belt SATURN L-SERIES 2005 Workshop Manual

Belt:A rubber coated layer of cords that is located
between the plies and the tread. Cords may be made
from steel or other reinforcing materials.
Bead:The tire bead contains steel wires wrapped by
steel cords that hold the tire onto the rim.
Bias Ply Tire:A pneumatic tire in which the plies are
laid at alternate angles less than 90 degrees to the
centerline of the tread.
Cold Ination Pressure:The amount of air pressure
in a tire, measured in pounds per square inch (psi)
or kilopascals (kPa) before a tire has built up heat from
driving. SeeInation - Tire Pressure on page 5-54.
Curb Weight:This means the weight of a motor vehicle
with standard and optional equipment including the
maximum capacity of fuel, oil and coolant, but without
passengers and cargo.
DOT Markings:A code molded into the sidewall of
a tire signifying that the tire is in compliance with
the U.S. Department of Transportation (DOT) motor
vehicle safety standards. The DOT code includes
the Tire Identification Number (TIN), an alphanumeric
designator which can also identify the tire manufacturer,
production plant, brand and date of production.
GVWR:Gross Vehicle Weight Rating, seeLoading
Your Vehicle on page 4-32.GAWR FRT:Gross Axle Weight Rating for the front
axle, seeLoading Your Vehicle on page 4-32.
GAWR RR:Gross Axle Weight Rating for the rear axle,
seeLoading Your Vehicle on page 4-32.
Intended Outboard Sidewall:The side of an
asymmetrical tire, that must always face outward when
mounted on a vehicle.
KiloPascal (kPa):The metric unit for air pressure.
Light Truck (LT-Metric) Tire:A tire used on light duty
trucks and some multipurpose passenger vehicles.
Load Index:An assigned number ranging from 1 to 279
that corresponds to the load carrying capacity of a tire.
Maximum Ination Pressure:The maximum air
pressure to which a cold tire may be inflated. The
maximum air pressure is molded onto the sidewall.
Maximum Load Rating:The load rating for a tire at the
maximum permissible inflation pressure for that tire.
Maximum Loaded Vehicle Weight:The sum of curb
weight; accessory weight; vehicle capacity weight;
and production options weight.
Normal Occupant Weight:The number of occupants a
vehicle is designed to seat multiplied by 150 lbs (68 kg).
SeeLoading Your Vehicle on page 4-32.
Occupant Distribution:Designated seating positions.
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Buying New Tires
To find out what kind and size of tires your vehicle
needs, look at the tire and loading information label.
For more information about this label and its location on
your vehicle, seeLoading Your Vehicle on page 4-32.
The tires installed on your vehicle when it was new had
a Tire Performance Criteria Specification (TPC Spec)
number on each tire’s sidewall. When you get new
tires, GM recommends that you get tires with that same
TPC Spec number. That way your vehicle will continue
to have tires that are designed to give proper endurance,
handling, speed rating, load range, traction, ride and
other things during normal service on your vehicle.
If your tires have an all-season tread design, the TPC
number will be followed by an “MS” (for mud and snow).
If you ever replace your tires with those not having a
TPC Spec number, make sure they are the same size,
load range, speed rating and construction type (bias,
bias-belted or radial) as your original tires.{CAUTION:
Mixing tires could cause you to lose control
while driving. If you mix tires of different sizes
or types (radial and bias-belted tires), the
vehicle may not handle properly, and you
could have a crash. Using tires of different
sizes may also cause damage to your vehicle.
Be sure to use the same size and type tires
on all wheels. It’s all right to drive with your
compact spare temporarily, it was developed
for use on your vehicle. SeeCompact Spare
Tire on page 5-72.
{CAUTION:
If you use bias-ply tires on your vehicle, the
wheel rim anges could develop cracks after
many miles of driving. A tire and/or wheel
could fail suddenly, causing a crash. Use only
radial-ply tires with the wheels on your vehicle.
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Vinyl
Use warm water and a clean cloth.
•Rub with a clean, damp cloth to remove dirt.
You may have to do this more than once.
