engine SATURN VUE 2009 Owners Manual

{CAUTION
Steam and scalding liquids from a
hot cooling system can blow out
and burn you badly. They are
under pressure, and if you turn
the coolant surge tank pressure
cap — even a little — they can
come out at high speed. Never
turn the cap when the cooling
system, including the coolant
surge tank pressure cap, is hot.
Wait for the cooling system and
coolant surge tank pressure cap
to cool if you ever have to turn
the pressure cap.
{CAUTION
Adding only plain water to the
cooling system can be dangerous.
Plain water, or some other liquid
such as alcohol, can boil before
the proper coolant mixture will.
The vehicle’s coolant warning
system is set for the proper
coolant mixture. With plain water
or the wrong mixture, the engine
could get too hot but you would
not get the overheat warning. The
engine could catch re and you or
others could be burned. Use a
50/50 mixture of clean, drinkable
water and DEX-COOL
®coolant.
Notice:In cold weather, water
can freeze and crack the engine,
radiator, heater core and other
parts. Use the recommended
coolant and the proper coolant
mixture.
{CAUTION
You can be burned if you spill
coolant on hot engine parts.
Coolant contains ethylene glycol
and it will burn if the engine parts
are hot enough. Do not spill
coolant on a hot engine.
1. You can remove the coolant
surge tank pressure cap when
the cooling system, including the
coolant surge tank pressure cap
and upper radiator hose, is no
longer hot.
Turn the pressure cap slowly
counterclockwise about
one-quarter of a turn. If you hear
a hiss, wait for that to stop.
Service and Appearance Care 5-21
ProCarManuals.com

This will allow any pressure still
left to be vented out the
discharge hose.
2. Then keep turning the pressure
cap slowly, and remove it.
3. Fill the coolant surge tank with
the proper DEX-COOL
®coolant
mixture, to between the MIN
and MAX lines.4. With the coolant surge tank
pressure cap off, start the engine
and let it run until you can feel
the upper radiator hose getting
hot. Watch out for the engine
cooling fan.
By this time, the coolant level
inside the coolant surge tank may
be lower. If the level is lower, add
more of the proper DEX-COOL
®
coolant mixture to the coolant
surge tank until the level reaches
between the MIN and MAX lines.
5. Then replace the pressure cap.
Be sure the pressure cap is
hand-tight.
Check the level in the surge
tank when the cooling system
has cooled down. If the coolant is
not at the proper level, repeat
Steps 1 through 3 and reinstall the
pressure cap. If the coolant still is not
at the proper level when the system
cools down again, see your dealer/
retailer.
Engine Coolant
The cooling system in your vehicle
is lled with DEX-COOL®engine
coolant. This coolant is designed to
remain in your vehicle for ve years
or 150,000 miles (240 000 km),
whichever occurs rst, if you add
only DEX-COOL
®extended life
coolant.
The following explains your cooling
system and how to add coolant
when it is low. If you have a problem
with engine overheating, see
Engine Overheating on page 5-25.
A 50/50 mixture of clean, drinkable
water and DEX-COOL
®coolant will:
Give freezing protection down to
−34°F (−37°C).
Give boiling protection up to
265°F (129°C).
5-22 Service and Appearance Care
ProCarManuals.com

