engine Seat Mii 2012 Manual PDF
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Page 194 of 308

192In the engine compartment
WARNING
Hot vapours and coolant can cause serious burns.
● Never open the coolant expansion tank if steam or coolant is coming
from the engine compartment. Wait until you cannot see or hear any
steam or coolant escaping.
● Always wait until the engine has completely cooled before very care-
fully opening the expansion tank cap. Contact with hot elements of the
engine can cause skin burns.
● Once the engine has cooled, follow the instructions below before
opening the bonnet:
–Engage the handbrake and place the gear selector lever in P or the
gear stick in neutral.
– Remove the key from the ignition.
– Keep children away from the engine compartment and never leave
them unsupervised.
● When the engine is warm or hot, the cooling system is pressurised.
Do not unscrew the cap on the coolant expansion tank when the engine
is hot. Otherwise, coolant may spray out under pressure causing burns
and serious injury.
–Carefully and slowly unscrew the cap anticlockwise, gently press-
ing down on it.
– Always protect your face, hands and arms from hot coolant and
steam using a large, thick cloth.
● When refilling liquids, avoid spilling them on parts of the engine and
the exhaust system. Spilled liquids could cause a fire. Under specific cir-
cumstances, the ethylene glycol can catch fire.CAUTION
● Top up with distilled water only. Any other type of water may lead to con-
siderable rusting in the engine due to its chemical components. This could
consequently damage the engine. If you have not used distilled water but
another type of water to top up the coolant, a Specialised workshop must
immediately replace all of the fluid in the engine cooling system.
● Only top up coolant to the top level of the marked area ⇒ Fig. 113. Oth-
erwise the excess coolant will be forced out of the cooling system when the
engine is hot, causing damage.
● If a lot of liquid coolant has been lost, wait for the engine to cool down
completely before adding coolant. Extensive coolant loss is an indication of
leaks in the engine cooling system. Have the engine cooling system inspec-
ted immediately by a Specialised workshop. Otherwise engine damage may
occur.
● When refilling or changing service liquids, ensure that you put the liq-
uids into the right tank. Making a mistake when refilling could cause seri-
ous malfunctions and damage the engine!
Page 195 of 308

193
In the engine compartment
Vehicle battery
Introduction
The battery is a component of the vehicle's electrical system.
Never work on the electrical system without fully understanding the opera-
tions required, the applicable safety standards and without the correct tools
⇒
! In such a case, have any work carried out by a Specialised workshop.
SEAT recommends visiting a Technical Service. Negligent work can cause
serious injury.
Location of the vehicle battery
The battery is located in the engine compartment.
Explanation of the warning indications on the vehicle's battery
SymbolMeaning
Wear eye protection!
Battery acid is very corrosive and caustic. Always wear
protective gloves and eye protection!
Fires, sparks, open flames and smoking are prohibited.
A highly explosive mixture of gases is released when
the battery is under charge.
Keep children away from acid and batteries!
Additional information and warnings:
● ⇒ Booklet Maintenance Programme
● Working in the engine compartment ⇒ page 180
● Accessories, parts replacement, repairs and modifications ⇒ page 222
WARNING
Working on the vehicle battery and the electrical system can cause corro-
sion, fire and electric shocks. Always read and take into account the fol-
lowing warnings and safety standards before carrying out any work:
● Before working on the battery, switch off the engine, the ignition and
all electrical devices then disconnect the negative connection on the bat-
tery.
● Keep children away from acid and the battery itself!
● Wear eye protection.
● Battery acid is very corrosive and caustic. It can burn skin and cause
blindness. When handling the battery, protect yourself from splashes of
acids, above all your hands, arms and face.
● Do not smoke and never work close to places exposed to flames or
sparks.
● Avoid sparks and electrostatic discharges when working with cables
and electrical devices.
● Never short the battery terminals.
● Never use a damaged battery. It can explode. Replace a damaged bat-
tery immediately.
● Replaced damaged or frozen batteries as soon as possible. A flat bat-
tery can also freeze at temperatures close to 0 °C (+32 °F).
CAUTION
● Never disconnect the battery if the ignition is switched on or if the en-
gine is running. This could damage the electrical system or electronic com-
ponents.
● Do not expose the battery to direct sunlight over a long period of time,
as the intense ultraviolet radiation can damage the battery housing.
● If the vehicle is left standing for long periods, protect the battery from
extreme cold temperature so that it does not “freeze up” and become dam-
aged.
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Page 196 of 308