•Things like tar, asphalt and shoe polish will stain if
you do not get them off quickly. Use a clean cloth
and vinyl cleaner. See your retailer for this product.
Instrument Panel
Use only mild soap and water to clean the top surfaces
of the instrument panel. Sprays containing silicones
or waxes may cause annoying reflections in the
windshield and even make it difficult to see through the
windshield under certain conditions.
Interior Plastic Components
Use only a mild soap and water solution on a soft cloth
or sponge. Commercial cleaners may affect the
surface finish.
Glass Surfaces
Glass should be cleaned often. Saturn Glass Cleaner
or a liquid household glass cleaner will remove
normal tobacco smoke and dust films on interior glass.
SeeVehicle Care/Appearance Materials on page 5-80.
Notice:If you use abrasive cleaners when cleaning
glass surfaces on your vehicle, you could scratch
the glass and/or cause damage to the rear window
defogger and the integrated radio antenna. When
cleaning the glass on your vehicle, use only a soft
cloth and glass cleaner.
Care of Safety Belts
Keep belts clean and dry.
{CAUTION:
Do not bleach or dye safety belts. If you do,
it may severely weaken them. In a crash,
they might not be able to provide adequate
protection. Clean safety belts only with mild
soap and lukewarm water.
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Additional Required Services (cont’d)
Service and Miles (Kilometers)25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Replace engine fuel filter.An Emission
Control Service. See footnote †.•
Engine cooling system service
(or every 5 years, whichever occurs
first).An Emission Control Service.
See footnote (i).•
Replace timing belt.An Emission
Control Service.•
Inspect engine accessory drive belt.
An Emission Control Service.••••••
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Maintenance Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect other brake parts, including calipers,
parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose or missing parts or
signs of wear. Inspect power steering lines and
hoses for proper hook-up, binding, leaks, cracks,
chang, etc.
(c)Visually inspect hoses and have them replaced if
they are cracked, swollen or deteriorated. Inspect
all pipes, ttings and clamps; replace with genuine
Saturn parts as needed. To help ensure proper
operation, a pressure test of the cooling system and
pressure cap and cleaning the outside of the radiator
and air conditioning condenser is recommended at least
once a year.(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken airbag
coverings, and have them repaired or replaced.
(The airbag system does not need regular maintenance.)
(f)Lubricate all key lock cylinders, door hinges and
latches, hood hinges and latches, glove box hinges,
sunroof (if equipped) and any folding seat hardware.
More frequent lubrication may be required when
exposed to a corrosive environment. Applying silicone
grease on weatherstrips with a clean cloth will make
them last longer, seal better and not stick or squeak.
(g)Check system for interference or binding and
for damaged or missing parts. Replace parts as needed.
Replace any components that have high effort or
excessive wear. Do not lubricate accelerator or cruise
control cables.
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Vehicle Data Collection and Event
Data Recorders
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s performance.
Your vehicle uses on-board vehicle computers to monitor
emission control components to optimize fuel economy,
to monitor conditions for airbag deployment and, if so
equipped, to provide anti-lock braking and to help the
driver control the vehicle in difficult driving situations.
Some information may be stored during regular
operations to facilitate repair of detected malfunctions;
other information is stored only in a crash event by
computer systems, such as those commonly called
event data recorders (EDR).
In a crash event, computer systems, such as the Airbag
Sensing and Diagnostic Module (SDM) in your vehicle
may record information about the condition of the vehicle
and how it was operated, such as data related to engine
speed, brake application, throttle position, vehicle speed,
safety belt usage, airbag readiness, airbag performance,
and the severity of a collision. This information has been
used to improve vehicle crash performance and may be
used to improve crash performance of future vehicles
and driving safety. Unlike the data recorders on many
airplanes, these on-board systems do not record sounds,
such as conversation of vehicle occupants.To read this information, special equipment is needed
and access to the vehicle or the device that stores
the data is required. GM will not access information
about a crash event or share it with others other than:•with the consent of the vehicle owner or, if the
vehicle is leased, with the consent of the lessee,
•in response to an official request of police or similar
government office,
•as part of GM’s defense of litigation through the
discovery process, or
•as required by law.
