ignition Seat Cordoba 2006 Workshop Manual

Checking and refilling levels
170
WARNING
All work on the engine or in the engine compartment, e.g. checking and
refilling fluids, involves the danger of injury and scalding as well as the risk
of accident or fire.•
Never open the bonnet if you see steam, smoke or coolant escaping
from the engine compartment. Otherwise, there is a risk of sustaining
burns. Wait until no more steam or coolant is emitted, then allow the
engine to cool before carefully opening the bonnet.
•
Switch off the engine and remove the key from the ignition.
•
Apply the handbrake and move the gea r stick to neutral or selector
lever to position P.
•
Keep children away from the vehicle.
•
Never touch hot engine parts. This is a risk of burns.
•
Never spill liquids on a hot engine or on a hot exhaust gas system. This
is a fire hazard.
•
Avoid causing short-circuits in the electrical system, particularly at the
points where the jump leads are attached ⇒page 215. The battery could
explode.
•
Never touch the radiator fan. It is temperature controlled and could
start automatically, even when the engine has been switched off and the
key removed from the ignition!
•
Do not unscrew the cap on the expansion tank when the engine is hot.
If the coolant is hot, the cooling system will be pressurised!
•
Protect face, hands and arms by covering the cap with a large, thick
cloth to protect against escaping coolant and steam.
•
Always make sure you have not left any objects, such as cleaning cloths
and tools, in the engine compartment.
•
If you have to work underneath the vehicle, you must use suitable
stands additionally to support the vehicle, risk of accident!. A hydraulic
jack is insufficient for securing the vehicle and there is a risk of injury.
•
If any work has to be performed when the engine is started or with the
engine running, there is an additional, potentially fatal, safety risk from the
rotating parts, such as the drive belt s, alternator, radiator fan, etc., and
from the high-voltage ignition system. You should also observe the
following points:
−Never touch the electrical wiring of the ignition system.
− Ensure that jewellery, loose clothing and long hair do not get
trapped in rotating engine parts. Danger of death. Before starting any
work remove jewellery, tie back and cover hair, and wear tight-fitting
clothes.
− Always think carefully about pressing the accelerator if a gear is
engaged in either an automatic or manual gearbox. The vehicle could
move, even if the handbrake is applied. Danger of death.
•
If work has to be carried out on the fuel system or on electrical compo-
nents, you must observe the following safety notes in addition to the above
warnings:
−Always disconnect the battery. The vehicle must be unlocked when
this is done, otherwise the alarm will be triggered.
− Do not smoke.
− Never work near naked flames.
− Always have a fire extinguisher on hand.Caution
When changing or topping up service fluids, make absolutely certain that you
fill the fluids into the correct reservoirs. Failure to observe this point will result
in serious malfunctions and engine damage!
WARNING (continued)
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Checking and refilling levels
184charge. Never short the battery terminals. High-energy sparks can cause
injury.•
A highly explosive mixture of gases is given off when the battery is
under charge. The batteries should be charged in a well-ventilated room
only.
•
Keep children away from acid and batteries.
•
Before working on the electrical system, you must switch off the
engine, the ignition and all consumers. The minus cable on the battery
must be disconnected. When a light bulb is changed, you need only switch
off the light.
•
Deactivate the anti-theft alarm by unlocking the vehicle before you
disconnect the battery! The alarm will otherwise be triggered.
•
When disconnecting the battery from the vehicle electrical system,
disconnect first the negative cable and then the positive cable.
•
Switch off all electrical consumers before reconnecting the battery.
Reconnect first the positive cable and then the negative cable. Never
reverse the polarity of the connections. This could cause an electrical fire.
•
Never charge a frozen battery, or one which has thawed. This could
result in explosions and chemical burns. Always replace a battery which
has frozen. A flat battery can freeze at temperatures around 0
°C.
•
Ensure that the vent hose is always connected to the battery.
•
Never use a defective battery. This may be fatally explosive. Replace a
damaged battery immediately.Caution
•
Never disconnect the battery if the ignition is switched on or if the engine
is running. This could damage the electrical system or electronic compo-
nents.
•
Do not expose the battery to direct sunlight over a long period of time, as
the intense ultraviolet radiation can damage the battery housing.
•
If the vehicle is left standing in cold conditions for a long period, protect
the battery from frost. If it “freezes” it will be damaged.
Checking the electrolyte level
The electrolyte level should be checked regularly in high-
mileage vehicles, in hot countries and in older batteries.– Open the bonnet and open the battery cover at the front ⇒ in
“Safety instructions on working in the engine compartment” on
page 169 ⇒ in “Warnings on handling the battery” on
page 183.
