline Engines
starburst symbol. To determine the
proper viscosity for your vehicle’s
engine, seeEngine Oil on page 5-16.
Engine Coolant50/50 mixture of clean, drinkable
water and use only
DEX-COOL
®Coolant. SeeEngine
Coolant on page 5-23.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Windshield
Washer SolventOptikleen
®Washer Solvent.
Parking Brake
Cable GuidesChassis Lubricant (GM Part No.
12377985, in Canada 88901242) or
lubricant meeting requirements of
NLGI #2, Category LB or GC-LB.
Usage Fluid/Lubricant
Power Steering
SystemPower Steering Fluid (Saturn Part
No. 21007583 or GM Part No. U.S.
89021184, in Canada 89021186).
Automatic
TransaxleDEXRON
®-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring Anchor
and Release
PawlLubriplate Lubricant Aerosol (Saturn
Part No. 21038869 or GM Part No.
U.S. 12346293, in Canada 992723)
or lubricant meeting requirements of
NLGI #2, Category LB or GC-LB.
Hood, Trunk
and Door
HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Sunroof TrackLubriplate Lubricant Aerosol (Saturn
Part No. 21038869 or GM Part No.
U.S. 12346293, in Canada 992723)
or lubricant meeting requirements of
NLGI #2, Category LB or GC-LB.
Weatherstrip
ConditioningDielectric Silicone Grease (GM Part
No. U.S. 12345579, in Canada
992887).
6-12
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Vehicle Data Collection and Event
Data Recorders
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s
performance. Your vehicle uses on-board vehicle
computers to monitor emission control components to
optimize fuel economy, to monitor conditions for air bag
deployment and, if so equipped, to provide anti-lock
braking and to help the driver control the vehicle
in difficult driving situations. Some information may be
stored during regular operations to facilitate repair
of detected malfunctions; other information is stored only
in a crash or near crash event by computer systems
commonly called event data recorders (EDR).In a crash or near crash event, computer systems, such
as the Air Bag Sensing and Diagnostic Module (SDM)
in your vehicle may record information about the
condition of the vehicle and how it was operated, such
as engine speed, brake applications, throttle position,
vehicle speed, safety belt usage, air bag readiness, air
bag performance data, and the severity of a collision.
This information has been used to improve vehicle crash
performance and may be used to improve crash
performance of future vehicles and driving safety. Unlike
the data recorders on many airplanes, these on-board
systems do not record sounds, such as conversation of
vehicle occupants.
To read this information, special equipment is needed
and access to the vehicle or the SDM is required.
GM will not access information about a crash event or
share it with others other than
with the consent of the vehicle owner or, if the
vehicle is leased, with the consent of the lessee,
in response to an official request of police or similar
government office,
as part of GM’s defense of litigation through the
discovery process, or
as required by law.
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A
Accessory Power Outlets.................................3-16
Activating the Theft-Deterrent Feature................3-69
Adding Windshield Washer Fluid.......................5-35
Additives, Fuel................................................. 5-7
Add-On Electrical Equipment............................5-91
Adjusting the Speakers
(Balance/Fade)............................3-44, 3-47, 3-52
Air Bag
Readiness Light..........................................3-28
Air Bag Systems.............................................1-62
Adding Equipment to Your Air Bag-Equipped
Vehicle...................................................1-72
How Does an Air Bag Restrain?....................1-68
Servicing Your Air Bag-Equipped Vehicle.........1-71
What Makes an Air Bag Inate?....................1-68
What Will You See After an Air Bag Inates?......1-69
When Should an Air Bag Inate?...................1-67
Where Are the Air Bags?..............................1-64
Air Cleaner/Filter, Engine.................................5-20
Airbag Sensing and Diagnostic Module (SDM)...... 7-8
AM ...............................................................3-71
AM-FM Radio.................................................3-42
Antenna, Fixed Mast.......................................3-73
Anti-lock Brake System (ABS)............................ 4-7
Anti-Lock Brake, System Warning Light..............3-31
Appearance Care............................................5-82
Care of Safety Belts....................................5-85
Chemical Paint Spotting...............................5-88Appearance Care (cont.)