In addition, once GM collects or receives data, GM may:
•use the data for GM research needs,
•make it available for research where appropriate
confidentiality is to be maintained and need is
shown, or
•share summary data which is not tied to a specific
vehicle with non-GM organizations for research
purposes.
Others, such as law enforcement, may have access to
the special equipment that can read the information
if they have access to the vehicle or the device
that stores the data.
If your vehicle is equipped with OnStar
®, please check
the OnStar®subscription service agreement or manual
for information on its operations and data collection.
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A
Accessory Power Outlets.................................3-16
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-83
Air Cleaner/Filter, Engine.................................5-17
Air Conditioning..............................................3-18
Airbag
Readiness Light..........................................3-26
Airbag Sensing and Diagnostic
Module (SDM).............................................. 7-7
Airbag System................................................1-46
How Does an Airbag Restrain?......................1-52
Servicing Your Airbag-Equipped Vehicle..........1-54
What Makes an Airbag Inflate?......................1-52
What Will You See After an Airbag Inflates?....1-53
When Should an Airbag Inflate?....................1-51
Where Are the Airbags?...............................1-48
Antenna, Fixed Mast.......................................3-62
Anti-Lock Brake System (ABS)........................... 4-7
Anti-Lock Brake, System Warning Light..............3-28
Appearance Care............................................5-73
Aluminum Wheels........................................5-78
Care of Safety Belts....................................5-75
Chemical Paint Spotting...............................5-80
Cleaning Exterior Lamps/Lenses....................5-76
Fabric/Carpet..............................................5-73
Finish Care.................................................5-76
Finish Damage............................................5-79Appearance Care (cont.)
Glass Surfaces............................................5-75
Instrument Panel.........................................5-75
Interior Plastic Components...........................5-75
Sheet Metal Damage...................................5-79
Tires..........................................................5-78
Underbody Maintenance...............................5-79
Vehicle Care/Appearance Materials................5-80
Vinyl..........................................................5-75
Washing Your Vehicle...................................5-76
Weatherstrips..............................................5-76
Windshield and Wiper Blades........................5-77
Ashtrays........................................................3-17
Assist Handles...............................................2-29
Audio System(s).............................................3-38
Care of Your Cassette Tape Player................3-61
Care of Your CD and DVD Player..................3-62
Care of Your CDs and DVDs........................3-62
Fixed Mast Antenna.....................................3-62
Radio with Cassette and CD.........................3-43
Radio with CD............................................3-39
Setting the Time..........................................3-38
Theft-Deterrent Feature................................3-58
Understanding Radio Reception.....................3-61
Automatic Headlamp System............................3-14
Automatic Transaxle
Fluid..........................................................5-20
Operation...................................................2-18
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B
Battery..........................................................5-36
Run-Down Protection...................................3-16
Battery Warning Light......................................3-27
Before Leaving on a Long Trip.........................4-22
Brake
Anti-Lock Brake System (ABS)........................ 4-7
Emergencies................................................ 4-8
Parking......................................................2-22
System Warning Light..................................3-27
Brakes..........................................................5-33
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-15
Bulb Replacement...........................................5-42
Center High-Mounted Stoplamp (CHMSL)........5-45
Fog Lamps.................................................5-44
Halogen Bulbs............................................5-42
Headlamps, Front Turn Signal, Sidemarker,
and Parking Lamps..................................5-42
Replacement Bulbs......................................5-46
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps........................................5-45
Buying New Tires...........................................5-57
C
California Fuel.................................................. 5-6
Canadian Owners................................................ ii
Capacities and Specifications............................5-89
Carbon Monoxide...................2-10, 2-25, 4-26, 4-40
Care of
Safety Belts................................................5-75
Your Cassette Tape Player............................3-61
Your CD and DVD Player.............................3-62
Your CDs and DVDs....................................3-62
Center Console Storage Area...........................2-28
Center High-Mounted Stoplamp (CHMSL)...........5-45
Chains, Tire...................................................5-61
Check
Engine Light...............................................3-31
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-80
Child Restraints
Child Restraint Systems...............................1-33
Infants and Young Children...........................1-29
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-39
Older Children.............................................1-26
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Child Restraints (cont.)
