brake SATURN SKY 2007 Service Manual

The Traction Control System (TCS) improves your
ability to accelerate when driving on a slippery
road. But you can turn the TCS off if you ever
need to. You should turn the system off if
your vehicle ever gets stuck in sand, mud, ice,
or snow. SeeIf Your Vehicle is Stuck in Sand,
Mud, Ice, or Snow on page 224. Even though your
vehicle has the Traction Control System (TCS),
you will want to slow down and adjust your driving
to the road conditions. Under certain conditions,
you may want to turn the TCS off, such as
when driving through deep snow and loose gravel,
to help maintain vehicle motion at lower speeds.
SeeTraction Control System (TCS) on page 199
andElectronic Stability Control on page 201.
The Anti-Lock Brake System (ABS) improves your
vehicle’s stability when you make a hard stop
on a slippery road. Even though you have ABS,
you will want to begin stopping sooner than
you would on dry pavement. SeeAnti-Lock Brake
System (ABS) on page 197.If the ABS is ever disabled, if you feel your vehicle
begin to slide, let up on the brakes a little. Push
the brake pedal down steadily to get the most
traction you can.
Allow greater following distance on any
slippery road.
Watch for slippery spots. The road might be
ne until you hit a spot that is covered with
ice. On an otherwise clear road, ice patches
may appear in shaded areas where the
sun cannot reach, such as around clumps
of trees, behind buildings, or under bridges.
Sometimes the surface of a curve or an
overpass may remain icy when the
surrounding roads are clear. If you see a
patch of ice ahead of you, brake before you
are on it. Try not to brake while you are
actually on the ice, and avoid sudden steering
maneuvers.
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Service........................................................ 233
Accessories and Modications................... 233
California Proposition 65 Warning.............. 234
Doing Your Own Service Work.................. 234
Adding Equipment to the Outside
of Your Vehicle...................................... 235
Fuel............................................................. 235
Gasoline Octane........................................ 235
Gasoline Specications.............................. 236
California Fuel........................................... 236
Additives................................................... 236
Fuels in Foreign Countries........................ 237
Filling the Tank......................................... 238
Filling a Portable Fuel Container............... 240
Checking Things Under the Hood.............. 240
Hood Release........................................... 241
Engine Compartment Overview.................. 242
Engine Oil................................................. 245
Engine Oil Life System.............................. 250
Engine Air Cleaner/Filter............................ 252
Automatic Transmission Fluid.................... 254
Manual Transmission Fluid........................ 254
Hydraulic Clutch........................................ 254Engine Coolant.......................................... 255
Coolant Surge Tank Pressure Cap............ 258
Engine Overheating................................... 258
Cooling System......................................... 260
Power Steering Fluid ................................. 266
Windshield Washer Fluid........................... 267
Brakes...................................................... 268
Battery...................................................... 271
Jump Starting............................................ 272
Rear Axle.................................................... 278
Headlamp Aiming........................................ 278
Bulb Replacement....................................... 279
Halogen Bulbs........................................... 279
Headlamps and Parking Lamps................. 279
Front Turn Signal, Parking and
Fog Lamps............................................ 280
Taillamps, Turn Signal, Stoplamps
and Sidemarker Lamps.......................... 281
Back-Up Lamps......................................... 282
License Plate Lamp................................... 282
Replacement Bulbs................................... 283
Windshield Wiper Blade Replacement....... 283
Section 5 Service and Appearance Care
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Service
Your Saturn retailer knows your vehicle best
and wants you to be happy with it. We hope
you will go to your retailer for all your service
needs. You will get genuine Saturn parts
and Saturn-trained and supported service people.
We hope you will want to keep your Saturn
vehicle all Saturn.
Genuine Saturn parts have one of these marks.
Accessories and Modications
When you add non-Saturn accessories to your
vehicle they can affect your vehicle’s performance
and safety, including such things as, airbags,
braking, stability, ride and handling, emissions
systems, aerodynamics, durability, and electronic
systems like anti-lock brakes, traction control,
and stability control. Some of these accessories
may even cause malfunction or damage not
covered by warranty.
Saturn accessories are designed to complement
and function with other systems on your
vehicle. Your Saturn retailer can accessorize
your vehicle using genuine Saturn accessories.