– Check the colour display in the magic eye on the top of the battery.
– If there are air bubbles in the window, tap the window gently until they disperse.The position of the battery is show n in the corresponding engine compart-
ment diagram ⇒page 224.
The round window (“magic eye”) on the top of the battery changes colour,
depending on the charge level and electrolyte level of the battery.
If the colour in the window is colourless or bright yellow, the electrolyte level
of the battery is too low. Have the battery checked by a qualified workshop.
The colours green and black are used by the workshops for diagnostic
purposes.
WARNING (continued)
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If and when197
Safety First
Operating instructions
Tips and Maintenance
Te c h n i c a l D a t a
– Insert the adapter onto the wheel bolt and push it on as far as it
will go ⇒page 196, fig. 135 .
– Fit the box spanner as far as it will go over the adapter.
– Loosen or tighten the wheel bolt as appropriate.Code number
The code number of the anti-theft wheel bolt is stamped on the front of the
adaptor.
The code number should be noted and kept in a safe place, as it is only by
using the code number that a duplicat e adaptor can be obtained from an
Authorised Service Centre.Tyres with directional tread pattern
Tyres with directional tread pattern must be fitted so that they
rotate in the correct direction.A directional tread pattern can be identified by arrows on the sidewall that
point in the direction of rotation. Always note the direction of rotation indi-
cated when fitting the wheel. This is important so that these tyres can give
maximum grip and avoid excessive noise, tread wear and aquaplaning.
If, in an emergency, you have to fit th e spare wheel so it rotates in the wrong
direction, you must drive extremely care fully. The tyre will not give optimum
performance. This is particularly important when driving on wet roads.
To benefit from the advantages of tyres with this type of tread pattern, the
defective tyre should be replaced as soon as possible so that all tyres again
rotate in the correct direction.
FusesChanging a fuse
If a fuse has blown it must be replacedfuse cover
– Switch off the ignition and the component concerned.
– Identify the fuse for the failed component ⇒page 199.
– Take the plastic clip from inside the fuse cover, fit it onto the
blown fuse and pull the fuse out.
– Replace the blown fuse (which will have a melted metal strip) with a new fuse of the same ampere rating.The individual electrical circuits are pr otected by fuses. The fuses are located
behind a cover at the left-hand end of the dash panel. In versions with the
Fig. 136 Fuses in the
dash panel
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If and when
200
22 Main beam headlight, left 10
23 Number plate light/si de light indicator 5
24 Rear windscreen wiper 10
25 Injectors(fuel) 10
26 Brake light switch /ESP (Turn sensor) 10
27 Instrument panel/Diagnosis 5
28 Unit: glovebox light, boot light, interior light 10
29 Climatronic 5
30 Power supply central locking unit 5
31 Left front window control 25
32 Vacant
33 Self powered alarm horn 15
34 Engine control unit 15
35 Sunroof 20
36 Engine ventilator heating /blower 25
37 Headlight washer pump 20
38 Front and rear fog lights 15
39 Engine control unit (petrol) 15
40 Engine control unit diesel + SDI Fuel pump 30
41 Fuel gauge 15
42 Ignition transformer+ Engine control unit T70 15
43 Dipped headlight (right side) 15
44 Left rear window control 25
45 Front right window control 25
Number
Electrical equipment Amperes
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If and when201
Safety First
Operating instructions
Tips and Maintenance
Te c h n i c a l D a t a
Fuses below steering wheel in relay holderPTC fuses 46
Windscreen wiper unit 20
47 Heated rear window unit 20
48 Indicator unit 15
49 Cigarette lighter 15
50 Locking unit 15
51 Radio/CD/GPS/Telephone 20
52 Horn 20
53 Dipped headlight (left side) 15
54 Right rear window control 25a)The signal “S”is a system which includes the starter and steering lock and enables, after the ignition is switched off and with out removing the key from the steering and starter lock,
certain electrical components to be switched on, including for example, the radio, the courtesy light, etc. This function is de activated on removing the key from the steering and starter
lock.
Number Electrical equipment Amperes
1 PTCs (Supplementary electrical heating using air) 40
2 PTCs (Supplementary electrical heating using air) 40
3 PTCs (Supplementary electrical heating using air) 40
Number
Electrical equipment Amperes
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If and when215
Safety First
Operating instructions
Tips and Maintenance
Te c h n i c a l D a t a
Jump-starting: decriptionIn ⇒ fig. 156, the flat battery is A and the charged battery B.
Jump lead terminal connections
– Switch off the ignition on both vehicles ⇒.
1. Connect one end of the red jump lead to the positive ⇒fig. 156
terminal of the vehicle with the flat battery ⇒.