Protect against rust and
corrosion.
Help keep the proper engine
temperature.
Let the warning lights and gages
work as they should.
Notice:Using coolant other than
DEX-COOL
®can cause premature
engine, heater core, or radiator
corrosion. In addition, the engine
coolant may require changing
sooner, at the rst maintenance
service after each 30,000 miles
(50 000 km) or 24 months,
whichever occurs rst. Any
repairs would not be covered by
the vehicle warranty. Always
use DEX-COOL
®(silicate-free)
coolant in the vehicle.
What to Use
Use a mixture of one-half clean,
drinkable water and one-half
DEX-COOL
®coolant which will not
damage aluminum parts. If you
use this coolant mixture, you do not
need to add anything else.
{CAUTION
Adding only plain water to the
cooling system can be dangerous.
Plain water, or some other liquid
such as alcohol, can boil before
the proper coolant mixture will.
The vehicle’s coolant warning
system is set for the proper
coolant mixture. With plain water
or the wrong mixture, the engine
could get too hot but you would
not get the overheat warning. The
engine could catch re and you or
others could be burned. Use a
50/50 mixture of clean, drinkable
water and DEX-COOL
®coolant.Notice:If an improper coolant
mixture is used, the engine could
overheat and be badly damaged.
The repair cost would not be
covered by the vehicle warranty.
Too much water in the mixture
can freeze and crack the engine,
radiator, heater core, and other
parts.
If you have to add coolant more
than four times a year, have
your dealer/retailer check your
cooling system.
Notice:If extra inhibitors
and/or additives are used in
the vehicle’s cooling system,
the vehicle could be damaged.
Use only the proper mixture of
the engine coolant listed in
this manual for the cooling
system. SeeRecommended
Fluids and Lubricants on
page 6-13for more information.
Service and Appearance Care 5-23
ProCarManuals.com

Checking Coolant
The surge tank is located on
the driver side of the engine
compartment. SeeEngine
Compartment Overview on
page 5-12for more information
on location.
{CAUTION
Turning the surge tank pressure
cap when the engine and radiator
are hot can allow steam and
scalding liquids to blow out and
burn you badly. Never turn the
surge tank pressure cap — even
a little — when the engine and
radiator are hot.
The vehicle must be on a level
surface. When your engine is cold,
the coolant level should be
between the MIN and MAX lines.Adding Coolant
If you need more coolant, add the
proper DEX-COOL®coolant mixture
at the surge tank, but only when
the engine is cool. SeeCooling
System on page 5-19for instructions
on “How to Add Coolant to the
Coolant Surge Tank”.
{CAUTION
You can be burned if you spill
coolant on hot engine parts.
Coolant contains ethylene glycol,
and it will burn if the engine parts
are hot enough. Do not spill
coolant on a hot engine.
When replacing the pressure cap,
make sure it is hand-tight and
fully seated.
5-24 Service and Appearance Care
ProCarManuals.com

Coolant Surge Tank
Pressure Cap
Notice:If the pressure cap is not
tightly installed, coolant loss and
possible engine damage may
occur. Be sure the cap is properly
and tightly secured.
If you need to replace your coolant
surge tank pressure cap, see
your retailer.
Engine Overheating
There is a coolant temperature
warning light on your vehicle’s
instrument panel. SeeEngine
Coolant Temperature Warning Light
on page 3-34.
If Steam Is Coming From Your
Engine
{CAUTION
Steam from an overheated engine
can burn you badly, even if you
just open the hood. Stay away
from the engine if you see or hear
steam coming from it. Just turn it
off and get everyone away from
the vehicle until it cools down. Wait
until there is no sign of steam or
coolant before you open the hood.
If you keep driving when your
engine is overheated, the liquids
in it can catch re. You or others
could be badly burned. Stop your
engine if it overheats, and get out
of the vehicle until the engine
is cool.Notice:If the engine catches re
because of being driven with
no coolant, your vehicle can be
badly damaged. The costly
repairs would not be covered by
the vehicle warranty.
If No Steam Is Coming From
Your Engine
If you get an engine overheat
warning, but see or hear no steam,
the problem may not be too serious.
Sometimes the engine can get a little
too hot when you:
Climb a long hill on a hot day.
Stop after high-speed driving.
Idle for long periods in traffic.
Tow a trailer.
Service and Appearance Care 5-25
ProCarManuals.com

