ESP Seat Altea Freetrack 2012 Workshop Manual

227
Checking and refilling levels
Opening the coolant expansion tank
– Switch off the engine and allow it to cool.
– To prevent scalding, cover the cap on the expansion tank with a
thick cloth and carefully unscrew the cap ⇒ 
.
Checking coolant level
– Look into the open coolant expansion tank and read off the
coolant level.
– If the level is below the “MIN” mark, top up with coolant.
Topping up coolant
– Only use new coolant liquid.
– Do not fill above the “MAX” mark.
Closing the coolant expansion tank
– Screw the cap on again tightly.
The position of the coolant expansion reservoir is shown in the correspond-
ing engine compartment illustration ⇒ page 278.
Make sure that the coolant meets the required specifications ⇒ page 226.
Do not use a different type of additive if additive G12+ is not available. In
this case use only water and bring the coolant concentration back up to the
correct level as soon as possible by putting in the specified additive
⇒  page 226.
Always top up with new coolant.
Do not fill above the “MAX” mark. Otherwise the excess coolant will be
forced out of the cooling system when the engine is hot.
The coolant additive G12+ (dyed purple) may be mixed with G12 (dyed red)
and also with G 11.
WARNING
Any work carried out in the engine compartment or on the engine must
be carried out cautiously.
● When working in the engine compartment, always observe the safety
warnings ⇒ page 219.
● When the engine is warm or hot, the cooling system is pressurised!
Do not unscrew the cap on the expansion tank when the engine is hot.
This is a burn injury risk.
CAUTION
● When mixed with other additives the colour of G12 will change to brown.
If this occurs you should have the coolant changed immediately. Failure to
do so will result in engine damage!
● If a lot of coolant fluid has been lost, wait for the engine to cool down
before putting in cold coolant. This avoids damaging the engine. Large cool-
ant losses are an indication of leaks in the cooling system. See a special-
ised workshop immediately and have the cooling system checked. Other-
wise, there is a risk of engine damage. 
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231
Checking and refilling levels
WARNING
Do not drive unless you have good visibility through all windows!
● Clean the windscreen wiper blades and all windows regularly.
● The wiper blades should be changed once or twice a year.
CAUTION
● A damaged or dirty window wiper could scratch the rear window.
● Never use fuel, nail varnish remover, paint thinner or similar products to
clean the window.
● Never move the windscreen wiper by hand. This could cause damage. Brake fluid
Checking the brake fluid level
The brake fluid is checked at the intervals given in the serv-
ice schedule.
Fig. 166 In the engine
compartment: Brake fluid
reservoir cover
– Read off the fluid level at the transparent brake fluid reservoir. It
should always be between the “MIN” and “MAX” marks.
The position of the brake fluid reservoir is shown in the corresponding en-
gine compartment illustration ⇒ page 278. The brake fluid reservoir has a
black and yellow cap.
The brake fluid level drops slightly when the vehicle is being used as the
brake pads are automatically adjusted as they wear.
However, if the level goes down noticeably in a short time, or drops below
the “MIN” mark, there may be a leak in the brake system. A display on the
instrument panel will warn you if the brake fluid level is too low ⇒ page 76.
Safety FirstOperating InstructionsPractical TipsTechnical Specifications

234Checking and refilling levels
Checking the electrolyte level
The electrolyte level should be checked regularly in high-
mileage vehicles, in hot countries and in older batteries.
– Open the engine bonnet and the battery cover ⇒ 
in Safety in-
structions on working in the engine compartment on page 219
⇒ 
in Warnings on handling the battery on page 233.
– Check the colour display in the "magic eye" on the top of the
battery.
– If there are air bubbles in the window, tap the window gently
until they disperse.
The position of the battery is shown in the corresponding engine compart-
ment diagram ⇒ page 278.
The “magic eye” indicator, located on the top of the battery changes colour,
depending on the charge state and electrolyte level of the battery.
There are two different colours:
● Black: correct charge status.
● Transparent/clear yellow: the battery must be replaced. Contact a spe-
cialist workshop. Charging and changing the vehicle battery
The battery is maintenance-free and is checked during the
inspection service. All work on the vehicle battery requires
specialist knowledge.
If you often drive short distances or if the vehicle is not driven for long peri-
ods, the battery should be checked by a specialised workshop between the
scheduled services.
