brake Seat Leon 5D 2016 Service Manual

Operation
WARNING
The downhill speed control cannot defy the
la w
s of physics. Therefore, speed cannot be
maintained constant in all situations. Always
be prepared to use the brakes! Inertia mode
The inertia mode enables the kinetic energy
of the
v

ehicle to be harnessed enabling cer-
tain stretches to be driven without using the
accelerator. This enables fuel to be saved.
Use the inertia mode to “let the vehicle roll”
before, for example, arriving in a town.
Switching on inertia mode
Important: selector lever must be in position
D, gradients below 12 %.
– Select, in SEAT Drive Profile*, Eco mode
›› ›

page 219.
– Take your foot off the accelerator.
The driver mes
sage Inertia will be dis-
played. At speeds higher than 20 km/h (12
mph), the gearbox will automatically disen-
gage and the vehicle will roll freely, without
the effect of the engine brake. While the vehi-
cle rolls, the engine runs at idling speed.
Stopping inertia mode
– Press the brake or the accelerator pedal. To make use of the braking force and switch
off the engine ag

ain, simply press the brake
pedal briefly.
Applying both the inertia mode (= prolonged
section with less energy) and the switching
off using inertia (= shorter section without
the need for fuel) facilitates improved fuel
consumption and emission balance. WARNING
● If the iner ti

a mode has been switched on,
take into account, when approaching an ob-
stacle and releasing the accelerator pedal,
that the vehicle will not decelerate in the usu-
al manner: risk of accident!
● When using inertia mode while travelling
down hil
ls, the vehicle can increase speed:
risk of accident!
● If other users drive your vehicle, warn them
about inerti
a mode. Note
● Inerti a mode i

s only available in eco (SEAT
Drive Profile*) driving mode.
● The driver message Inertia is on
ly dis-
played with the current consumption. In iner-
tia mode the gear will no longer be displayed
(for example “E” will appear instead of “E7”).
● On downhill sections with gradients above
15 %, the inertia mode w
ill automatically be
switched off temporarily. Backup programme
A backup programme is in place if a fault
shoul
d oc

cur in the control system.
If all the positions of the selector lever are
shown over a light background on the instru-
ment panel display, there is a system fault
and the automatic gearbox will operate in
with the backup programme. When the back-
up programme is activated, it is possible to
drive the vehicle, however, at low speeds and
within a selected range of gears. In some ca-
ses driving in reverse gear may not be possi-
ble. CAUTION
If the gearbox operates with the backup pro-
gramme, t ak

e the vehicle to a specialised
workshop and have the fault repaired without
delay. Clutch

Clutch overheating! Please
stop!
The c lut

ch has overheated and could be dam-
aged. Stop the vehicle and wait for the gear-
box to cool with the engine at idling speed
and the selector lever in position P. When the
warning lamp and the driver message switch
off, have the fault corrected by a specialised
workshop without delay. If the warning lamp
186

Driving
and the driver message do not switch off, do
not c
ontinue driv
ing. Seek specialist assis-
tance.
Gearbox malfunctions 

Gearbox: Fault! Stop the ve-
hicle and place the lever in the
position P.
Ther e i

s a fault in the gearbox. Stop the vehi-
cle in a safe place and do not continue driv-
ing. Seek specialist assistance.
 Gearbox: System fault! You
may continue driving.
Have the fault corrected by a specialised
workshop without delay.  Gearbox: System fault! You
can continue driving with re-
strictions. Reverse gear disa‐
bled
Take the vehicle to a specialised workshop
and have the fault repaired without delay.  Gearbox: System fault! You
can continue driving in D until
switching off the engine
Stop the vehicle in a safe place well away
from moving traffic. Seek specialist assis-
tance. 
Gearbox: too hot. Adapt your
driving accordingly
Continue driv

ing at moderate speeds. When
the warning lamp switches off, you can con-
tinue driving in a normal manner.
 Gearbox: press the brake and
engage a gear again.
If the fault was caused by a gearbox with a
high temperature, this driver message will be
displayed when the gearbox has cooled
again.
Run-in and economical driving Runnin
g-in the engine A new vehicle should be run in over a dis-
t
anc
e of

