light SATURN L-SERIES 2005 Manual PDF

Belt:A rubber coated layer of cords that is located
between the plies and the tread. Cords may be made
from steel or other reinforcing materials.
Bead:The tire bead contains steel wires wrapped by
steel cords that hold the tire onto the rim.
Bias Ply Tire:A pneumatic tire in which the plies are
laid at alternate angles less than 90 degrees to the
centerline of the tread.
Cold Ination Pressure:The amount of air pressure
in a tire, measured in pounds per square inch (psi)
or kilopascals (kPa) before a tire has built up heat from
driving. SeeInation - Tire Pressure on page 5-54.
Curb Weight:This means the weight of a motor vehicle
with standard and optional equipment including the
maximum capacity of fuel, oil and coolant, but without
passengers and cargo.
DOT Markings:A code molded into the sidewall of
a tire signifying that the tire is in compliance with
the U.S. Department of Transportation (DOT) motor
vehicle safety standards. The DOT code includes
the Tire Identification Number (TIN), an alphanumeric
designator which can also identify the tire manufacturer,
production plant, brand and date of production.
GVWR:Gross Vehicle Weight Rating, seeLoading
Your Vehicle on page 4-32.GAWR FRT:Gross Axle Weight Rating for the front
axle, seeLoading Your Vehicle on page 4-32.
GAWR RR:Gross Axle Weight Rating for the rear axle,
seeLoading Your Vehicle on page 4-32.
Intended Outboard Sidewall:The side of an
asymmetrical tire, that must always face outward when
mounted on a vehicle.
KiloPascal (kPa):The metric unit for air pressure.
Light Truck (LT-Metric) Tire:A tire used on light duty
trucks and some multipurpose passenger vehicles.
Load Index:An assigned number ranging from 1 to 279
that corresponds to the load carrying capacity of a tire.
Maximum Ination Pressure:The maximum air
pressure to which a cold tire may be inflated. The
maximum air pressure is molded onto the sidewall.
Maximum Load Rating:The load rating for a tire at the
maximum permissible inflation pressure for that tire.
Maximum Loaded Vehicle Weight:The sum of curb
weight; accessory weight; vehicle capacity weight;
and production options weight.
Normal Occupant Weight:The number of occupants a
vehicle is designed to seat multiplied by 150 lbs (68 kg).
SeeLoading Your Vehicle on page 4-32.
Occupant Distribution:Designated seating positions.
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Outward Facing Sidewall:The side of an
asymmetrical tire that has a particular side that faces
outward when mounted on a vehicle. The side of the tire
that contains a whitewall, bears white lettering or
bears manufacturer, brand, and/or model name molding
that is higher or deeper than the same moldings on
the other sidewall of the tire.
Passenger (P-Metric) Tire:A tire used on passenger
cars and some light duty trucks and multipurpose
vehicles.
Recommended Ination Pressure:Vehicle
manufacturer’s recommended tire inflation pressure and
shown on the tire placard. SeeInation - Tire Pressure
on page 5-54andLoading Your Vehicle on page 4-32.
Radial Ply Tire:A pneumatic tire in which the ply cords
that extend to the beads are laid at 90 degrees to the
centerline of the tread.
Rim:A metal support for a tire and upon which the tire
beads are seated.
Sidewall:The portion of a tire between the tread and
the bead.
Speed Rating:An alphanumeric code assigned to a
tire indicating the maximum speed at which a tire
can operate.
Traction:The friction between the tire and the road
surface. The amount of grip provided.Tread:The portion of a tire that comes into contact
with the road.
Treadwear Indicators:Narrow bands, sometimes
called “wear bars,” that show across the tread of a tire
when only 1/16 inch (1.6 mm) of tread remains. See
When It Is Time for New Tires on page 5-56.
UTQGS (Uniform Tire Quality Grading Standards):
A tire information system that provides consumers
with ratings for a tire’s traction, temperature, and
treadwear. Ratings are determined by tire manufacturers
using government testing procedures. The ratings are
molded into the sidewall of the tire. SeeUniform
Tire Quality Grading on page 5-58.
Vehicle Capacity Weight:The number of designated
seating positions multiplied by 150 lbs (68 kg) plus
the rated cargo load. SeeLoading Your Vehicle
on page 4-32.
