radiator SATURN RELAY 2007 Owners Manual

Service........................................................ 412
Accessories and Modications................... 412
California Proposition 65 Warning.............. 413
Doing Your Own Service Work.................. 413
Adding Equipment to the Outside
of Your Vehicle...................................... 414
Fuel............................................................. 414
Gasoline Octane........................................ 414
Gasoline Specications.............................. 414
California Fuel........................................... 415
Additives................................................... 415
Fuels in Foreign Countries........................ 416
Filling the Tank......................................... 417
Filling a Portable Fuel Container............... 419
Checking Things Under the Hood.............. 420
Hood Release........................................... 421
Engine Compartment Overview.................. 422
Engine Oil................................................. 423
Engine Oil Life System.............................. 426
Engine Air Cleaner/Filter............................ 428
Automatic Transaxle Fluid......................... 430Engine Coolant.......................................... 432
Radiator Pressure Cap.............................. 435
Engine Overheating................................... 435
Overheated Engine Protection
Operating Mode..................................... 437
Cooling System......................................... 438
Power Steering Fluid ................................. 443
Windshield Washer Fluid........................... 444
Brakes...................................................... 445
Battery...................................................... 449
Jump Starting............................................ 450
Bulb Replacement....................................... 455
Halogen Bulbs........................................... 455
Headlamps and Sidemarker Lamps........... 456
Front Turn Signal, Parking and Daytime
Running Lamps (DRL)........................... 457
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps...................................... 458
License Plate Lamp................................... 459
Replacement Bulbs................................... 460
Windshield Wiper Blade Replacement....... 460
Section 5 Service and Appearance Care
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A. Underhood Fuse Block. SeeUnderhood Fuse
Block on page 514.
B. Remote Positive (+) Terminal. SeeJump
Starting on page 450.
C. Windshield Washer Fluid Reservoir. See
“Adding Washer Fluid” underWindshield
Washer Fluid on page 444.
D. Radiator Pressure Cap. SeeRadiator Pressure
Cap on page 435.
E. Power Steering Fluid Reservoir. SeePower
Steering Fluid on page 443.
F. Engine Oil Fill Cap. See “When to Add Engine
Oil” underEngine Oil on page 423.
G. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 423.
H. Automatic Transaxle Fluid Dipstick. See
“Checking the Fluid Level” underAutomatic
Transaxle Fluid on page 430.
I. Brake Master Cylinder Reservoir. See “Brake
Fluid” underBrakes on page 445.
J. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 428.
K. Engine Coolant Recovery Tank. SeeCooling
System on page 438.Engine Oil
Checking Engine Oil
It is a good idea to check the engine oil every time
you get fuel. In order to get an accurate reading,
the oil must be warm and the vehicle must be
on level ground.
The engine oil dipstick handle is a yellow loop.
SeeEngine Compartment Overview on page 422
for the location of the engine oil dipstick.
1. Turn off the engine and give the oil
several minutes to drain back into the oil pan.
If you do not do this, the oil dipstick might
not show the actual level.
2. Pull out the dipstick and clean it with a paper
towel or cloth, then push it back in all the
way. Remove it again, keeping the tip down,
and check the level.
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3. After adding uid, recheck the uid level as
described under “How to Check Automatic
Transaxle Fluid,” earlier in this section.
4. When the correct uid level is obtained, push
the dipstick back in all the way.
Engine Coolant
The cooling system in your vehicle is lled with
DEX-COOL®engine coolant. This coolant is
designed to remain in your vehicle for ve years or
150,000 miles (240 000 km), whichever occurs rst,
if you add only DEX-COOL
®extended life coolant.
The following explains your cooling system and
how to add coolant when it is low. If you have a
problem with engine overheating, seeEngine
Overheating on page 435.A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
Give freezing protection down to−34°F (−37°C).
Give boiling protection up to 265°F (129°C).
Protect against rust and corrosion.
Help keep the proper engine temperature.
Let the warning messages and gages work
as they should.
Notice:Using coolant other than DEX-COOL
®
may cause premature engine, heater core,
or radiator corrosion. In addition, the engine
coolant may require changing sooner, at
the rst maintenance service after each
30,000 miles (50 000 km) or 24 months,
whichever occurs rst. Any repairs would not
be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your
vehicle.
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What Engine Coolant to Use
Use a mixture of one-half clean, drinkable water
and one-half DEX-COOL®coolant which will
not damage aluminum parts. If you use this coolant
mixture, you do not need to add anything else.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can
boil before the proper coolant mixture will.
Your vehicle’s coolant warning system is
set for the proper coolant mixture. With
plain water or the wrong mixture, your
engine could get too hot but you would
not get the overheat warning. Your engine
could catch re and you or others could
be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant.Notice:If you use an improper coolant
mixture, your engine could overheat and be
badly damaged. The repair cost would not be
covered by your warranty. Too much water
in the mixture can freeze and crack the engine,
radiator, heater core, and other parts.
If you have to add coolant more than four times
a year, have your retailer check your cooling
system.
Notice:If you use extra inhibitors and/or
additives in your vehicle’s cooling system,
you could damage your vehicle. Use only the
proper mixture of the engine coolant listed
in this manual for the cooling system.