1500 km (1000 miles). For the first
1,000 km the engine speed should not ex-
ceed 2/3 of the maximum permissible engine
speed. In doing so, do not accelerate at full
throttle and do not drive with a trailer! From
1000 to 1500 km (600 to 1000 miles) you
can gradually increase the engine rpm and
road speed.
During its first few hours of running, the in-
ternal friction in the engine is greater than
later on when all the moving parts have bed-
ded down. How the vehicle is driven for the first 1,500
km influences

the future engine perform-
ance. Subsequently, also drive at a moderate
rate, especially when the engine is still cold:
this will lead to less engine wear and tear
and will prolong its useful life.
You should also avoid driving with the engine
speed too low. Change down to a lower gear
when the engine no longer runs “smoothly”.
If the engine revs too much, cut fuel injection
to protect the engine.
Environmental compatibility Environmental protection is a top priority in
the de
s
ign, c

hoice of materials and manufac-
ture of your new SEAT.
Constructive measures to encourage recy-
cling
● Joints and connections designed for easy
dismantlin
g
● Modular construction to facilitate disman-
tling
● Incr

eased use of single-grade materials.
● Plastic parts and elastomers are marked in
accor
dance with ISO 1043, ISO 11469 and
ISO 1629.
Choice of materials
● Use of recycled materials. »
187
Technical data
Advice
Operation
Emergencies
Safety

Operation
● Use of
c
ompatible plastics in the same part
if its components are not easily separated.
● Use of recycled materials and/or materials
originating fr
om renewable sources.
● Reduction of volatile components, includ-
ing odour, in p
lastic materials.
● Use of CFC-free coolants.
Ban on heavy
metals, with the exceptions
dictated by law (Annex II of ELV Directive
2000/53/EC): cadmium, lead, mercury, hexa-
valent chromium.
Manufacturing methods
● Reduction of the quantity of thinner in the
protectiv
e wax for cavities.
● Use of plastic film as protection during ve-
hicle tr
ansport.
● Use of solvent-free adhesives.
● Use of CFC-free coolants in cooling sys-
tems.
● Recy

cling and energy recovery from resi-
dues (RDF).
● Impr

ovement in the quality of waste water.
● Use of systems for the recovery of residual
heat (therm
al recovery, enthalpy wheels,
etc.).
● The use of water-soluble paints. Economical and environmentally-
friendly drivin

g Fuel consumption, environmental pollution
and we
ar t

o the engine, brakes and tyres de-
pends largely on driving style. Fuel consump-
tion can be reduced by 10-15% with an eco-
nomical driving style and proper anticipation
of traffic conditions. The following section
gives you some tips on lessening the impact
on the environment and reducing your oper-
ating costs at the same time.
Active cylinder management (ACT ®
)*

››› table on page 2
Depending on vehicle equipment, the active
cylinder management (ACT ®
) may automati-
cally deactivate some of the engine cylinders
if the driving situation does not require too
much power. When it is switched off, no fuel
is injected into these cylinders, hence total
fuel consumption may be reduced. The num-
ber of active cylinders can be seen on the in-
strument panel display ›››
 page 31.
Foresight when driving
Acceleration causes the vehicle to consume
more fuel. If you think ahead when driving,
you will need to brake less and thus acceler-
ate less. Wherever possible, let the car roll
slowly to a stop, with a gear engaged (for in-
stance when you can see that the next traffic lights are red). This takes advantage of the
engine br
ak

ing effect, reducing wear on the
brakes and tyres. Emissions and fuel con-
sumption will drop to zero due to the overrun
fuel cut-off.
Changing gear to save energy
An effective way of saving is to change in ad-
vance to a higher gear. Running the engine at
high rpm in the lower gears uses an unneces-
sary amount of fuel.
Manual gearbox : shift up from first to second
gear as soon as possible. In any case, we rec-
ommend that you change to a higher gear
upon reaching 2,000 rpm. Choosing the right
gear enables fuel savings. Select the highest
possible gear appropriate for the driving sit-
uation (the engine should continue function-
ing with cyclical regularity).
Automatic gearbox : accelerate gradually and
without reaching the “kick-down” position.
Avoid driving at high speed
Avoid travelling at top speed, whenever pos-
sible. Fuel consumption, emission of harmful
gases and noise pollution multiply dispropor-
tionately as speed is increased. Driving at
moderate speeds will help to save fuel.
Reduce idling time
In vehicles with the Start-Stop system idling
is automatically reduced. In vehicles without
188

