air filter SATURN RELAY 2005 Owners Manual

Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
Your Vehicle..............................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-5
California Fuel...............................................5-6
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-7
Filling the Tank..............................................5-8
Filling a Portable Fuel Container.....................5-10
Checking Things Under the Hood....................5-10
Hood Release..............................................5-11
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Oil Life System..................................5-16
Engine Air Cleaner/Filter................................5-18
Automatic Transaxle Fluid..............................5-19
Engine Coolant.............................................5-22
Radiator Pressure Cap..................................5-25
Engine Overheating.......................................5-25
Overheated Engine Protection
Operating Mode........................................5-27
Cooling System............................................5-28
Power Steering Fluid.....................................5-34Windshield Washer Fluid................................5-35
Brakes........................................................5-36
Battery........................................................5-39
Jump Starting...............................................5-40
All-Wheel Drive..............................................5-45
Bulb Replacement..........................................5-47
Halogen Bulbs..............................................5-47
Headlamps and Sidemarker Lamps.................5-47
Front Turn Signal, Parking and Daytime
Running Lamps (DRL)................................5-49
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-49
Replacement Bulbs.......................................5-50
Windshield Wiper Blade Replacement..............5-51
Tires..............................................................5-52
Tire Sidewall Labelling...................................5-53
Tire Terminology and Denitions.....................5-55
Ination - Tire Pressure.................................5-58
Tire Inspection and Rotation...........................5-59
When It Is Time for New Tires.......................5-60
Buying New Tires.........................................5-61
Uniform Tire Quality Grading..........................5-62
Wheel Alignment and Tire Balance..................5-63
Wheel Replacement......................................5-64
Section 5 Service and Appearance Care
5-1
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A. Underhood Fuse Block. SeeUnderhood Fuse Block
on page 5-100.
B. Remote Positive (+) Terminal. SeeJump Starting on
page 5-40.
C. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-35.
D. Radiator Pressure Cap. SeeRadiator Pressure Cap
on page 5-25.
E. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-34.
F. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-13.
G. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-13.
H. Automatic Transaxle Fluid Dipstick. See “Checking
the Fluid Level” underAutomatic Transaxle Fluid
on page 5-19.
I. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 5-36.
J. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-18.
K. Engine Coolant Recovery Tank. SeeCooling System
on page 5-28.Engine Oil
Checking Engine Oil
It is a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop. See
Engine Compartment Overview on page 5-12for
the location of the engine oil dipstick.
1. Turn off the engine and give the oil several minutes
to drain back into the oil pan. If you do not do this,
the oil dipstick might not show the actual level.
2. Pull out the dipstick and clean it with a paper towel
or cloth, then push it back in all the way. Remove it
again, keeping the tip down, and check the level.
5-13
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Engine Air Cleaner/Filter
SeeEngine Compartment Overview on page 5-12for
the location of the engine air cleaner/lter.
When to Inspect the Engine Air
Cleaner/Filter
Inspect the air cleaner/lter at the MaintenanceII
intervals and replace it at the rst oil change after each
50,000 mile (83 000 km) interval. SeeScheduled
Maintenance on page 6-4for more information. If you
are driving in dusty/dirty conditions, inspect the lter
at each engine oil change.
How to Inspect the Engine Air
Cleaner/Filter
To inspect the air cleaner/lter, remove the lter from
the vehicle and lightly shake the lter to release
loose dust and dirt. If the lter remains caked with dirt, a
new lter is required.
To inspect or replace the air cleaner/lter, do the
following:
1. Remove the two clamps on the duct.
2. Remove the duct.
3. Unlatch the two hooks on top of the engine air
cleaner/lter housing.
4. Inspect or replace the engine air cleaner/lter.
5. Align the tabs located on the bottom of the panel
with the slots at the bottom of the housing.
6. Latch the hooks to secure the panel in place. If the
panel moves easily, check that the tabs are seated
correctly in the slots.