2. Connect the other end of the red jump lead to the positive terminal in the vehicle providing assistance.
3. Connect one end of the black jump lead to the negative terminal on the battery of the vehicle providing assistance. 4. Connect the other end of the black jump lead to a solid metal
component which is bolted on to the engine block, or onto the
engine block itself of the vehicle with the flat battery. Do not
connect it to a point near the battery ⇒.
5. Position the leads in such a way that they cannot come into contact with any moving parts in the engine compartment.
Starting
6. Start the engine of the vehicle with the boosting battery and let
it run at idling speed.
7. Start the engine of the car with the flat battery and wait one or two minutes until the engine is “running”.
Removing the jump leads
8. Before you remove the jump leads, switch off the headlights (if they are switched on).
9. Turn on the heater blower and rear window heater in the vehicle with the flat battery. This helps minimise voltage peaks which are
generated when the leads are disconnected.
10. When the engine is running, disconnect the leads in reverse order to the details given above.
Connect the battery clamps so they ha ve good metal-to-metal contact with
the battery terminals.
If the engine fails to start, switch off the starter after about 10 seconds and
try again after about half a minute.
Fig. 156 How to connect
the jump leads
A+
A+
A-
AX
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If and when217
Safety First
Operating instructions
Tips and Maintenance
Te c h n i c a l D a t a
Towing and tow-startingTo w - s t a r t i n g *
The use of jump leads is preferable to tow-starting.We recommend that you do not tow-start your vehicle. Jump-starting
is preferable ⇒page 214.
However, if your vehicle has to be tow-started:
–Engage the 2
nd or the 3
rd gear.
– Keep the c
lutch pressed down.
– Switch on the ignition.
– Once both vehicles are mo ving, release the clutch.
– As soon as the engine starts, press the clutch and move the gear- stick into neutral. This helps to prevent driving into the towing
vehicle.
WARNING
The risk of accidents is high when tow-starting. The vehicle being towed
can easily collide with the towing vehicle.
Caution
When tow-starting, fuel could enter the catalytic converter and damage it.
Towing eyesPlease observe the following points if you use a tow-rope:
Notes for the driver of the towing vehicle
– Drive slowly at first until the tow-rope is taut. Then accelerate gradually.
– Begin and change gears cautiously. If you are driving an auto- matic vehicle, accelerate gently.
– Remember that the brake servo and power steering are not working in the vehicle you are towing. Brake earlier than you
would normally, but with a more gentle pressure on the brake.
Notes for the driver of the towed vehicle
– Ensure that the tow-rope remains taut at all times when towing.
Fig. 157 Towing eye at
the front of the vehicle
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If and when
218
Fitting the front towing eye
– First remove the right hand cover from the lower part of the bumper.
–Remove screw ⇒page 217, fig. 157 .
– Take the towing ring and the wheel spanner out of the vehicle tool kit.
– Turn the ring to the left with the box spanner until it is correctly screwed in.
– To remove the ring, turn to the right with the box spanner. Tow-rope or tow-bar
It is easier and safer to tow a vehicle with a tow-bar. You should only use a
tow-rope if you do not have a tow-bar.
A tow-rope should be slightly elastic to reduce the loading on both vehicles.
It is advisable to use a tow-rope made of synthetic fibre or similarly elastic
material.
Attach the tow-rope or the tow-bar only to the towing eyes provided or a
towing bracket.
Driving style
Towing requires some experience, especially when using a tow-rope. Both
drivers should be familiar with the te chnique required for towing. Inexperi-
enced drivers should not attempt to tow-start or tow away another vehicle.
Do not pull too hard with the towing vehicle and take care to avoid jerking the
tow-rope. When towing on an unpaved ro ad, there is always a risk of over-
loading and damaging the anchorage points.
The ignition of the vehicle being towed must be switched on to prevent the
steering wheel from locking and also to allow the use of the turn signals,
horn, windscreen wipers and washers. As the brake servo does not work if the
engine is not running, you must apply
considerably more pressure to the brake pedal than you normally would.
As the power assisted steering does not work if the engine is not running, you
will need more strength to steer than you normally would.
Towing vehicles with an automatic gearbox
•
Put the selector lever into position “N”.
•
Do not drive faster than 50 km/h when towing a vehicle.
•
Do not tow further than 50 km.
•
If a breakdown vehicle is used, the vehicle must be towed with the front
wheels raised.Note
•
Observe legal requirements when towing or tow-starting.
•
Switch on the hazard warning lights of both vehicles. However, observe
any regulations to the contrary.
•
For technical reasons, vehicles with an automatic gearbox must not be
tow-started.