When you go to your Saturn retailer and ask
for Saturn accessories, you will know that
Saturn-trained and supported service technicians
will perform the work using genuine Saturn
accessories.
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Filling a Portable Fuel Container
{CAUTION:
Never ll a portable fuel container while it is
in your vehicle. Static electricity discharge
from the container can ignite the gasoline
vapor. You can be badly burned and your
vehicle damaged if this occurs. To help
avoid injury to you and others:
Dispense gasoline only into approved
containers.
Do not ll a container while it is inside
a vehicle, in a vehicle’s trunk, pickup
bed, or on any surface other than the
ground.
Bring the ll nozzle in contact with
the inside of the ll opening before
operating the nozzle. Contact should
be maintained until the lling is
complete.
Do not smoke while pumping gasoline.
Checking Things Under
the Hood
{CAUTION:
An electric fan under the hood can start up
and injure you even when the engine is not
running. Keep hands, clothing, and tools
away from any underhood electric fan.
{CAUTION:
Things that burn can get on hot engine
parts and start a re. These include
liquids like fuel, oil, coolant, brake uid,
windshield washer and other uids, and
plastic or rubber. You or others could be
burned. Be careful not to drop or spill
things that will burn onto a hot engine.
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A. Windshield Washer Fluid Reservoir. See
“Adding Washer Fluid” underWindshield
Washer Fluid on page 267.
B. Coolant Surge Tank and Pressure Cap.
SeeCooling System on page 260.
C. Brake Master Cylinder Reservoir. See
“Brake Fluid” underBrakes on page 268
andHydraulic Clutch on page 254.
D. Engine Oil Dipstick (Out of View). See
“Checking Engine Oil” underEngine Oil
on page 245.
E. Engine Air Cleaner/Filter. SeeEngine
Air Cleaner/Filter on page 252.F. Engine Oil Fill Cap. See “When to Add
Engine Oil” underEngine Oil on page 245.
G. Power Steering Fluid Reservoir. See
Power Steering Fluid on page 266.
H. Remote Negative (−) Ground (Out of View).
SeeJump Starting on page 272.
I. Battery (Out of View). SeeBattery on page 271.
J. Remote Positive (+) Terminal. SeeJump
Starting on page 272.
K. Underhood Fuse Block. SeeUnderhood
Fuse Block on page 328.
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A. Windshield Washer Fluid Reservoir. See
“Adding Washer Fluid” underWindshield
Washer Fluid on page 267.
B. Coolant Surge Tank and Pressure Cap.
SeeCooling System on page 260.
C. Brake Master Cylinder Reservoir. See
“Brake Fluid” underBrakes on page 268
andHydraulic Clutch on page 254.
D. Engine Oil Dipstick. See “Checking Engine
Oil” underEngine Oil on page 245.
E. Engine Air Cleaner/Filter. SeeEngine
Air Cleaner/Filter on page 252.
F. Engine Oil Fill Cap. See “When to Add
Engine Oil” underEngine Oil on page 245.
G. Power Steering Fluid Reservoir. See
Power Steering Fluid on page 266.
H. Remote Negative (−) Ground (Out of View).
SeeJump Starting on page 272.
I. Battery (Out of View). SeeBattery on page 271.
J. Remote Positive (+) Terminal. SeeJump
Starting on page 272.
K. Underhood Fuse Block. SeeUnderhood
Fuse Block on page 328.Engine Oil
Checking Engine Oil
It is a good idea to check the engine oil every time
you get fuel. In order to get an accurate reading,
the oil must be warm and the vehicle must be
on level ground.
The engine oil dipstick handle is a yellow loop.
SeeEngine Compartment Overview on page 242
for the location of the engine oil dipstick.
1. Turn off the engine and give the oil several
minutes to drain back into the oil pan. If you
do not do this, the oil dipstick might not
show the actual level.
2. Pull the dipstick and clean it with a paper
towel or cloth, then push it back in all the
way. Remove it again, keeping the tip down
and check the level.
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Automatic Transmission Fluid
It is not necessary to check the transmission uid
level. A transmission uid leak is the only
reason for uid loss. If a leak occurs, take your
vehicle to a Saturn retailer and have it repaired as
soon as possible.
Change the uid and lter at the intervals listed in
the Maintenance Schedule. SeeScheduled
Maintenance on page 336. Be sure to use the
transmission uid listed inRecommended Fluids
and Lubricants on page 345.