194In the engine compartment
Warning lamp
lights
upPossible causeSolution
Faulty generator.
Contact a Specialised workshop.
Have the electrical system
checked.
Disconnect any unnecessary
electrical consumers. The gener-
ator does not charge the battery
while the vehicle is in motion.
Several warning and control lamps light up for a few seconds when the igni-
tion is switched on while a test of the function is being carried out. They will
switch off after a few seconds.
WARNING
If the warning lamps are ignored, the vehicle may stall in traffic, or may
cause accidents and severe injuries.
● Never ignore the warning lamps.
● Stop the vehicle safely as soon as possible.
CAUTION
Failure to heed the warning lamps when they appear may result in faults in
the vehicle. Checking the electrolyte level of the vehicle battery
Fig. 115 In the engine
compartment: Remove
the cover from the vehi-
cle's battery
The battery's electrolyte level should be checked regularly in high-mileage
vehicles, in hot countries and in older batteries. Other batteries do not re-
quire maintenance.
Vehicles fitted with the Start-Stop system are equipped with special batter-
ies. For technical reasons, the electrolyte level cannot be checked in these
batteries.
Preparations
● Prepare the vehicle for work in the engine compartment
⇒ page 180
● Open the bonnet
⇒ page 180.
● Press on the tabs
⇒ Fig. 115 (arrows) in the direction of the arrows and
lift the battery cover up.
Checking the battery electrolyte level
● Make sure there is sufficient lighting to clearly recognise the colours.
Never use open flames or sparklers as a light source.
● Depending on the level of acid, the Magic eye on the top of the battery
will change colour.
Page 197 of 308

195
In the engine compartment
Colour indicatorNecessary operations
light yellow or col-
ourlessThe electrolyte level of the vehicle's battery is too low.
Have the battery checked and, where applicable, re-
placed by a Specialised workshop.
blackThe electrolyte level of the vehicle's battery is correct.
WARNING
Working with the vehicle battery involves a risk of corrosion, explosions
and electric shock.
● Always wear protective gloves and eye protection.
● Battery acid is very corrosive and caustic. It can burn skin and cause
blindness. When handling the battery, protect yourself from splashes of
acids, above all your hands, arms and face.
● Never tilt the vehicle battery. Battery acid could spill out of the open-
ings to release gases and cause corrosion damage.
● Never open the vehicle battery.
● If battery acid splashes on you, immediately rinse your eyes and skin
abundantly with water for several minutes. Then seek medical care imme-
diately.
● If acid is swallowed by mistake, consult a doctor immediately.
Charging, replacing and connecting or disconnecting the
battery
Charging the battery
The vehicle battery should be charged by a specialised workshop only, as
batteries using special technology have been installed and they must be
charged in a controlled environment ⇒
. SEAT recommends visiting a
Technical Service. Replacing a vehicle battery
The battery has been developed to suit the conditions of its location and
has special safety features. If the battery must be replaced, consult a Tech-
nical Service for information on electromagnetic compatibility, the size and
maintenance, performance and safety requirements of the new battery in
your vehicle before you purchase one. SEAT recommends you have the bat-
tery replaced by a Technical Service.
Use only maintenance-free genuine batteries conforming to TL 825 06 and
VW 7 50 73 Standards. These standards must be dated April 2008 or later.
Vehicles fitted with the Start-Stop system are equipped with a special bat-
tery. Therefore, this battery must only be replaced by another of the same
specifications.
Disconnecting the vehicle's battery
If you must disconnect the battery from the electrical system, please note
the following:
●
Switch off the ignition and all electrical equipment.
● The vehicle must be unlocked before disconnecting the battery, other-
wise the alarm will be triggered.
● First disconnect the negative cable and then the positive ⇒
.
Connecting the vehicle's battery
● Before reconnecting the battery, switch off the engine, the ignition and
electric devices.
● First reconnect the positive cable and then the negative ⇒
.
Different control lamps may light up after connecting the battery and switch-
ing the ignition on. They will be turned off after a short trip at a speed of
between 15 - 20 km/h (10 - 12 mph). If the warning indicators remain lit,
please visit a specialised workshop to have the vehicle checked.
If the battery has been disconnected for a long time, it is possible that the
next service date is not displayed or calculated correctly ⇒ page 17. Respect
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Page 198 of 308