Vehicle Maximum Load on the Tire:Load on an
individual tire due to curb weight, accessory weight,
occupant weight, and cargo weight.
Vehicle Placard:A label permanently attached to a
vehicle showing the vehicle’s capacity weight and
the original equipment tire size and recommended
inflation pressure. See “Tire and Loading Information
Label” underLoading Your Vehicle on page 4-32.
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Uniform Tire Quality Grading
Quality grades can be found where applicable on the
tire sidewall between tread shoulder and maximum
section width. For example:
Treadwear 200 Traction AA Temperature A
The following information relates to the system
developed by the United States National Highway
Traffic Safety Administration, which grades tires by
treadwear, traction and temperature performance.
(This applies only to vehicles sold in the United States.)
The grades are molded on the sidewalls of most
passenger car tires. The Uniform Tire Quality Grading
system does not apply to deep tread, winter-type
snow tires, space-saver or temporary use spare tires,
tires with nominal rim diameters of 10 to 12 inches
(25 to 30 cm), or to some limited-production tires.
While the tires available on Saturn passenger cars and
light trucks may vary with respect to these grades,
they must also conform to federal safety requirements
and additional General Motors Tire Performance
Criteria (TPC) standards.
Treadwear
The treadwear grade is a comparative rating based on
the wear rate of the tire when tested under controlled
conditions on a specified government test course.
For example, a tire graded 150 would wear one and
a half (1.5) times as well on the government course as
a tire graded 100. The relative performance of tires
depends upon the actual conditions of their use,
however, and may depart significantly from the norm
due to variations in driving habits, service practices and
differences in road characteristics and climate.
Traction – AA, A, B, C
The traction grades, from highest to lowest, are AA, A,
B, and C. Those grades represent the tire’s ability
to stop on wet pavement as measured under controlled
conditions on specified government test surfaces of
asphalt and concrete. A tire marked C may have poor
traction performance. Warning: The traction grade
assigned to this tire is based on straight-ahead braking
traction tests, and does not include acceleration,
cornering, hydroplaning, or peak traction characteristics.
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Vehicle Care/Appearance Materials
(cont’d)
Description Usage
Glass CleanerRemoves dirt, grime,
smoke and fingerprints.
Chrome and Wire
Wheel CleanerRemoves dirt and grime
from chrome wheels and
wire wheel covers.
Finish EnhancerRemoves dust,
fingerprints, and surface
contaminants, Spray on
wipe off.
Swirl Remover PolishRemoves swirl marks,
fine scratches and other
light surface
contamination.
Cleaner WaxRemoves light scratches
and protects finish.
Foaming Tire Shine
Low GlossCleans, shines and
protects in one easy step,
no wiping necessary.
Vehicle Care/Appearance Materials
(cont’d)
Description Usage
Wash Wax ConcentrateMedium foaming
shampoo. Cleans and
lightly waxes.
Biodegradable and
phosphate free.
Spot LifterQuickly and easily
removes spots and stains
from carpets, vinyl and
cloth upholstery.
Odor EliminatorOdorless spray odor
eliminator used on
fabrics, vinyl, leather
and carpet.
See your Saturn parts department for these products.
SeeRecommended Fluids and Lubricants on
page 6-13.
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Fuses Usage
COOL FAN 2 Cooling fan module
ENGINE
CNTL (V6)3.0L V6 (L81) Engine
ENGINE
CNT (V6)
IGN 3 (L4)3.0L V6 Engine
Cruise Clutch Switch, Emissions
Controls, Air Conditioner Relay,
Heated Oxygen Sensor
BCM 2 Body Control Module
PARK LAMPFront Park Lamps, Taillamps, Front
Marker Lamps, Rear Marker
Lamps, License Lamps, Radio
Display Lights, I/P Cluster
Backlighting, I/P Dimmer, Cigar
Lighter Ring, Ashtray Light,
PRND321 Light, Climate Control
Switch Backlighting
COOL FAN 1 Cooling Fan Module
LT
HEADLAMPLeft Headlamps
LIGHTER Cigarette LighterRelays Usage
FUEL PUMP Fuel Pump System
WIPER Wiper System
AC Air Conditioning System
HORN Horn
REAR WIPER Rear Wiper System (Wagon Only)
MAIN (V6) 3.0L V6 Engine
DRL Daytime Running Lamp
Circuit
BreakersUsage
WDO/SUNRF
(V6)Power Window Relay, Sunroof
(3.0L V6)
WDO/SUNRF
(L4)Power Window Relay, Sunroof and
Air Pump Relay (2.2L L4, If
Equipped)
Diodes Usage
§Air Conditioner Diode
Fuses Usage
FUSE PULLER Fuse Puller
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Scheduled Maintenance
When the Change Engine Oil light comes on, it means
that service is required for your vehicle. Have your
vehicle serviced as soon as possible within the next
600 miles (1 000 km). It is possible that, if you are driving
under the best conditions, the engine oil life system may
not indicate that vehicle service is necessary for over a
year. However, your engine oil and filter must be changed
at least once a year and at this time the system must be
reset. Your Saturn retailer has Saturn-trained service
technicians who will perform this work using genuine
Saturn parts and reset the system.