Notice:Use of the incorrect automatic
transmission uid may damage your vehicle,
and the damages may not be covered by
your warranty. Always use the automatic
transmission uid listed inRecommended
Fluids and Lubricants on page 345.
Manual Transmission Fluid
It is not necessary to check the manual
transmission uid level. A transmission uid leak is
the only reason for uid loss. If a leak occurs,
take the vehicle to a Saturn retailer for service.
Have it repaired as soon as possible. You
may also have your uid level checked by your
Saturn retailer when you have your oil changed.
SeeRecommended Fluids and Lubricants on
page 345for the proper uid to use.
Hydraulic Clutch
The hydraulic clutch linkage in your vehicle is
self-adjusting. This system does not have its own
reservoir. It receives uid from the brake master
cylinder reservoir.
SeeBrakes on page 268for more information.
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Brakes
Brake Fluid
Your brake master
cylinder reservoir is
lled with DOT-3 brake
uid. SeeEngine
Compartment Overview
on page 242for the
location of the reservoir.
There are only two reasons why the brake uid
level in the reservoir might go down. The rst
is that the brake uid goes down to an acceptable
level during normal brake lining wear. When
new linings are put in, the uid level goes back
up. The other reason is that uid is leaking out of
the brake and/or clutch hydraulic system. If it
is, you should have your brake and/or clutch
system xed, since a leak means that sooner or
later your brakes and/or clutch will not work
well, or will not work at all.So, it is not a good idea to top off your brake/clutch
uid. Adding uid will not correct a leak. If you
add uid when your brake linings are worn, then
you will have too much uid when you get
new brake linings. You should add or remove
uid, as necessary, only when work is done on
the brake/clutch hydraulic system.
{CAUTION:
If your vehicle has too much brake uid, it
can spill on the engine. The uid will burn
if the engine is hot enough. You or others
could be burned, and your vehicle could
be damaged. Add brake uid only when
work is done on the brake and/or clutch
hydraulic system.
When your brake uid falls to a low level, your
brake warning light will come on. SeeBrake
System Warning Light on page 134.
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What to Add
When you do need brake uid, use only DOT-3
brake uid. Use new brake uid from a sealed
container only. SeeRecommended Fluids
and Lubricants on page 345.
Always clean the brake uid reservoir cap and
the area around the cap before removing it. This
will help keep dirt from entering the reservoir.
{CAUTION:
With the wrong kind of uid in the
brake/clutch system, the brakes/clutch
may not work well, or they may not even
work at all. This could cause a crash.
Always use the proper brake uid.Notice:
Using the wrong uid can badly damage
brake/clutch system parts. For example,
just a few drops of mineral-based oil,
such as engine oil, in the brake/clutch
hydraulic system can damage brake/clutch
system parts so badly that they will
have to be replaced. Do not let someone
put in the wrong kind of uid.
If you spill brake uid on your vehicle’s
painted surfaces, the paint nish can
be damaged. Be careful not to spill brake
uid on your vehicle. If you do, wash it
off immediately. SeeWashing Your Vehicle
on page 318.
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Brake Wear
Your vehicle has four-wheel disc brakes.
Front disc brake pads have built-in wear indicators
that make a high-pitched warning sound when
the brake pads are worn and new pads are
needed. The sound may come and go or be heard
all the time your vehicle is moving, except when
you are pushing on the brake pedal rmly.
{CAUTION:
The brake wear warning sound means
that soon the brakes will not work well.
That could lead to an accident. When
you hear the brake wear warning sound,
have your vehicle serviced.
Notice:Continuing to drive with worn-out
brake pads could result in costly brake repair.Some driving conditions or climates may cause a
brake squeal when the brakes are rst applied
or lightly applied. This does not mean something
is wrong with your brakes.
Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated,
inspect brake pads for wear and evenly tighten
wheel nuts in the proper sequence to Saturn
torque specications.
Brake linings should always be replaced as
complete axle sets.
Brake Pedal Travel
See your retailer if the brake pedal does not return
to normal height, or if there is a rapid increase
in pedal travel. This could be a sign of brake
trouble.
Brake Adjustment
Every time you apply the brakes, with or without
the vehicle moving, your brakes adjust for wear.
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