SeeRecommended Fluids and Lubricants
on page 530for more information.
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Checking Coolant
The coolant recovery
tank is located on the
driver’s side of the
vehicle, above
the engine air
cleaner/lter. See
Engine Compartment
Overview on page 422
for more information
on location.
The vehicle must be on a level surface. When
your engine is cold, the coolant level should be at
the full cold mark, or a little higher. When your
engine is warm, the level should be above the full
cold mark or a little higher. The full cold mark
is a line with an arrow pointing down at it, located
on the front of the coolant recovery tank.
Adding Coolant
If you need more coolant, add the proper
DEX-COOL®coolant mixture at the coolant
recovery tank, but be careful not to spill it.
{CAUTION:
Turning the radiator pressure cap when
the engine and radiator are hot can allow
steam and scalding liquids to blow out
and burn you badly. With the coolant
recovery tank, you will almost never
have to add coolant at the radiator. Never
turn the radiator pressure cap — even
a little — when the engine and radiator
are hot.
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{CAUTION:
You can be burned if you spill coolant
on hot engine parts. Coolant contains
ethylene glycol, and it will burn if the
engine parts are hot enough. Do not spill
coolant on a hot engine.
Occasionally check the coolant level in the
radiator. For information on how to add coolant to
the radiator, seeCooling System on page 438.
Radiator Pressure Cap
Notice:The radiator cap on your vehicle
is a pressure-type cap and must be tightly
installed to prevent coolant loss and possible
engine damage from overheating. Be sure
the cap is properly closed.
SeeEngine Compartment Overview on page 422
for more information on location.
Engine Overheating
You will nd an engine coolant temperature gage
on your vehicle’s instrument panel. SeeEngine
Coolant Temperature Gage on page 228.
Your vehicle may also have an ENGINE
COOLANT HOT message displayed in the Driver
Information Center (DIC). SeeDIC Warnings
and Messages on page 241.
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Cooling System
When you decide it is safe to lift the hood,
here is what you will see:
A. Radiator
Pressure Cap
B. Electric Engine
Cooling FansC. Engine Coolant
Recovery Tank
D. Recovery tank
FULL COLD mark{CAUTION:
An electric engine cooling fan under the
hood can start up even when the engine
is not running and can injure you. Keep
hands, clothing and tools away from any
underhood electric fan.
If the coolant inside the coolant recovery tank is
boiling, do not do anything else until it cools down.
The vehicle should be parked on a level surface.
The coolant level should be at or above the
full cold mark. If it is not, you may have a leak
at the pressure cap or in the radiator hoses, heater
hoses, radiator, water pump, or somewhere else
in the cooling system.
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{CAUTION:
Heater and radiator hoses, and other
engine parts, can be very hot. Do not
touch them. If you do, you can be burned.
Do not run the engine if there is a leak.
If you run the engine, it could lose all
coolant. That could cause an engine re,
and you could be burned. Get any leak
xed before you drive the vehicle.
If there seems to be no leak, with the engine on,
check to see if the electric engine cooling fans
are running. If the engine is overheating, both fans
should be running. If they are not, your vehicle
needs service.Notice:Engine damage from running your
engine without coolant is not covered by your
warranty. SeeOverheated Engine Protection
Operating Mode on page 437for information on
driving to a safe place in an emergency.
Notice:Using coolant other than DEX-COOL
®
may cause premature engine, heater core or
radiator corrosion. In addition, the engine
coolant may require changing sooner, at
30,000 miles (50 000 km) or 24 months,
whichever occurs rst. Any repairs would not
be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your
vehicle.
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How to Add Coolant to the Coolant
Recovery Tank
If you have not found a problem yet, but the
coolant level is not at or above the full cold mark,
add a 50/50 mixture of clean, drinkable water
and DEX-COOL
®engine coolant at the coolant
recovery tank. SeeEngine Coolant on page 432
for more information.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can
boil before the proper coolant mixture
will. Your vehicle’s coolant warning
system is set for the proper coolant
mixture. With plain water or the wrong
mixture, your engine could get too hot but
you would not get the overheat warning.
Your engine could catch re and you or
others could be burned. Use a 50/50
mixture of clean, drinkable water and
DEX-COOL
®coolant.
Notice:In cold weather, water can freeze and
crack the engine, radiator, heater core and
other parts. Use the recommended coolant and
the proper coolant mixture.
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{CAUTION:
You can be burned if you spill coolant
on hot engine parts. Coolant contains
ethylene glycol and it will burn if the
engine parts are hot enough. Do not spill
coolant on a hot engine.
When the coolant in the coolant recovery tank is at
or above the full cold mark, start your vehicle.
If the overheat warning continues, there is one
more thing you can try. You can add the proper
coolant mixture directly to the radiator, but be sure
the cooling system is cool before you do it.
{CAUTION:
Steam and scalding liquids from a hot
cooling system can blow out and burn
you badly. They are under pressure, and if
you turn the radiator pressure cap — even
a little — they can come out at high
speed. Never turn the cap when the
cooling system, including the radiator
pressure cap, is hot. Wait for the cooling
system and radiator pressure cap to cool
if you ever have to turn the pressure cap.
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