If you get the overheat warning with
no sign of steam, try this for a
minute or so:
1. If you have an air conditioner
and it is on, turn it off.
2. Turn on your heater to full hot at
the highest fan speed and open
the windows as necessary.
3. Try to minimize engine load. If
you are in a traffic jam, shift to
N (Neutral); otherwise, shift to the
highest gear possible while
driving.
If you no longer have the overheat
warning, you can drive. Just to
be safe, drive slower for about
ten minutes. If the warning does
not come back on, you can drive
normally.
If the warning continues and you
have not stopped, pull over, stop,
and park your vehicle right away.If there is still no sign of steam, idle
the engine for three minutes
while you are parked. If the warning
continues, turn off the engine and
get everyone out of the vehicle until
it cools down.
You may decide not to lift the hood
but to get service help right away.
Power Steering Fluid
SeeEngine Compartment Overview
on page 5-12for reservoir location.
When to Check Power
Steering Fluid
Power steering uid is used in all
vehicles with V6 engines. Vehicles
with the 4-cylinder engine have
electric power steering and does not
use power steering uid.
It is not necessary to regularly
check power steering uid unless
you suspect there is a leak in
the system or you hear an unusual
noise. A uid loss in this system
could indicate a problem. Have the
system inspected and repaired.
How to Check Power Steering
Fluid
To check the power steering uid,
do the following:
1. Turn the key off and let the
engine compartment cool down.
2. Remove engine oil ll cap.
3. Slide engine cover rearward and
lift to remove.
5-26 Service and Appearance Care
ProCarManuals.com

4. Wipe the cap and the top of the
reservoir clean.
5. Unscrew the cap and wipe the
dipstick with a clean rag.
6. Replace the cap and completely
tighten it.
7. Remove the cap again and look
at the uid level on the dipstick.
The uid level should be within the
area indicated on the dipstick
when the engine is cold.
What to Use
To determine what kind of uid to
use,Recommended Fluids and
Lubricants on page 6-13. Always
use the proper uid.
Notice:Use of the incorrect uid
may damage the vehicle and
the damages may not be covered
by the vehicle’s warranty.
Always use the correct uid
listed inRecommended Fluids
and Lubricants on page 6-13.
Windshield Washer Fluid
What to Use
When you need windshield or rear
window washer uid, be sure to
read the manufacturer’s instructions
before use. If you will be operating
your vehicle in an area where
the temperature may fall below
freezing, use a uid that has
sufficient protection against freezing.
Adding Windshield Washer
Fluid
Open the cap with the washer
symbol on it. Add washer uid until
the tank is full. SeeEngine
Compartment Overview on
page 5-12for reservoir location.Notice:
When using concentrated
washer uid, follow the
manufacturer’s instructions for
adding water.
Do not mix water with
ready-to-use washer uid.
Water can cause the solution
to freeze and damage your
washer uid tank and other
parts of the washer system.
Also, water does not clean as
well as washer uid.
Fill the washer uid tank only
three-quarters full when it is
very cold. This allows for uid
expansion if freezing occurs,
which could damage the tank if
it is completely full.
Do not use engine coolant
(antifreeze) in your windshield
washer. It can damage the
vehicle’s windshield washer
system and paint.
Service and Appearance Care 5-27
ProCarManuals.com

Brakes
Brake Fluid
The brake master cylinder reservoir
is lled with DOT 3 brake uid. See
Engine Compartment Overview on
page 5-12for the location of the
reservoir.
There are only two reasons why the
brake uid level in the reservoir
might go down:
The brake uid level goes down
because of normal brake lining
wear. When new linings are
installed, the uid level goes
back up.
A uid leak in the brake hydraulic
system can also cause a low uid
level. Have the brake hydraulic
system xed, since a leak means
that sooner or later the brakes will
not work well.Do not top off the brake uid. Adding
uid does not correct a leak. If uid is
added when the linings are worn,
there will be too much uid when new
brake linings are installed. Add or
remove brake uid, as necessary,
only when work is done on the brake
hydraulic system.
{CAUTION
If too much brake uid is added, it
can spill on the engine and burn,
if the engine is hot enough. You
or others could be burned, and
the vehicle could be damaged.
Add brake uid only when work is
done on the brake hydraulic
system.
When the brake uid falls to a low
level, the brake warning light comes
on. SeeBrake System Warning
Light on page 3-31.What to Add
Use only new DOT 3 brake uid
from a sealed container. See
Recommended Fluids and
Lubricants on page 6-13.
Always clean the brake uid
reservoir cap and the area around
the cap before removing it. This
helps keep dirt from entering
the reservoir.{CAUTION
With the wrong kind of uid in
the brake hydraulic system, the
brakes might not work well. This
could cause a crash. Always use
the proper brake uid.
5-28 Service and Appearance Care
ProCarManuals.com