Cleaning the Inside of Your Vehicle................5-82
Cleaning the Outside of Your Vehicle..............5-85
Finish Damage............................................5-88
Sheet Metal Damage...................................5-87
Underbody Maintenance...............................5-88
Vehicle Care/Appearance Materials................5-89
Weatherstrips..............................................5-85
Ashtrays........................................................3-17
Assist Handles...............................................2-41
Audio Output..................................................3-61
Audio System(s).............................................3-41
AM-FM Radio.............................................3-42
Care of Your Cassette Tape Player................3-72
Care of Your CD and DVD Player..................3-73
Care of Your CDs and DVDs........................3-73
Fixed Mast Antenna.....................................3-73
Radio with Cassette and CD.........................3-50
Radio with CD............................................3-45
Setting the Time..........................................3-41
Theft-Deterrent Feature................................3-69
Understanding Radio Reception.....................3-71
Automatic Climate Control System.....................3-20
Automatic Dimming Mirror Operation..........2-35, 2-37
Automatic Headlamp System............................3-14
Automatic Operation........................................3-21
Automatic Transaxle........................................2-21
Fluid..........................................................5-23
Operation...................................................2-23
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B
Backing Up....................................................4-44
Battery..........................................................5-39
Battery Replacement......................................... 2-7
Battery Run-Down Protection............................3-16
Battery Warning Light......................................3-29
Before Leaving on a Long Trip.........................4-23
Before You Drive............................................3-59
Brake
Parking......................................................2-27
System Warning Light..................................3-30
Brake Fluid....................................................5-36
Brake Wear...................................................5-38
Brakes..........................................................5-36
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-19
Bulb Replacement...........................................5-46
Center High-Mounted
Stoplamp (CHMSL)..........................5-49, 5-50
Fog Lamps.................................................5-49
Halogen Bulbs............................................5-46
Headlamps, Front Turn Signal, Sidemarker,
and Parking Lamps..................................5-47
Replacement Bulbs......................................5-52
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps................................5-50, 5-52
Buying New Tires...........................................5-64
C
California Fuel.................................................. 5-6
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-7
Capacities and Specications............................5-98
Carbon Monoxide...................4-26, 4-40, 2-13, 2-31
Care of
Safety Belts................................................5-85
Your Cassette Tape Player............................3-72
Your CD and DVD Player.............................3-73
Your CDs and DVDs....................................3-73
Cargo Cover..................................................2-43
Cassette Tape Messages.................................3-54
Cassette Tape Player Service............................. 6-9
CD Adapter Kits.............................................3-54
CD Messages........................................3-49, 3-58
Center Console Storage Area...........................2-41
Center High-Mounted Stoplamp (CHMSL)....5-49, 5-50
Center Rear Passenger Position (Wagon)...........1-31
Chains, Tires..................................................5-68
Check
Engine Light...............................................3-34
Checking Coolant............................................5-25
Checking Engine Oil........................................5-16
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-88
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I
If No Steam Is Coming From Your Engine..........5-28
If Steam Is Coming From Your Engine...............5-27
If the Light Is Flashing.....................................3-35
If the Light Is On Steady.................................3-35
If You Are Caught in a Blizzard.........................4-28
If You Are Stuck in Sand, Mud, Ice or Snow.......4-30
If You Do Decide to Pull a Trailer......................4-41
Ignition Positions.............................................2-20
Infants and Young Children, Restraints...............1-38
Ination - Tire Pressure...................................5-61
Installing the Cargo Shade...............................2-44
Instrument Panel
Cluster.......................................................3-26
Overview..................................................... 3-2
Instrument Panel Brightness.............................3-15
Interior Lamps................................................3-15
J
Jump Starting.................................................5-40
K
Keyless Entry System....................................... 2-4
Keys............................................................... 2-3
L
Lamps
Exterior......................................................3-13
Fog Lamps.................................................5-49
Interior.......................................................3-15
Lap Belt........................................................1-32
Lap-Shoulder Belt...........................1-17, 1-26, 1-29
LATCH System
Child Restraints...........................................1-50
Securing a Child Restraint Designed for the
LATCH System........................................1-52
Leaving Your Vehicle.......................................2-12
Leaving Your Vehicle With the
Engine Running..........................................2-29
Liftgate Release (Wagon).................................2-14
Liftgate/Trunk.................................................2-13
Light
Air Bag Readiness.......................................3-28
Anti-Lock Brake System Warning...................3-31
Battery Warning..........................................3-29
Brake System Warning.................................3-30
Change Engine Oil......................................3-38
Daytime Running Lamps Indicator..................3-39
Engine Coolant Temperature Warning.............3-32
Low Coolant Warning...................................3-33
Low Fuel Warning.......................................3-40
Low Washer Fluid Warning...........................3-39
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Mirrors
Automatic Dimming Rearview with Compass
and Temperature Display...........................2-36
Automatic Dimming Rearview with OnStar
®,
Compass and Temperature Display.............2-34
Manual Rearview Mirror................................2-33
Manual Rearview Mirror with OnStar
®.............2-33
Outside Convex Mirror.................................2-39
Outside Heated Mirrors................................2-39
Outside Power Mirrors..................................2-39
Outside Remote Control Mirror......................2-38
MyGMLink.com................................................ 7-4
N
New Vehicle Break-In......................................2-19
Normal Maintenance Replacement Parts............6-13
O
Odometer......................................................3-27
Off-Road Recovery..........................................4-12
Oil
Change Engine Oil Light...............................3-38