If the engine oil life system is ever reset accidentally,
you must service your vehicle within 3,000 miles
(5 000 km) since your last service. Remember to reset
the oil life system whenever the oil is changed. See
Engine Oil Life System on page 5-16for information on
the Engine Oil Life System and resetting the system.When the Change Engine Oil light appears, certain
services, checks and inspections are required.
Required services are described in the following for
“MaintenanceI” and “MaintenanceII.” Generally,
it is recommended that your first service be
MaintenanceI, your second service be MaintenanceII
and that you alternate MaintenanceIand MaintenanceII
thereafter. However, in some cases, MaintenanceII
may be required more often.
MaintenanceI— Use MaintenanceIif the Change
Engine Oil light comes on within 10 months since vehicle
was purchased or MaintenanceIIwas performed.
MaintenanceII— Use MaintenanceIIif the previous
service performed was MaintenanceI. Always use
MaintenanceIIwhenever the light comes on 10 months
or more since the last service or if the light has not
come on at all for one year.
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Maintenance Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect other brake parts, including calipers,
parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose or missing parts or
signs of wear. Inspect power steering lines and
hoses for proper hook-up, binding, leaks, cracks,
chang, etc.
(c)Visually inspect hoses and have them replaced if
they are cracked, swollen or deteriorated. Inspect
all pipes, ttings and clamps; replace with genuine
Saturn parts as needed. To help ensure proper
operation, a pressure test of the cooling system and
pressure cap and cleaning the outside of the radiator
and air conditioning condenser is recommended at least
once a year.(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken airbag
coverings, and have them repaired or replaced.
(The airbag system does not need regular maintenance.)
(f)Lubricate all key lock cylinders, door hinges and
latches, hood hinges and latches, glove box hinges,
sunroof (if equipped) and any folding seat hardware.
More frequent lubrication may be required when
exposed to a corrosive environment. Applying silicone
grease on weatherstrips with a clean cloth will make
them last longer, seal better and not stick or squeak.
(g)Check system for interference or binding and
for damaged or missing parts. Replace parts as needed.
Replace any components that have high effort or
excessive wear. Do not lubricate accelerator or cruise
control cables.
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Service Publications Ordering
Information
Service Manuals
A variety of publications are available to you. Saturn
service manuals are written for trained technicians, and
in some cases, specialized tools and equipment are
necessary to complete certain repairs. However,
the manuals are available to owners who either have
the training, or wish to gain a greater understanding of
the technical aspect of their Saturn.
For additional publications information or to order
publications, call toll free 1-800-2-SATURN or visit
win.wallace.com/saturn to order on-line.
In Canada, Saturn service manuals are available by
calling toll free 1-800-551-4123.
Owner Publications
Information on how to obtain product bulletins and as
described below is applicable only in the fifty U.S. states
and the District of Columbia, and only for cars and light
trucks with a GVWR less than 10,000 pounds (4 536 kg).
Copies of individual bulletins are also at your participating
Saturn retailer. You can ask to see them.In Canada, information relating to product service
bulletins can be obtained by contacting your
Saturn retailer.
Service Bulletins
Saturn regularly sends its retailers useful service
bulletins about Saturn products. Saturn monitors
product performance in the field. We then prepare
bulletins for servicing our products better. You can
get these bulletins, too.