Notice:
Using the wrong uid can badly
damage brake hydraulic system
parts. For example, just a few
drops of mineral-based oil,
such as engine oil, in the brake
hydraulic system can damage
brake hydraulic system parts so
badly that they will have to be
replaced. Do not let someone
put in the wrong kind of uid.
If brake uid is spilled on the
vehicle’s painted surfaces, the
paint nish can be damaged. Be
careful not to spill brake uid
on the vehicle. If you do, wash it
off immediately. SeeWashing
Your Vehicle on page 5-75.
Brake Wear
This vehicle has disc brakes. Disc
brake pads have built-in wear
indicators that make a high-pitched
warning sound when the brake
pads are worn and new pads are
needed. The sound can come
and go or be heard all the time the
vehicle is moving, except when
applying the brake pedal rmly.
{CAUTION
The brake wear warning sound
means that soon the brakes will
not work well. That could lead to
an accident. When the brake wear
warning sound is heard, have the
vehicle serviced.
Notice:Continuing to drive with
worn-out brake pads could
result in costly brake repair.Some driving conditions or climates
can cause a brake squeal when the
brakes are rst applied or lightly
applied. This does not mean
something is wrong with the brakes.
Properly torqued wheel nuts are
necessary to help prevent
brake pulsation. When tires are
rotated, inspect brake pads for wear
and evenly tighten wheel nuts in
the proper sequence to torque
specications inCapacities and
Specifications on page 5-86.
Brake linings should always be
replaced as complete axle sets.
Brake Pedal Travel
See your dealer/retailer if the brake
pedal does not return to normal
height, or if there is a rapid increase
in pedal travel. This could be a sign
that brake service might be required.
Brake Adjustment
Every time the brakes are applied,
with or without the vehicle moving,
the brakes adjust for wear.
Service and Appearance Care 5-29
ProCarManuals.com

Replacing Brake System Parts
The braking system on a vehicle
is complex. Its many parts have to
be of top quality and work well
together if the vehicle is to have
really good braking. The vehicle was
designed and tested with top-quality
brake parts. When parts of the
braking system are replaced — for
example, when the brake linings
wear down and new ones are
installed — be sure to get new
approved replacement parts. If this
is not done, the brakes might
not work properly. For example, if
someone puts in brake linings
that are wrong for the vehicle, the
balance between the front and
rear brakes can change — for the
worse. The braking performance
expected can change in many other
ways if the wrong replacement
brake parts are installed.
Battery
This vehicle has a maintenance free
battery. When it is time for a new
battery, see your dealer/retailer for
one that has the replacement
number shown on the original
battery’s label. SeeEngine
Compartment Overview on
page 5-12for battery location.
Warning:Battery posts, terminals,
and related accessories contain
lead and lead compounds,
chemicals known to the State of
California to cause cancer and
reproductive harm. Wash hands
after handling.
Vehicle Storage
{CAUTION
Batteries have acid that can burn
you and gas that can explode.
You can be badly hurt if you are
not careful. SeeJump Starting
on page 5-31for tips on working
around a battery without
getting hurt.
Infrequent Usage: If the vehicle is
driven infrequently, remove the
black, negative (−) cable from the
battery. This helps keep the battery
from running down.
Extended Storage: For extended
storage of the vehicle, remove the
black, negative (−) cable from the
battery or use a battery trickle
charger. This helps maintain the
charge of the battery over an
extended period of time.
5-30 Service and Appearance Care
ProCarManuals.com