Driver assistance systems
Driving tips Driv in
g thr
ough flooded roadsTo prevent damage to the vehicle when driv-
ing thr
ough w

ater, for example, along a floo-
ded road, please observe the following:
● The water should never come above the
lower edg
e of the bodywork.
● Drive at pedestrian speed. WARNING
After driving through water, mud, sludge,
etc ., the br

aking effect can be delayed slight-
ly due to moisture build-up on the discs and
brake pads. Applying the brakes carefully
several times will remove the moisture and
restore the full braking effect. CAUTION
● Drivin g thr

ough flooded areas may severely
damage vehicle components such as the en-
gine, transmission, running gear or electrical
system.
● Whenever driving through water, the Start-
Stop sys
tem* must be switched off
››› page 191. Note
● Check the depth of

the water before enter-
ing the flooded zone. ●
Do not s t

op in the water, drive in reverse, or
stop the engine in any situation.
● Note that vehicles travelling in the opposite
direction ma
y splash water that could exceed
the maximum permitted water height for your
vehicle.
● Avoid driving through salt water (corro-
sion). Driver assistance systems
St ar
t

-Stop system*
Description and operation 

›› ›

table on page 2
The Start-Stop system helps save fuel and re-
duce CO 2 emissions.
In Start-Stop mode, the engine will automati-
cally switch off when the vehicle stops, when
stopping at traffic lights for example. The ig-
nition remains switched on during the stop-
ping phase. The engine automatically
switches back on when required.
As soon as the ignition is switched on, the
Start-Stop function is automatically activa-
ted.
Basic requirements for the Start-Stop mode
● The driver door must be closed.
● The driver must have their seat belt fas-
tened.
● The bonnet mu

st be closed.
● The vehicle must have travelled at more
than 4 km/h (2 mph) sinc
e the last stop.
● The vehicle cannot be towing a trailer. »
191
Technical data
Advice
Operation
Emergencies
Safety

Operation
WARNING
● Never sw it
ch the engine off until the vehi-
cle is stationary. The brake servo and power
steering functions will not be completely cov-
ered under warranty. More force may also be
needed to turn the steering wheel or to brake.
As you cannot steer and brake in the normal
manner, there is a greater risk of accidents
and serious injury.
● Never remove the key from the ignition if
the vehic
le is in motion. Otherwise, the steer-
ing could lock making it impossible to steer
the vehicle.
● To avoid injury, make sure that the Start-
Stop sys
tem is switched off when working in
the engine compartment ››› page 193. CAUTION
The Start-Stop system must always be
swit c

hed off when driving through flooded
areas ››› page 193. Stopping/Starting the engine
Vehicles with a manual gearbox
– When the vehicle is stopped, put it into
neutr al
and r

elease the clutch pedal. The
engine will switch off. The warning lamp 
will appear on the instrument panel dis-
play. –
When the clutc
h pedal is pressed the en-
gine will start up again. The warning lamp
will switch off.
Vehicles with an automatic gearbox
– Use the foot brake to bring the vehicle to a
stop and k

eep the brake pedal pressed
down with your foot. The engine will switch
off. The warning lamp  will appear in the
display.
– When you take your foot off the brake pedal
the engine wi

ll start up again. The warning
lamp will switch off.
Additional information related to the auto-
matic gearbox
The engine stops when the selector lever is in
the positions P, D, N and S, in addition to
when in manual mode. With the selector lev-
er in position P, the engine will also remain
switched off when you take your foot off the
brake pedal. In order to start the engine up
again the accelerator must be pressed, or an-
other gear engaged or the brake released.
If the selector lever is placed in position R
during the stopping phase, the engine will
start up again.
Change from position D to P to prevent the
engine from accidentally starting when
changing and passing by position R. Note
● You c an c