7. Put the duct back on and reinstall the clamps.
5-18
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Capacities and Specications
The following approximate capacities are given in English and metric measurements. SeeRecommended Fluids and
Lubricants on page 6-12for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant Systems
Front A/C 1.7 lbs 0.8 kg
Front and Rear A/C 2.2 lbs 1.0 kg
Automatic Transaxle — Pan Removal and Replacement 7.4 quarts 7.0 L
AWD Automatic Transaxle — Pan Removal and
Replacement8.7 quarts 8.3 L
Cooling System
Front A/C 11.3 quarts 10.7 L
Front and Rear A/C 12.8 quarts 12.2 L
Engine Oil with Filter 4.0 quarts 3.8 L
Fuel Capacity
Regular 20.0 gallons 75.7 L
Extended 25.1 gallons 95.0 L
Wheel Nut Torque 100 ft lb 140Y
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this
manual. Recheck uid level after lling.
5-103
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Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. SeeEngine Oil on page 5-13. Reset oil life
system. SeeEngine Oil Life System on page 5-16.An Emission Control
Service.••
Lubricate chassis components.See footnote #.••
Visually check for any leaks or damage.See footnote (k).••
Inspect engine air cleaner lter. If necessary, replace lter. SeeEngine Air
Cleaner/Filter on page 5-18.See footnote (g).•
Rotate tires and check ination pressures and wear. SeeTire Inspection and
Rotation on page 5-59and “Tire Wear Inspection” inAt Least Once a Month on
page 6-9.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels and add uid as
needed.••
Perform any needed additional services. See “Additional Required Services” in
this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Check transaxle uid level and add uid as needed.•
Inspect throttle system.See footnote (j).•
6-5
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Additional Required Services
The following services should be performed at the rst maintenance service (IorII) after the indicated miles
(kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Inspect fuel system for damage
or leaks.• •••••
Inspect exhaust system for loose or
damaged components.• •••••
Replace engine air cleaner lter. See
Engine Air Cleaner/Filter on page 5-18.•••
Change automatic transaxle uid and
lter (severe service).See footnote (h).•••
Change automatic transaxle uid and
lter (normal service).•
Replace spark plugs and inspect spark
plug wires.An Emission Control
Service.•
Engine cooling system service (or every
ve years, whichever occurs rst).
An Emission Control Service.
See footnote (i).•
Inspect engine accessory drive belt.
An Emission Control Service.
See footnote (m).•
6-6
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Normal Maintenance Replacement Parts
Replacement parts identied below by name, part number, or specication can be obtained from your Saturn retailer.
Part Part Number ACDelco®Part Number
Engine Air Cleaner/Filter 12565752 A-2946C
Engine Oil Filter 25010792 PF47
Spark Plugs 12568387 41-101
Wiper Blades (Hook Type)
Driver’s Side — 22.0 inches (55.0 cm) 15192143 —
Passenger’s Side — 24.0 inches (60.0 cm) 15192144 —
Rear — 16.0 inches (40.0 cm) 15192147 —
6-14
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A
Accessory Inator...........................................5-66
Accessory Power Outlets.................................3-22
Adding Equipment to Your Airbag-Equipped
Vehicle.......................................................1-78
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-97
Air Cleaner/Filter, Engine.................................5-18
Air Conditioning..............................................3-24
Airbag
Passenger Status Indicator...........................3-33
Readiness Light..........................................3-32
Airbag Sensing and Diagnostic Module (SDM)...... 7-6
Airbag System................................................1-64
Adding Equipment to Your Airbag-Equipped
Vehicle...................................................1-78
How Does an Airbag Restrain?......................1-71
Passenger Sensing System...........................1-74
Servicing Your Airbag-Equipped Vehicle..........1-78
What Makes an Airbag Inate?......................1-71
What Will You See After an Airbag Inates?....1-72
When Should an Airbag Inate?....................1-69
Where Are the Airbags?...............................1-67
All-Wheel Drive...............................................5-45
All-Wheel Drive (AWD) System.........................2-36All-Wheel-Drive (AWD) System.........................4-11
Antenna, Fixed Mast......................................3-111
Antenna, XM™ Satellite Radio
Antenna System........................................3-111
Anti-Lock Brake System (ABS)........................... 4-6
Anti-Lock Brake, System Warning Light..............3-36
Appearance Care............................................5-87
Aluminum Wheels........................................5-93
Care of Safety Belts....................................5-91
Chemical Paint Spotting...............................5-94
Cleaning Exterior Lamps/Lenses....................5-91
Cleaning the Inside of Your Vehicle................5-88
Fabric/Carpet..............................................5-89
Finish Care.................................................5-92
Finish Damage............................................5-94
Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-90
Leather......................................................5-90
Sheet Metal Damage...................................5-94