Securing a Child Restraint Designed for
the LATCH System...................................1-41
Securing a Child Restraint in a Rear Seat
Position..................................................1-41
Securing a Child Restraint in the Right
Front Seat Position...................................1-43
Top Strap...................................................1-37
Top Strap Anchor Location............................1-38
Where to Put the Restraint...........................1-36
Cigarette Lighter.............................................3-17
Cleaning
Aluminum Wheels........................................5-78
Exterior Lamps/Lenses.................................5-76
Fabric/Carpet..............................................5-73
Finish Care.................................................5-76
Glass Surfaces............................................5-75
Instrument Panel.........................................5-75
Interior Plastic Components...........................5-75
Tires..........................................................5-78
Underbody Maintenance...............................5-79
Vinyl..........................................................5-75
Washing Your Vehicle...................................5-76
Weatherstrips..............................................5-76
Windshield and Wiper Blades........................5-77Climate Control System...................................3-18
Air Filter, Passenger Compartment.................3-21
Outlet Adjustment........................................3-20
Comfort Guides, Rear Safety Belt.....................1-24
Compact Spare Tire........................................5-72
Control of a Vehicle.......................................... 4-6
Coolant
Engine Temperature Gage............................3-30
Engine Temperature Warning Light.................3-29
Low Warning Light.......................................3-30
Surge Tank Pressure Cap.............................5-23
Cooling System..............................................5-26
Cruise Control Lever.......................................3-10
Customer Assistance Information
Customer Assistance for Text
Telephone (TTY) Users............................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Reimbursement Program............... 7-5
Reporting Safety Defects to Saturn.................. 7-8
Reporting Safety Defects to the
Canadian Government................................ 7-8
Reporting Safety Defects to the
United States Government.......................... 7-8
Roadside Assistance Program......................... 7-5
Service Publications Ordering Information......... 7-9
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D
Daytime Running Lamps..................................3-13
Daytime Running Lamps Indicator Light.............3-35
Defensive Driving............................................. 4-2
Delayed Locking............................................... 2-8
Doing Your Own Service Work........................... 5-4
Dome Lamp...................................................3-16
Door
Delayed Locking........................................... 2-8
Locks.......................................................... 2-7
Power Door Locks......................................... 2-8
Programmable Automatic Door Locks............... 2-8
Rear Door Security Locks............................... 2-9
Driver
Position, Safety Belt.....................................1-12
Six-Way Power Seat...................................... 1-2
Driving
At Night.....................................................4-16
City...........................................................4-20
Defensive..................................................... 4-2
Drunken....................................................... 4-3
Freeway.....................................................4-21
Hill and Mountain Roads..............................4-24
In Rain and on Wet Roads...........................4-17
Recovery Hook...........................................4-31
Rocking Your Vehicle to Get it Out.................4-31
Winter........................................................4-26
DVD
Rear Seat Entertainment System...................3-52
E
Electrical System
Add-On Equipment......................................5-83
Engine Compartment Fuse Block...................5-86
Floor Console Fuse Block.............................5-84
Fuses and Circuit Breakers...........................5-83
Power Windows and Other Power Options......5-83
Windshield Wiper Fuses...............................5-83
Engine
Air Cleaner/Filter.........................................5-17
Battery.......................................................5-36
Change Engine Oil Light...............................3-34
Check and Service Engine Soon Light............3-31
Coolant......................................................5-20
Coolant Temperature Gage...........................3-30
Coolant Temperature Warning Light................3-29
Engine Compartment Overview......................5-12
Exhaust.....................................................2-25
Oil .............................................................5-13
Overheating................................................5-23
Reduced Power Light...................................3-35
Starting......................................................2-17
Entry Lighting.................................................3-16
Event Data Recorders (EDR)............................. 7-7
Extender, Safety Belt.......................................1-26
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