Bulletins cover various subjects. Some pertain to the
proper use and care of your vehicle. Some describe
costly repairs. Others describe inexpensive repairs
which, if done on time with the latest parts, may avoid
future costly repairs.
Some bulletins tell a technician how to repair a new
or unexpected condition. Others describe a quicker way
to fix your vehicle. They can help a technician service
your vehicle better.
Most bulletins apply to conditions affecting a small
number of vehicles. Your Saturn retailer or a qualified
technician may have to determine if a specific
bulletin applies to your vehicle. To order Saturn bulletins,
call Saturn Publications at 1-800-2-SATURN or visit
win.wallace.com/saturn to order on-line.
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A
Accessory Power Outlets.................................3-16
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-83
Air Cleaner/Filter, Engine.................................5-17
Air Conditioning..............................................3-18
Airbag
Readiness Light..........................................3-26
Airbag Sensing and Diagnostic
Module (SDM).............................................. 7-7
Airbag System................................................1-46
How Does an Airbag Restrain?......................1-52
Servicing Your Airbag-Equipped Vehicle..........1-54
What Makes an Airbag Inflate?......................1-52
What Will You See After an Airbag Inflates?....1-53
When Should an Airbag Inflate?....................1-51
Where Are the Airbags?...............................1-48
Antenna, Fixed Mast.......................................3-62
Anti-Lock Brake System (ABS)........................... 4-7
Anti-Lock Brake, System Warning Light..............3-28
Appearance Care............................................5-73
Aluminum Wheels........................................5-78
Care of Safety Belts....................................5-75
Chemical Paint Spotting...............................5-80
Cleaning Exterior Lamps/Lenses....................5-76
Fabric/Carpet..............................................5-73
Finish Care.................................................5-76
Finish Damage............................................5-79Appearance Care (cont.)
Glass Surfaces............................................5-75
Instrument Panel.........................................5-75
Interior Plastic Components...........................5-75
Sheet Metal Damage...................................5-79
Tires..........................................................5-78
Underbody Maintenance...............................5-79
Vehicle Care/Appearance Materials................5-80
Vinyl..........................................................5-75
Washing Your Vehicle...................................5-76
Weatherstrips..............................................5-76
Windshield and Wiper Blades........................5-77
Ashtrays........................................................3-17
Assist Handles...............................................2-29
Audio System(s).............................................3-38
Care of Your Cassette Tape Player................3-61
Care of Your CD and DVD Player..................3-62
Care of Your CDs and DVDs........................3-62
Fixed Mast Antenna.....................................3-62
Radio with Cassette and CD.........................3-43
Radio with CD............................................3-39
Setting the Time..........................................3-38
Theft-Deterrent Feature................................3-58
Understanding Radio Reception.....................3-61
Automatic Headlamp System............................3-14
Automatic Transaxle
Fluid..........................................................5-20
Operation...................................................2-18
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B
Battery..........................................................5-36
Run-Down Protection...................................3-16
Battery Warning Light......................................3-27
Before Leaving on a Long Trip.........................4-22
Brake
Anti-Lock Brake System (ABS)........................ 4-7
Emergencies................................................ 4-8
Parking......................................................2-22
System Warning Light..................................3-27
Brakes..........................................................5-33
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-15
Bulb Replacement...........................................5-42
Center High-Mounted Stoplamp (CHMSL)........5-45
Fog Lamps.................................................5-44
Halogen Bulbs............................................5-42
Headlamps, Front Turn Signal, Sidemarker,
and Parking Lamps..................................5-42
Replacement Bulbs......................................5-46
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps........................................5-45
Buying New Tires...........................................5-57
C
California Fuel.................................................. 5-6
Canadian Owners................................................ ii
Capacities and Specifications............................5-89
Carbon Monoxide...................2-10, 2-25, 4-26, 4-40
Care of
Safety Belts................................................5-75
Your Cassette Tape Player............................3-61
Your CD and DVD Player.............................3-62
Your CDs and DVDs....................................3-62
Center Console Storage Area...........................2-28
Center High-Mounted Stoplamp (CHMSL)...........5-45
Chains, Tire...................................................5-61
Check
Engine Light...............................................3-31
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-80
Child Restraints
Child Restraint Systems...............................1-33
Infants and Young Children...........................1-29
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-39
Older Children.............................................1-26
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