If the battery has discharged and you have problems starting the vehicle,
the battery might be damaged. If this happens, we recommend you have
the vehicle battery checked by an Authorised Service Centre where it will be
re-charged or replaced.
Charging the battery
The vehicle battery should be charged by a specialised workshop only, as
batteries using special technology have been installed and they must be
charged in a controlled environment.
Replacing a vehicle battery
The battery has been developed to suit the conditions of its location and
has special safety features.
Genuine SEAT batteries fulfil the maintenance, performance and safety
specifications of your vehicle.
WARNING
● We recommend you use only maintenance-free or cycle free leak-proof
batteries which comply with standards T 825 06 and VW 7 50 73. This
standard applies as of 2001.
● Before starting any work on the batteries, you must read and observe
the warnings ⇒ 
in Warnings on handling the battery on page 233. 

237
Wheels and tyres
2. The tyre pressures should only be checked when the tyres are cold. The slightly raised pressures of warm tyres must not be re-
duced.
3. Adjust the tyre pressure to the load you are carrying.
Tyre pressure
The correct tyre pressure is especially important at high speeds. The pres-
sure should therefore be checked at least once a month and before starting
a journey.
The sticker with the tyre pressure values can be found on the inside of the
tank flap. The tyre pressure values given are for cold tyres. Do not reduce
the slightly raised pressures of warm tyres ⇒ 
.
WARNING
● Check the tyre pressure at least once per month. Checking the tyre
pressure is very important. If the tyre pressure is too high or too low,
there is an increased danger of accidents - particularly at high speeds.
● A tyre can easily burst if the pressure is too low, causing an accident!
● At continuously high speeds, a tyre with insufficient pressure flexes
more. In this way it becomes too hot, and this can cause tread separation
and tyre blow-out. Always observe the recommended tyre pressures.
● If the tyre pressure is too low or too high, the tyres will wear prema-
turely and the vehicle will not handle well. Risk of accident!
For the sake of the environment
Under-inflated tyres will increase fuel consumption. Tyre pressure monitoring
The tyre pressure monitoring system constantly checks the
pressure of the tyres.
The system uses the speed sensors of the ABS wheels. It operates by analy-
sing the speed and frequency spectrum of each wheel.
For optimum performance, use genuine SEAT tyres. In addition, check and
adjust tyre pressures regularly.
Whenever the tyre pressures are changed or one or more tyres are changed,
the system should be Reset by pressing the SET switch on the centre con-
sole.
The system warns the driver in the event of a loss of pressure by means of
symbols and messages in the instrument panel display. The system uses
ESC (ESP) ⇒ page 189.
Note that tyre pressure also depends on tyre temperature. Tyre pressure in-
creases about 0.1 bar for each 10 °C in tyre temperature increase. The tyre
heats up while the vehicle is being driven and the tyre pressure will rise ac-
cordingly. For this reason, you should only adjust the tyre pressures when
they are cold (i.e. approximately at ambient temperature).
To ensure that the tyre pressure monitoring system works reliably, you
should check and, if necessary, adjust the tyre pressures at regular intervals
and store the correct pressures (reference values) in the system.
A tyre pressure information label is attached to the inside of the fuel tank
flap. 
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240Wheels and tyres
Run-flat tyres
Run-flat tyres allow you to continue driving even with a
punctured tyre, in the majority of cases.
In vehicles that are factory-fitted with run-flat tyres 1)
the loss of tyre
pressure is indicated on the instrument panel.
Driving with run-flat tyres (emergency running)
– Leave the ESC (ESP)/ASR (TCS) (Electronic Stability Control) acti-
vated, or activate it ⇒ page 189.
– Continue driving carefully and slowly (80 km/h maximum).
– Avoid sudden manoeuvres and sharp turns.
– Avoid driving over obstacles (for example kerbs) or potholes.
– Look out for the ESC (ESP)/ASR (TCS) intervening often, smoke
coming from the tyres or the smell of rubber, the vehicle vibrat-
ing or a clattering noise. If any of these occur, stop the vehicle.
The run-flat tyres have a tag on the side of the tyre, with the description:
“DSST”, “Eufonia”, “RFT”, “ROF”, “RSC”, “SSR” or “ZP”.
The sides of this type of tyre are reinforced. When the tyres lose air they are
supported on the sides (emergency driving).
