cooling SATURN OUTLOOK 2007 Owner's Manual

If there seems to be no leak, with the engine on,
check to see if the electric engine cooling fans
are running. If the engine is overheating, both fans
should be running. If they are not, your vehicle
needs service.
Notice:Engine damage from running your
engine without coolant is not covered by your
warranty.
Notice:Using coolant other than DEX-COOL
®
may cause premature engine, heater core, or
radiator corrosion. In addition, the engine
coolant could require changing sooner, at
30,000 miles (50 000 km) or 24 months,
whichever occurs rst. Any repairs would not
be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your
vehicle.
How to Add Coolant to the Coolant
Recovery Tank
Notice:This vehicle has a specic coolant ll
procedure. Failure to follow this procedure
could cause your engine to overheat and
be severely damaged.If you have not found a problem yet, check to see
if coolant is visible in the coolant recovery tank.
If coolant is visible but the coolant level is not at or
above the FULL COLD mark, add a 50/50 mixture
of clean, drinkable water and DEX-COOL
®
coolant at the coolant recovery tank, but be sure
the cooling system, including the coolant recovery
tank pressure cap, is cool before you do it. See
Engine Coolant on page 396for more information.
{CAUTION:
Steam and scalding liquids from a hot
cooling system can blow out and burn
you badly. They are under pressure, and if
you turn the radiator pressure cap — even
a little — they can come out at high
speed. Never turn the cap when the
cooling system, including the radiator
pressure cap, is hot. Wait for the cooling
system and radiator pressure cap to cool
if you ever have to turn the pressure cap.
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{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can
boil before the proper coolant mixture will.
Your vehicle’s coolant warning system is
set for the proper coolant mixture. With
plain water or the wrong mixture, your
engine could get too hot but you would
not get the overheat warning. Your engine
could catch re and you or others could
be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant.
Notice:In cold weather, water can freeze and
crack the engine, radiator, heater core and
other parts. Use the recommended coolant and
the proper coolant mixture.
{CAUTION:
You can be burned if you spill coolant on
hot engine parts. Coolant contains
ethylene glycol and it will burn if the
engine parts are hot enough. Do not spill
coolant on a hot engine.
When the coolant in the coolant recovery tank is
at the FULL COLD mark, start your vehicle. If
the overheat warning continues, there is one more
thing you can try. You can add the proper
mixture directly to the radiator, but be sure the
cooling system is cool before you do it.
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1. To remove the panel that covers the radiator
cap, detach fasteners and lift off panel.
2. Remove the radiator pressure cap when the
cooling system, including the upper radiator
hose, is no longer hot. Turn the pressure cap
slowly counterclockwise about one full turn.
If you hear a hiss, wait for that to stop. A hiss
means there is still some pressure left.3. Keep turning the
pressure cap slowly,
and remove it.
4. Fill the radiator with the proper DEX-COOL®
coolant mixture, up to the base of the ller
neck. SeeEngine Coolant on page 396
for more information about the proper coolant
mixture.
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5. Fill the coolant recovery tank to the FULL
COLD mark.
6. Reinstall the cap on the coolant recovery tank,
but leave the radiator pressure cap off.7. Start the engine and let it run until you can
feel the upper radiator hose getting hot.
Watch out for the engine cooling fan.
8. By this time, the coolant level inside the
radiator ller neck may be lower. If the level is
lower, add more of the proper DEX-COOL
®
coolant mixture through the ller neck until the
level reaches the base of the ller neck.
Replace the pressure cap.
At any time during this procedure if coolant begins
to ow out of the ller neck, reinstall the pressure
cap. Be sure to secure it tightly.
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Notice:The wrong wheel can also cause
problems with bearing life, brake cooling,
speedometer or odometer calibration,
headlamp aim, bumper height, vehicle ground
clearance, and tire or tire chain clearance
to the body and chassis.
SeeChanging a Flat Tire on page 447for more
information.
Used Replacement Wheels
{CAUTION:
Putting a used wheel on your vehicle is
dangerous. You cannot know how it has
been used or how far it has been driven. It
could fail suddenly and cause a crash. If
you have to replace a wheel, use a new
Saturn original equipment wheel.
Tire Chains
{CAUTION:
Do not use tire chains. There is not enough
clearance. Tire chains used on a vehicle
without the proper amount of clearance
can cause damage to the brakes,
suspension or other vehicle parts. The area
damaged by the tire chains could cause
you to lose control of your vehicle and you
or others may be injured in a crash.
Use another type of traction device
only if its manufacturer recommends it
for use on your vehicle and tire size
combination and road conditions. Follow
that manufacturer’s instructions. To help
avoid damage to your vehicle, drive slowly,
readjust or remove the device if it is
contacting your vehicle, and do not spin
your vehicle’s wheels. If you do nd
traction devices that will t, install them on
the front tires.