Tires..........................................................5-93
Underbody Maintenance...............................5-94
Vehicle Care/Appearance Materials................5-95
Washing Your Vehicle...................................5-91
Weatherstrips..............................................5-91
Windshield, Backglass, and Wiper Blades.......5-92
1
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D
Daytime Running Lamps/Automatic
Headlamp System.......................................3-15
Defensive Driving............................................. 4-2
Delayed Lighting.............................................3-17
Delayed Locking.............................................2-12
Doing Your Own Service Work........................... 5-4
Dome Lamp...................................................3-17
Door
Automatic Door Locks..................................2-13
Delayed Locking..........................................2-12
Dual Sliding Doors.......................................2-13
Locks........................................................2-10
Power Door Locks.......................................2-11
Power Sliding Door......................................2-16
Programmable Automatic Door Unlock............2-13
Driver
Position, Safety Belt.....................................1-28
Driver Information Center (DIC).........................3-43
DIC Operation and Displays..........................3-43
DIC Vehicle Personalization..........................3-64
DIC Warnings and Messages........................3-49
Driving
At Night.....................................................4-17
City...........................................................4-21
Defensive..................................................... 4-2Driving (cont.)
Drunken....................................................... 4-2
Freeway.....................................................4-22
Hill and Mountain Roads..............................4-24
In Rain and on Wet Roads...........................4-18
Rocking Your Vehicle to Get it Out.................4-30
Winter........................................................4-26
DVD
Rear Seat Entertainment System...................3-91
E
Electrical System
Add-On Equipment......................................5-97
Fuses and Circuit Breakers...........................5-98
Headlamp Wiring.........................................5-97
Instrument Panel Fuse Block.........................5-98
Power Windows and Other Power Options......5-97
Underhood Fuse Block...............................5-100
Windshield Wiper Fuses...............................5-97
Engine
Air Cleaner/Filter.........................................5-18
Battery.......................................................5-39
Check and Service Engine Soon Light............3-38
Coolant......................................................5-22
Coolant Heater............................................2-32
4
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Engine (cont.)
Coolant Temperature Gage...........................3-37
Engine Compartment Overview......................5-12
Exhaust.....................................................2-40
Oil .............................................................5-13
Oil Life System...........................................5-16
Overheated Protection Operating Mode...........5-27
Overheating................................................5-25
Starting......................................................2-31
Entry Lighting.................................................3-17
Event Data Recorders (EDR)............................. 7-6
Exit Lighting...................................................3-18
Extender, Safety Belt.......................................1-42
Exterior Lamps...............................................3-14
F
Filter
Engine Air Cleaner......................................5-18
Finish Damage...............................................5-94
Fixed Mast Antenna.......................................3-111
Flash-to-Pass................................................... 3-9
Flat Tire........................................................5-68
Flat Tire, Changing.........................................5-69
Flat Tire, Storing.............................................5-82
Flip and Fold Rear Seats.................................. 1-7Fluid
Automatic Transaxle.....................................5-19
Power Steering...........................................5-34
Windshield Washer......................................5-35
Folding Tray...................................................2-51
Front Console Storage Area.............................2-51
Front Reading Lamps......................................3-18
Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-6
Filling a Portable Fuel Container....................5-10
Filling Your Tank........................................... 5-8
Fuels in Foreign Countries.............................. 5-7
Gage.........................................................3-42
Gasoline Octane........................................... 5-5
Gasoline Specications.................................. 5-5
Low Warning Light.......................................3-42
Fuses
Fuses and Circuit Breakers...........................5-98
Instrument Panel Fuse Block.........................5-98
Underhood Fuse Block...............................5-100
Windshield Wiper.........................................5-97
5
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