196In the engine compartment
the maximum service intervals permitted ⇒ Booklet Maintenance
Programme.
Automatic consumer disconnection
The intelligent vehicle electrical system automatically implements a range
of measures to prevent the battery from discharging when high demands
are made on it:
● the idling speed is increased so that the alternator provides more elec-
tricity.
● where necessary, the power of the most powerful consumers is reduced
or even completely disconnected.
● On starting the engine, the power supply from the 12-volt socket and
the cigarette lighter may be interrupted for a short time.
The on-board management program cannot always prevent the battery from
running flat. For example, if the ignition is left on for a long period with the
engine off or if the side lights or parking lights are left on while the vehicle
is stationary.
Why the battery runs flat:
● When stationary for a long time without starting the engine, particularly
if the ignition is switched on.
● Use of electrical consumers with the engine switched off.
WARNING
Incorrectly securing the battery or using the wrong battery can cause
short-circuits, fire and serious injuries.
● Always use only maintenance free batteries, protected to prevent a
leak, and whose properties, specifications and size correspond to the
standard battery.
WARNING
A highly explosive mixture of gases is released when the battery is under
charge.
● The batteries should be charged in a well-ventilated room only.
● Never charge a frozen or recently thawed battery. A flat battery can al-
so freeze at temperatures close to 0 °C (+32 °F).
● Always replace a battery which has frozen.
● Battery cables not correctly connected may cause a short circuit. Re-
connect first the positive cable and then the negative cable.
CAUTION
● Never disconnect the battery if the ignition is switched on or if the en-
gine is running. This could damage the electrical system or electronic com-
ponents.
● Never plug accessories supply current, such as solar panels or a battery
charger, to the 12-volt socket or the cigarette lighter. This could damage the
vehicle's electrical system.
For the sake of the environment
Dispose of the battery in an environment-friendly manner. Batteries contain
toxic substances such as sulphuric acid and lead.
For the sake of the environment
Battery acid can contaminate the environment. Collect any spilt service flu-
ids and allow a dispose of them correctly.
Page 199 of 308

197
Vehicle care and maintenance
Vehicle care and maintenance
Care and cleaning the vehicle exterior Introduction
Regular maintenance and washing help to maintain the value of the vehicle.
This may also be one of the requirements for acknowledging warranty
claims in the event of bodywork corrosion or paint defects.
Products suitable for the care of your vehicle are available at any Technical
Service.
Additional information and warnings:
● Working in the engine compartment ⇒ page 180
● Care and cleaning of the vehicle interior ⇒ page 205
● Accessories, parts replacement, repairs and modifications ⇒ page 222
WARNING
Vehicle care products may be toxic and hazardous. If vehicle care prod-
ucts are not suitable or are used inappropriately, this could result in acci-
dent, serious injury, burns or intoxication.
● Vehicle care products must always be stored in the original container
which should be kept closed.
● Observe information provided by the manufacturer.
● To prevent confusion, never store vehicle care products in empty food
cans, bottles or other containers.
● Keep all care products out of reach of children.
WARNING (Continued)
● Harmful vapours may be produced when using vehicle care products.
Therefore, care products should only be used in well-ventilated spaces or
in the open air.
● Never use fuel, turpentine, engine oil, acetone or any other volatile
liquid to wash, clean or care for the vehicle. These are toxic and highly
flammable.
WARNING
Inappropriate care and cleaning of vehicle components may effect the ve-
hicle safety equipment, increasing the risk of severe injury.
● Vehicle components should only be cleaned and maintained in ac-
cordance with the manufacturer's instructions.
● Only use approved or recommended care products.
CAUTION
Cleaning products which contain solvents will damage the material.
For the sake of the environment
Only wash the vehicle in areas allocated for this purpose, to prevent dirty
water which may be contaminated by oil, grease or fuel, from entering the
drains. In some districts, washing vehicles outside wash bays is prohibited.
For the sake of the environment
Where possible, always use products which respect the environment.
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Page 206 of 308