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J-Case Fuses Usage
FAN 2 Cooling Fan 2
PWR L/GATE Power Liftgate
FAN 1 Cooling Fan 1
HVAC BLWR Climate Control System Blower
STRTR Starter
BATT 2 Battery 2
HTD WASH Heated Windshield Washer System
BATT 1 Battery 1
BATT 3 Battery 3
ABS MTR Antilock Brake System Motor
RR DEFOG Rear Defogger
S/ROOF/
SUNSHADESunroof, Sunshade
Relays Usage
FAN 3 Cooling Fan 3
FAN 2 Cooling Fan 2
PRK LAMP Park Lamp
FAN 1 Cooling Fan 1
Relays Usage
RT TRLR
STOP/TRNTrailer Right Stoplamp and Turn
Signal
LT TRLR
STOP/TRNTrailer Left Stoplamp and Turn
Signal
IGN Ignition Main
CRNK Switched Power
PWR/TRN Powertrain
HI BEAM High-Beam Headlamps
WPR Windshield Wiper
WPR HI Windshield Wiper High Speed
RR DEFOG Rear Window Defogger
HID/LO BEAMHigh Intensity Discharge (HID)
Low-Beam Headlamps
SPARE Spare
FOG LAMP Fog Lamps
HORN Horn
A/C CMPRSR
CLTCHAir Conditioning Compressor Clutch
FUEL PUMP Fuel Pump
TRLR BCK/UP Trailer Back-up Lamps
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Capacities and Specications
The following approximate capacities are given in English and metric conversions. SeeRecommended
Fluids and Lubricants on page 497for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134aFor the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer/retailer for more
information.
Cooling System 12.0 qt 11.4 L
Engine Oil with Filter 5.5 qt 5.2 L
Fuel Tank 22.0 gal 83.3 L
Transmission Fluid 9.5 qt 9.0 L
Wheel Nut Torque 140 lb ft
190Y
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this
manual. Recheck uid level after lling.
Engine Specications
Engine VIN Code Transmission Spark Plug Gap
3.6L V6 7 Automatic 0.043 inches (1.10 mm)
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Scheduled Maintenance (cont’d)
Service MaintenanceIMaintenanceII
Check engine coolant and windshield washer uid levels and add uid as
needed.••
Perform any needed additional services. See “Additional Required Services” in
this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Check transmission uid level and add uid as needed.•
Inspect throttle system.See footnote (j).•
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Additional Required Services
The following services should be performed at the rst maintenance service (IorII) after the indicated
miles (kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Inspect fuel system for damage or leaks.• •••••
Inspect exhaust system for loose or
damaged components.• •••••
Replace engine air cleaner lter. See
Engine Air Cleaner/Filter on page 392.•••
Change automatic transmission uid
(severe service).See footnote (h).•••
Change automatic transmission uid
(normal service).•
Replace spark plugs and inspect spark
plug wires.An Emission Control Service.•
Engine cooling system service (or every
ve years, whichever occurs rst).
An Emission Control Service.
See footnote (i).•
Inspect engine accessory drive belt.
An Emission Control Service.
See footnote (k).•
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Maintenance Footnotes
(a)Visually inspect brake lines and hoses for
proper hook-up, binding, leaks, cracks, chafing,
etc. Inspect disc brake pads for wear and rotors
for surface condition. Inspect other brake
parts, including calipers, parking brake, etc.
Check parking brake adjustment.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose, or missing
parts or signs of wear. Inspect power steering lines
and hoses for proper hook-up, binding, leaks,
cracks, chafing, etc.
(c)Visually inspect hoses and have them replaced
if they are cracked, swollen, or deteriorated.
Inspect all pipes, fittings and clamps; replace
with genuine parts as needed. To help ensure
proper operation, a pressure test of the cooling
system and pressure cap and cleaning the outside
of the radiator and air conditioning condenser is
recommended at least once a year.
(d)Inspect wiper blades for wear, cracking,
or contamination. Clean the windshield and wiper
blades, if contaminated. Replace wiper bladesthat are worn or damaged. See Windshield Wiper
Blade Replacement on page 424 and Windshield,
Backglass, and Wiper Blades on page 469 for
more information.
(e)Make sure the safety belt reminder light and
all belts, buckles, latch plates, retractors, and
anchorages are working properly. Look for
any other loose or damaged safety belt system
parts. If you see anything that might keep a safety
belt system from doing its job, have it repaired.
Have any torn or frayed safety belts replaced.
Also look for any opened or broken airbag
coverings, and have them repaired or replaced.
The airbag system does not need regular
maintenance.
(f)Lubricate all key lock cylinders, hood latch
assemblies, secondary latches, pivots, spring
anchor and release pawl, hood and door hinges,
rear folding seats, and liftgate hinges. More
frequent lubrication may be required when
exposed to a corrosive environment. Applying
silicone grease on weatherstrips with a clean cloth
will make them last longer, seal better, and not stick
or squeak.
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