•
If damage to your vehicle means that there is no lubricant in the gearbox,
you must raise the drive wheels while the vehicle is being towed.
•
If the vehicle has to be towed more than 50 km, the front wheels must be
raised during towing, and towing should be carried out by a qualified person.
•
The steering wheel is locked when the vehicle has no electrical power. The
vehicle must then be towed with the front wheels raised. Towing should be
carried out by a qualified person.
Rear towline anchorageAt the rear, on the right below th e rear bumper is a towline point.
AA
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General notes on the technical data 219
Safety First
Operating instructions
Tips and Maintenance
Te c h n i c a l D a t a
Te c h n i c a l D a t aGeneral notes on the technical dataWhat you should be aware ofGeneral notes
All data in the official vehicle documents take precedence over this data.All data in these documents are valid for the basic model as offered in Spain.
The vehicle data card included in the inspection and maintenance schedule
in the vehicles registration documents show which engine is installed in the
vehicle. The figures may be different if addition
al equipment is fitted, for different
models, for special vehicles and for other countries.
Abbreviations used in this paragraph of the Technical Data Abbreviation MeaningkW Kilowatt, engine power measurement.
bhp Brake horse power, formerly used to denote engine power
at rpm Revolutions per minute - engine speed. Nm Newton metres, unit of engine torque.
l/100 km Fuel consumption in litres per 100 kilometres g/km Carbon dioxide emission s in grams per kilometre.
CO
2
Carbon dioxide
CN Cetane number, indication of the ignition quality of the diesel.
RON Research octane number, indication of the knock resistance of petrol.
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Index
248Fire extinguisher . . . . . . . . . . . . . . . . . . . . . . . . 109
First aid kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Floor mats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Front airbags . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Description . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Front ashtray . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Front cup holder* . . . . . . . . . . . . . . . . . . . . . . . 106
Front interior light . . . . . . . . . . . . . . . . . . . . . . . . 92
Front passenger airbag deactivation . . . . . . . . . 41
Front reading light . . . . . . . . . . . . . . . . . . . . . . . . 93
Front seat adjustment Lumbar support . . . . . . . . . . . . . . . . . . . . . . 102
Fuel Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Petrol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Fuel level Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Fuel reserve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Fuel Tank Opening the fuel tank flap . . . . . . . . . . . . . 166
Fuel tank See Fuel reserve . . . . . . . . . . . . . . . . . . . . . . 64
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197GG 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Gear shift pattern . . . . . . . . . . . . . . . . . . . . . . . 128 General overview of the engine compartment 224
Glove compartment . . . . . . . . . . . . . . . . . . . . . . 105
Glow plug system . . . . . . . . . . . . . . . . . . . . . . . 127
Warning lamp . . . . . . . . . . . . . . . . . . . . . . . . 63
HHandbrake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133Warning lamp . . . . . . . . . . . . . . . . . . . . 65, 133
Hazard warning lights . . . . . . . . . . . . . . . . . . . . . 90
head restraints Adjusting . . . . . . . . . . . . . . . . . . . . . . . 100, 101
adjustment of the head restraint angle . . . 101
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Headlight flasher . . . . . . . . . . . . . . . . . . . . . . . . 91
Headlight range control . . . . . . . . . . . . . . . . . . . 89
Headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Driving abroad . . . . . . . . . . . . . . . . . . . . . . . 145
Fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Washer system . . . . . . . . . . . . . . . . . . . . . . . 96
Heated front seats . . . . . . . . . . . . . . . . . . . . . . . 103
Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Heating system . . . . . . . . . . . . . . . . . . . . . . . . . 113
High pressure cleaners . . . . . . . . . . . . . . . . . . . 155
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51IIdentification number . . . . . . . . . . . . . . . . . . . . 220
Ignition key . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Ignition lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Indicator lights
indication lamp . . . . . . . . . . . . . . . . . . . . . . . 63
Instrument and switch lighting . . . . . . . . . . . . . 89
Instrument lighting . . . . . . . . . . . . . . . . . . . . . . . 51
Instrument panel . . . . . . . . . . . . . . . . . . . . . . . . . 51
Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Intermittent wipe, windscreen . . . . . . . . . . . . . . 94
ISOFIX system . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
JJump leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
Jump-starting . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
Jump-starting: description . . . . . . . . . . . . . . . . 215KKey tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75LLamp changes general notes . . . . . . . . . . . . . . . . . . . . . . . 204
Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Load compartment See Luggage compartment . . . . . . . . . . . . . 15
Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Luggage compartment . . . . . . . . . . . . . . . . 15, 109 See also Luggage compartment . . . . . . . . . 15
Luggage compartment cover . . . . . . . . . . . . . . 110
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