The loss of pressure in the tyre is shown on the instrument panel. You can
then drive a maximum of 80 km and if the circumstances are favourable (for
example, low load), even more.
The damaged tyre should be changed as soon as possible. The rim should
be checked in a specialist workshop to detect possible damage and replace it if necessary. We recommend you contact Technical Service. If more than
one tyre is being used under emergency conditions, this reduces the dis-
tance which can be travelled.
Starting driving in emergency conditions
When loss in tyre pressure is displayed on the instrument panel, this means
that at least one tyre is being driven in emergency conditions
⇒ 
.
End of emergency operation
Do not drive on if:
● smoke is coming from one of the tyres,
● there is a smell of rubber,
● the vehicle vibrates,
● there is a rattling noise.
When is it no longer possible to continue driving even using run-flat tyres?
● If one of the tyres has been severely damaged in an accident, etc. If a
tyre has been badly damaged there is a risk that parts of the tread can be
thrown off and cause damage to the fuel lines, brake pipes or fuel filler.
● It is also advisable to stop driving if severe vibrations occur, or if the
wheel starts overheating and gives off smoke.
WARNING
When driving in emergency conditions, the driving quality of the vehicle
is considerably impaired.
● The maximum permitted speed of 80 km/h is subject to road and
weather conditions. Please observe legal requirements when doing so.
● Avoid sharp turns and rapid manoeuvres, and brake earlier than usu-
al. 
1)
Depending upon version and country.

247
If and when
– Engage the first gear , or put the selector lever to position P for
those vehicles with an automatic gearbox.
– If you are towing a trailer, unhitch it from your vehicle.
– Take the vehicle tools and the spare wheel out of the luggage
compartment.
WARNING
Put the hazard warning lights on and place the warning triangle in posi-
tion. This is for your own safety and also warns other road users.
CAUTION
If you have to change the tyre on a gradient, block the wheel opposite the
wheel being changed by placing a stone or similar object under it to prevent
the vehicle from rolling away.
Note
Please observe legal requirements when doing so. 
Changing a wheel
Change the wheel as described below
– Pull off the hub cap. Also see ⇒ page 248.
– Slacken the wheel bolts .
– Raise the car with the jack at the corresponding point.
– Remove the wheel and then fit the spare wheel. –
Lower the vehicle.
– Tighten the wheel bolts firmly with the box spanner.
– Replace the hub cap. 
After changing a wheel
After changing the wheel there are still tasks to complete. – Put the tools and jack back in the luggage compartment.
– Place the wheel with the defective tyre in the luggage compart-
ment and secure it.
– Check the tyre pressure of the newly fitted tyre as soon as pos-
sible.
– Have the tightening torque of the wheel bolts checked as soon
as possible with a torque wrench. The prescribed torque must
be 120 Nm.
Note
● If you notice that the wheel bolts are corroded and difficult to turn when
changing a wheel, they must be replaced before having the wheel bolt tor-
que checked.
● For safety reasons, drive at moderate speeds until the wheel bolt tight-
ening torque has been checked. 
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255
If and when
Fuses
Changing a fuse
Blown fuses must be replaced
Fig. 176 Left side of
dash panel: Fuse box cov-
er
Fig. 177 Fuse box cover
in engine compartment Fuse cover underneath the steering wheel
–
Switch off the ignition and the component concerned.
– Identify the fuse corresponding to the damaged electric con-
sumer ⇒ page 257.
– Take the plastic clip from inside the fuse cover, fit it onto the
blown fuse and pull the fuse out.
– Replace the blown fuse (which will have a melted metal strip)
with a new fuse of the same ampere rating.
Fuse cover in engine compartment
– Switch off the ignition and its failed electrical component.
– Prise off the fuse cover in the engine compartment by pressing
the tabs towards the centre of the cover ⇒ fig. 177.
– Identify the fuse for the failed component ⇒ page 257.
– Take the plastic clip from inside the fuse cover (at left-hand end
of the dash panel), fit it onto the blown fuse and pull the fuse
out.
– Replace the blown fuse (which will have a melted metal strip)
with a new fuse of the same ampere rating.
– Carefully fit the fuse cover back on to ensure no water can enter
the fuse box.
The individual electrical circuits are protected by fuses. The fuses are loca-
ted behind a cover at the left-hand end of the dash panel and on the left-
hand side of the engine compartment. 