ontrol whether the engine should
switch off or not by reducing or increasing the
brake force applied. While the vehicle re-
mains stopped, the engine will not stop if the
brake pedal is slightly pressed, in traffic jams
with frequent stopping and starting for exam-
ple. As soon as strong pressure is applied to
the brake pedal, the engine will stop.
● In vehicles with manual gearbox, during
the stop
ping phases the brake pedal must re-
main depressed to prevent the vehicle from
moving.
● If the engine “stalls” in vehicles with man-
ual g
earbox, it can be directly started up
again by immediately pressing the clutch
pedal. General notes
The system can interrupt the Start-Stop mode
fr
equently
f

or different reasons.
The engine does not switch off
Before the stopping phase, the system veri-
fies whether certain conditions are met. The
engine does not switch off, in the following
situations for example:
● The engine has not yet reached the mini-
mum required t
emperature for the Start-Stop
mode.
192

Driver assistance systems
● The int erior t
emper
ature selected for the air
conditioner has not yet been reached.
● The interior temperature is very high/low.
● Defrost function button activated
›››
 page 45.
● The parking aid* is switched on.
● The battery is very low.
● The steering wheel is overly turned or is be-
ing turned.
● If

there is a danger of misting.
● After engaging reverse gear.
● In case of a very steep gradient.
● In the CUPRA version with automatic gear-
box, when it i
s in Tiptronic mode or in its
sports driving position ( S).
The indication  is shown on the instrument
panel display, and in addition, the driver in-
formation system* shows, .
The engine starts by itself
During a stopping phase the normal Start-
Stop mode can be interrupted in the follow-
ing situations: The engine restarts by itself
without involvement from the driver.
● The interior temperature differs from the
value select
ed on the air conditioner.
● Defrost function button activated
›››
 page 45. ●
The brake h
as been pressed several times
consecutively.
● The battery is too low.
● High power consumption. Note
In vehicles with an automatic gearbox, if the
select or l

ever is placed in position D, N or S
after engaging reverse gear, the vehicle must
be driven at a speed faster than 10 km/h (6
mph) for the system to return to conditions in
which the engine can be stopped. Manually switching on/off the Start-
St
op sy
s

tem Fig. 194
Centre console: Start-Stop system
b utt
on If you do not wish to use the system, you can
sw
it
c

h it off manually. –
To manual
ly switch on/off the Start-Stop
system, press the button  . The button
symbo l
r
emains lit up yellow when the sys-
tem is switched off. Note
The system is automatically switched on each
time the engine i s

deliberately stopped dur-
ing a stopping phase. The engine will start
automatically. Driver messages on the instrument
p
anel
di

splay Start-Stop system deactivated.
Start the engine manually
This driv

er message is displayed when cer-
tain conditions are not met during the stop-
ping phase and the Start-Stop system cannot
restart the engine. The engine must be star-
ted manually.
Start-Stop system: Fault! Func-
tion not available There is a fault in the Start-Stop system. Take
the vehicle to a workshop to have the fault
repaired.
193
Technical data
Advice
Operation
Emergencies
Safety

Operation
Auto Hold Function* D e
s
cription and operation Fig. 195
In the lower part of the centre con-
so l
e: Aut

o Hold function button. The control light of the 
› ›
›
Fig. 195 button
remains on when the Auto Hold function is
connected.
Once connected, the Auto Hold function as-
sists the driver in keeping the vehicle station-
ary at repeated intervals or for a certain peri-
od of time with the engine running, for exam-
ple, when going up a slope, when stopped at
traffic lights or in heavy traffic with intermit-
tent stops.
When connected, the Auto Hold function au-
tomatically prevents the vehicle from rolling
when stationary without pressing the brake
pedal. After detecting that the vehicle is stationary
and the brake ped

al has been released, the
Auto Hold function holds the vehicle. The
driver can lift their foot off the brake pedal.
When the driver touches the accelerator ped-
al or accelerates slightly to continue driving,
the Auto Hold function releases the brake.
The vehicle moves according to the slope of
the road.
If the vehicle is stationary and one of the con-
ditions required by the Auto Hold function is
impaired, it disconnects itself and the but-
ton's control light goes out ››› Fig. 195. The
electronic parking brake connects automati-
cally, if necessary, to park the vehicle safe-
ly ››› .
C ondition
s