Engine.......................................................5-16
Pressure Light.............................................3-37
Older Children, Restraints................................1-35
Online Owner Center........................................ 7-4
OnStar
®Personal Calling.................................2-41OnStar
®Services............................................2-40
OnStar®System.............................................2-40
OnStar®Virtual Advisor....................................2-41
Operation......................................................3-18
Other Warning Devices...................................... 3-5
Outlet Adjustment............................................3-24
Outside
Convex Mirror.............................................2-39
Heated Mirrors............................................2-39
Power Mirrors.............................................2-39
Remote Control Mirror..................................2-38
Owner Checks and Services.............................. 6-9
Owner Publications.........................................7-11
Owners, Canadian............................................... ii
P
Park (P)
Shifting Into................................................2-28
Shifting Out of............................................2-30
Parking
Brake........................................................2-27
Over Things That Burn.................................2-30
Parking on Hills..............................................4-45
Passenger Compartment Air Filter.....................3-24
Passing.................................................4-13, 4-44
Passlock
®......................................................2-18
Playing a Cassette Tape..................................3-52
Playing a CD.................................................3-47
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Playing the Radio...........................3-42, 3-45, 3-50
Playing the Single CD Player...........................3-54
Playing the Six–Disc CD Player........................3-56
Power............................................................. 1-4
Accessory Outlets........................................3-16
Door Locks.................................................2-10
Electrical System.........................................5-92
Reduced Engine Light..................................3-38
Steering Fluid.............................................5-34
Windows....................................................2-17
Power Steering...............................................4-10
Programmable Automatic Door Locks.................2-11
Q
Questions and Answers About Safety Belts.........1-15
R
Radios..........................................................3-41
AM-FM Radio.............................................3-42
Care of Your Cassette Tape Player................3-72
Care of Your CD and DVD Player..................3-73
Care of Your CDs and DVDs........................3-73
Radio with Cassette and CD.........................3-50
Radio with CD............................................3-45
Setting the Time..........................................3-41
Theft-Deterrent............................................3-69
Understanding Reception..............................3-71Rear Door Security Locks................................2-11
Rear Safety Belt Comfort Guides......................1-33
Rear Seat Entertainment System.......................3-59
Rear Seat Outside Passenger
Positions (Wagon).......................................1-28
Rear Seat Passenger Positions (Sedan).............1-25
Rear Seat Passengers, Safety Belts..................1-25
Rear Window Defogger............................3-20, 3-23
Rear Window Wiper/Washer (Wagon).................. 3-9
Rearview Mirror, Automatic Dimming with
Compass and Temperature Display................2-36
Rearview Mirror, Automatic Dimming with OnStar
®,
Compass and Temperature Display..................2-34
Rearview Mirror with OnStar
®...........................2-33
Rearview Mirrors.............................................2-33
Reclining Seatbacks.......................................... 1-5
Recommended Fluids and Lubricants.................6-12
Recreational Vehicle Towing.............................4-32
Reduced Engine Power Light............................3-38
Remote Control..............................................3-64
Remote Keyless Entry System............................ 2-4
Remote Keyless Entry System, Operation............ 2-5
Removing the Cargo Cover..............................2-44
Removing the Flat Tire and Installing the
Spare Tire..................................................5-74
Removing the Spare Tire and Tools (Sedan).......5-71
Removing the Spare Tire and Tools (Wagon)......5-72
Removing the Wheel.......................................5-74
Replacement Bulbs.........................................5-52
Replacing Brake System Parts..........................5-39
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Buying New Tires........................................5-64
Chains.......................................................5-68
Changing a Flat Tire....................................5-70
Compact Spare Tire.....................................5-81
If a Tire Goes Flat.......................................5-69
Ination - Tire Pressure................................5-61
Inspection and Rotation................................5-62
Uniform Tire Quality Grading.........................5-65
Wheel Alignment and Tire Balance.................5-67
Wheel Replacement.....................................5-67
When It Is Time for New Tires......................5-64
To Use the Engine Coolant Heater....................2-22
Top Strap......................................................1-46
Top Strap Anchor Location...............................1-47
Torque Lock...................................................2-29
Total Weight on Your Vehicle’s Tires..................4-42
Towing
Recreational Vehicle.....................................4-32
Towing a Trailer..........................................4-40
Your Vehicle...............................................4-32
Traction
Control System (TCS).................................... 4-9
Control System Warning Light.......................3-32
Trailer Brakes.................................................4-43
Transaxle
Fluid, Automatic...........................................5-23
Transaxle Operation, Automatic.........................2-23
Trap-Resistant Trunk Kit...................................2-15
Trunk Ajar Light..............................................3-39
Trunk (Sedan)................................................2-13Trunk/Liftgate.................................................2-13
Turn and Lane-Change Signals.......................... 3-6
Turn Signal/Multifunction Lever........................... 3-6
Turn Signals When Towing a Trailer..................4-45
U
Understanding Radio Reception........................3-71
Uniform Tire Quality Grading............................5-65
Unlocking the Theft-Deterrent Feature After a
Power Loss................................................3-70
Used Replacement Wheels..............................5-68
Using Cleaner on Fabric..................................5-83
Using the Recovery Hook................................4-31
V
Vehicle
Control........................................................ 4-5
Damage Warnings........................................... iv
Loading......................................................4-34
Service Soon Light......................................3-39
Symbols......................................................... iv
Vehicle Data Collection and Event Data
Recorders.................................................... 7-8
Vehicle Identication
Number (VIN).............................................5-90
Service Parts Identication Label...................5-91
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