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257
If and when
Fuses on left side of dash panel
Fuses
NumberConsumerAmps1Vacant 2Vacant 3Vacant 4Vacant 5Vacant 6Vacant 7Vacant 8Vacant 9Airbag510RSE input (roof screen)1011Vacant 12Left xenon headlight10
13Instrument panel (oil level)/Cable control unit
(BCM)/Heater/ABS, ESC (ESP)/Park Pilot/Gate-
way/Flow meter5
14Gearbox/Power steering/Brake light sensor/Trail-
er/ABS, ESC (ESP)/Haldex/Light switch10
15Heated windscreen / Instrument lighting / Diag-
nosis switchboard/Engine management/Addi-
tional heating/AFS headlights/Park Pilot10
16Right xenon headlight1017Engine management1018Vacant 19Vacant
20Park Pilot (parking aid)/Gear lever/ESC (ESP) con-
trol unit10
21Vacant
NumberConsumerAmps22Volumetric alarm sensor/ Alarm horn523Diagnosis / Rain sensor / Light switch1024Trailer hook pre-installation assistant1525Vacant 26Vacuum pump2027RSE input (roof screen)1028Rear window wiper motor2029Vacant 30Cigarette lighter / socket2031Vacant 32Vacant 33Heater4034Vacant 35Vacant 36Vacant 37Vacant 38Vacant 39Trailer control unit (coupling)15
40Trailer control unit (turn signals, brakes and left
side)20
41Trailer control unit (fog light, reverse light and
right side)20
42BCM wiring switchboard2043Trailer pre-installation4044Heated rear window2545Electric windows (front)3046Rear electric windows3047Engine (Fuel control unit, petrol relay)1548Convenience controls20 
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259
If and when
NumberConsumerAmps
29 a)Electric windows (front and back)50Electric windows (front)3030Ignition key50a)
Ampere rating according to motorisation 
Bulb change General notes
Before changing any bulb, first turn off the failed component.
Do not touch the bulb glass. Fingerprints vaporise in the heat, causing a re-
duction in the bulb life and condensation on the mirror surface, thus reduc-
ing efficiency.
A bulb should only be replaced by one of the same type. The type is inscri-
bed on the bulb, either on the glass part or on the base.
It is highly recommended to keep a box of spare bulbs in the vehicle. At the
very least, the following spare bulbs, which are essential for road safety,
should be kept in the vehicle. Main headlights
- H7
- H1
- W5W - PY21W
Xenon 1)
/adaptive headlights
- D1S2)
- P21W SLL
- W5W - PY21W
Fog lights - H3
Fixed tail light - P21W3)
- P21W
Mobile tailgate light - P21W- P21W
- W5W 
Dipped beam
Main beam
Position
Turn signal
Dipped and full beam
Daylight
Position
Turn signals
Fog lights
Stop/Position
Turn signal
Fog light (driver side)
Reverse (passenger side)
Position
1)
On this type of headlight, the bulb changes must be made by the SEAT dealer, given that
complex elements must be removed from the vehicle and a reset must be made on the
automatic control system incorporated.
2) The Xenon bulbs discharge 2.5 times the light flux and have an average lifespan of 5 times
more than that of halogen bulbs, this means that, except due to unusual circumstances,
there is no need to change the bulbs for the whole life of the vehicle.
3) Electronically controlled single filament bulb for Stop/side bulbs. If the bulb blows it will
not work in either position or Stop.
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260If and when
Side turn signal - W5W
Number plate light - C5W
Note
● Depending on weather conditions (cold or wet), the front lights, the fog
lights, the tail lights and the turn signals may be temporarily misted. This
has no influence on the useful life of the lighting system. By switching on
the lights, the area through which the beam of light is projected will quickly
be demisted. However, the edges may continue to be misted.
● Please check at regular intervals that all lighting (especially the exterior
lighting) on your vehicle is functioning properly. This is not only in the inter-
est of your own safety, but also that of all other road users.
● Due to the difficulty in accessing some of the bulbs, any replacement
work should be done by a SEAT dealer. However, the following is a descrip-
tion of how to change the lamps except for the fog lights* and interior
lamps. 
Side turn signal
Number plate light
Main headlight bulbs
Fig. 178 Main headlight
bulbs
Turn signal
Dipped beam headlights
Main beam headlights
Side lights 
A
BCD