for keeping the vehicle stationary
with the Auto Hold function
● The driver door must be closed.
● The driver's seat belt must be fastened.
● The engine is running.
Switc
hing the Auto Hold function on and off
Press the button  ››› . The control lamp on
the b utt
on g

oes out when the Auto Hold func-
tion is switched off. Automatically engaging and disengaging the
Auto Hol

d function
If the Auto Hold function was switched on
with the  button before disengaging the ig-
nition, the function will remain on after the
ignition is re-engaged.
If the Auto Hold function was not switched
on, it will automatically remain off next time
the ignition is engaged.
The Auto Hold function is automatically
switched on if the following conditions are
met:
All conditions must be met at the same time
››› :
Manual gearboxAutomatic gearbox
1.The vehicle is kept stationary with the brake ped-
al on a flat surface or on a slope.
2.The engine rotates “correctly”.
Upon pressing the
clutch and accelerating
at the same time, the
brake releases gradu-
ally.Upon accelerating, the
brake releases gradu-
ally. 194

Driver assistance systems
The Auto Hold function is automatically
t urned off
if
the following conditions are
met:
Manual gearboxAutomatic gearbox
1.
If any of the conditions mentioned on
››› page 194, Conditions for keeping the vehicle
stationary with the Auto Hold function are no lon- ger met.
2.If the engine is running irregularly or an anomalyis detected.
3.If the engine is turnedoff or stalls.If the engine is switch- ed off.
4.The clutch and the ac-
celerator are pressed at the same time.If the accelerator is pressed.
5.
If any of the tyres hasonly minimal contact
with the ground, e.g. in the case of axle articu- lation. WARNING
The smart technology incorporated into the
Auto Ho l

d function cannot defy the laws of
physics; it only works within the limits of the
system. The greater convenience provided by
the Auto Hold function should never tempt
you to take any risk that may compromise
safety.
● Never leave the vehicle running and with
the Auto Hol
d function switched on. ●
The Auto Ho l

d function cannot always keep
the vehicle stationary uphill or downhill or
stop it sufficiently, for example, on slippery
or frozen surfaces. Note
Before entering a car wash, always switch off
the Aut o Hol

d function, because if the elec-
tronic parking brake is automatically connec-
ted, it may cause damage. Cruise control system (CCS)*
Oper ation Fig. 196
Instrument panel display: CCS status
indic ation s Read the additional information carefully
› ›
›

 page 39
The cruise control system (CCS) is able to
maintain the set speed from 20 km/h (15
mph).
The CSS only reduces vehicle speed by ceas-
ing to accelerate, not by actively braking the
vehicle ››› .
C ontr
o

l lamp
When the warning lamp  is lit, cruise con-
trol is active.
Several warning and control lamps light up
for a few seconds when the ignition is switch-
ed on, signalling that the function is being
verified. They will switch off after a few sec-
onds.
Displayed on the CCS screen
Status Fig. 196:
CCS temporarily switched off. The set
speed is displayed in small figures.
System error. Contact a specialised work-
shop.
CCS switched on. The speed memory is
empty.
The CCS is switched on. The set speed is
displayed in large figures. »
A B
C
D
195
Technical data
Advice
Operation
Emergencies
Safety

Operation
WARNING
Use of the cruise control could cause acci-
dents and sev
ere injuries if it is not possible
to drive at a constant speed maintaining the
safety distance.
● Do not use the cruise control in heavy traf-
fic, if the dis
tance from the vehicle in front is
insufficient, on steep roads, with several
bends or in slippery circumstances (snow,
ice, rain or loose gravel), or on flooded roads.
● Never use the CCS when driving off-road or
on unpav
ed roads.
● Always adapt your speed and the distance
to the v
ehicles ahead in line with visibility,
weather conditions, the condition of the road
and the traffic situation.
● To avoid unexpected operation of the cruise
contro
l system, turn it off every time you fin-
ish using it.
● It is dangerous to use a set speed which is
too high for the pr
evailing road, traffic or
weather conditions.
● When travelling down hills, the CCS cannot
maintain a c
onstant speed. The vehicle tends
to accelerate under its own weight. Select a
lower gear or use the foot brake to slow the
vehicle. WARNING
Observe the safety warnings ›››
in Warning
and contr o
l lamps on page 109. Operating the cruise control system*
Read the additional information carefully
›› ›

 page 39
The value indicated in the table in brackets
(in mph, miles per hour) only refers to instru-
ment panels with indications in miles.
Changing gear in CCS mode
The CCS decelerates as soon as the clutch
pedal is pressed, intervening again automati-
cally after a gear is engaged.
Travelling down hills with the CCS
When travelling down hills the CCS cannot
maintain a constant speed. Slow the vehicle
down using the brake pedal and reduce
gears if required.
Automatic off
The cruise control system (CCS) is switched
off automatically or temporarily:
● If the system detects a fault that could af-
fect the w

orking order of the CCS.
● If you press and maintain the accelerator
pedal f
or a certain time, driving faster than
the stored speed.
● If the dynamic driving control systems in-
terv
ene (e.g. ASR or ESC).
● If the airbag is triggered. Adaptive Cruise Control ACC*
Introduction Fig. 197
Detection area. 

›› ›

table on page 2
The adaptive cruise control (ACC) is an exten-
sion of the normal cruise control system
(CCS) ››› .
The A C
C

function allows the driver to estab-
lish a cruise speed of between 30 and 210
km/h (18 and 150 mph), as well as the tem-
porary distance required with regard to the
vehicle in front. The ACC function will adapt
the vehicle's cruise speed at all times, main-
taining a safe distance with the vehicle in
front.
The ACC function is based on a radar sensor
that can measure the distance to the vehicles
in front.
196

Driver assistance systems
If the vehicle is equipped with automatic
g e
arbo
x, the ACC can brake the vehicle until
it stops completely if a vehicle in front of it
stops.
Driver intervention prompt
During driving, the ACC is subject to certain
limitations inherent in the system. In other
words, in certain circumstances the driver will
have to adjust speed him or herself, as well
as the distance from other vehicles.
In this case, the instrument panel screen will
warn you to intervene by applying the brake
and a warning tone will be heard
››› page 198. WARNING
The intelligent technology in the ACC cannot
ov er

come the system's inherent limitations
or change the laws of physics. If used negli-
gently or involuntarily, it may cause serious
accidents and injuries. The system is not a re-
placement for driver awareness.
● Adapt your speed and safe distance to the
vehicl
e in front of you at all times to suit visi-
bility, weather, road and traffic conditions.
● Do not use the ACC when visibility is bad,
on steep r
oads, with several bends or in slip-
pery circumstances such as snow, ice, rain or
loose gravel, or on flooded roads.
● Never use the ACC when driving off-road or
on unpav
ed roads. The ACC has been de-
signed for use on paved roads only. ●
The AC C

does not react on approaching a
fixed obstacle, such as the tail of a traffic
jam, a damaged vehicle or a vehicle stopped
at the traffic lights.
● The ACC only reacts to people if a pedes-
trian monitorin
g system is available. In addi-
tion, the system does not react to animals or
vehicles crossing your path or approaching
head-on down the same lane.
● If the ACC does not reduce speed sufficient-
ly, brak
e the vehicle immediately by applying
the pedal.
● If you are driving using the spare wheel,
the ACC
system could automatically switch
off during the journey. Switch off the system
when starting off.
● If the vehicle continues to move involuntar-
ily af
ter a driver intervention prompt, brake
the vehicle by applying the pedal.
● If the dash panel displays a driv
er interven-
tion prompt, adjust the distance yourself.
● The driver should be ready to accelerate or
brake b
y him/herself at all times. CAUTION
If you have the sensation that the radar sen-
sor is d

amaged, disconnect the ACC. This will
avoid possible damage. If this occurs have it
adjusted.
● Repairs to the radar sensor require special-
ist
knowledge and special tools. SEAT recom-
mends visiting a SEAT dealership for this pur-
pose. Note
● If the A C

C system does not work as descri-
bed in this chapter, do not use it until it has
been checked by a specialised workshop.
SEAT recommends visiting a SEAT dealership
for this purpose.
● Maximum speed with the ACC activated is
limited to 210 km/h (150 mph).
● When the A

CC is switched on, strange
noises
may be heard during automatic brak-
ing cause by the braking system. 197
Technical data
Advice
Operation
Emergencies
Safety