204Vehicle care and maintenance
WARNING
Additional underseal or anti-corrosion products could catch fire due to
the high temperatures reached by the exhaust gas system and other en-
gine components.
● Do not apply additional underseal or anti-corrosion products to the
exhaust pipes, catalytic converters, heat shields or other parts of the ve-
hicle which reach high temperatures.
Cleaning the engine compartment
The engine compartment of any motor vehicle is a potentially hazardous
area ⇒ page 180. The engine compartment should only be cleaned by qualified personnel. If
it is not correctly cleaned, the anti-corrosion coating and consequently elec-
trical components may be damaged. Moreover, water may filter directly into
the vehicle interior through the water chamber ⇒
.
If the engine compartment is very dirty, always take the vehicle to a Special-
ised workshop for professional cleaning. SEAT recommends visiting a Tech-
nical Service.
Water box
The water box is in the engine compartment, between the windscreen and
the engine, and beneath a perforated cover. Air is taken in through the wa-
ter box from outside to the vehicle interior via the heating and air condition-
ing system.
Leaves and other loose objects should be regularly cleaned away from the
water box either by hand or with a vacuum.
WARNING
When working on the engine or in the engine compartment, there is a
risk of injury, burns, accident or fire.
● Before starting work, please ensure you are familiar with the required
procedure and the safety precautions ⇒ page 180.
● SEAT recommends you have this work performed by a specialised
workshop.
CAUTION
If water is manually poured into the water box (for example, using a high
pressure cleaning appliance), this could cause significant damage to the ve-
hicle.
For the sake of the environment
Only wash the engine compartment in areas allocated for this purpose, to
prevent dirty water which may be contaminated by oil, grease or fuel, from
entering the drains. In some districts, the engine compartment may not be
washed outside the wash bays provided for this purpose.
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205
Vehicle care and maintenance
Caring for and cleaning the vehicle interior
Introduction
The dye from many items of modern clothing (e.g. dark jeans) is not always
solid enough. Seat upholstery (material and leather), especially when light-
coloured, may visibly discolour if the dye comes out of clothing (even when
used correctly). This is not an upholstery defect but indicates that the dye in
the item of clothing is not solid enough.
Additional information and warnings:
● Caring for and cleaning the vehicle exterior ⇒ page 197
● Accessories, parts replacement, repairs and modifications ⇒ page 222
WARNING
Vehicle care products may be toxic and hazardous. If vehicle care prod-
ucts are not suitable or are used inappropriately, this could result in acci-
dent, serious injury, burns or intoxication.
● Vehicle care products must always be stored in the original container
which should be kept closed.
● Observe information provided by the manufacturer.
● To prevent confusion, never store vehicle care products in empty food
cans, bottles or other containers.
● Keep all care products out of reach of children.
● Harmful vapours may be produced when using vehicle care products.
Therefore, care products should only be used in well-ventilated spaces or
in the open air.
● Never use fuel, turpentine, engine oil, acetone or any other volatile
liquid to wash, clean or care for the vehicle. These are toxic and highly
flammable.
WARNING
Inappropriate care and cleaning of vehicle components may effect the ve-
hicle safety equipment, increasing the risk of severe injury.
● Vehicle components should only be cleaned and maintained in ac-
cordance with the manufacturer's instructions.
● Only use approved or recommended care products.
CAUTION
● Cleaning products which contain solvents will damage the material.
● To avoid damage, stubborn stains should be removed by a specialised
workshop.
Note
Suitable vehicle care products are available from your Technical Service.
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Page 224 of 308

222Vehicle care and maintenance
Accessories, replacements, repairs and
modifications
Introduction
Additional information and warnings:
● Seat belts ⇒ page 57
● Airbag system ⇒ page 67
● Roof carrier ⇒ page 104
● Ashtray and cigarette lighter ⇒ page 115
● Power socket ⇒ page 117
● Braking, stopping and parking ⇒ page 134
● Parking distance warning system ⇒ page 149
● Cruise control system (CCS) ⇒ page 152
● Working in the engine compartment ⇒ page 180
● Engine oil ⇒ page 185
● Engine coolant ⇒ page 189
● Vehicle battery ⇒ page 193
● Caring for and cleaning the vehicle exterior ⇒ page 197
● Care and cleaning of the vehicle interior ⇒ page 205
● Notes for the user ⇒ page 233
● ⇒ Booklet Radio system
● Instruction Manual for the Portable Navigation System (supplied by
SEAT) in the equipment.
WARNING
The use of unsuitable spare parts and accessories, or incorrectly per-
formed modifications or repairs may result in damage to the vehicle, acci-
dents and serious injury.
● SEAT strongly recommends you to only use SEAT approved accesso-
ries and SEAT ®
original spare parts. These parts and accessories have
been specially tested by SEAT for suitability, reliability and safety.
● Have any repairs or modifications carried out at a Specialised work-
shop. Specialised workshops have the necessary tools, diagnostics
equipment, repair information and qualified personnel.
● Only mount parts with the same specifications as the parts fitted at
factory.
● Never mount, fasten or fit objects such as drink holders or telephone
cradles over the covers of the airbag modules or within their deployment
zones.
● Only use wheels and tyre combinations which have been approved by
SEAT for your vehicle type.
Page 225 of 308

223
Vehicle care and maintenance
Running-in
Please observe the instructions for running-in new components.
Running-in the engine
The engine needs to be run in over the first 1500 km (1000 miles). During
its first few hours of running, the internal friction in the engine is greater
than later on when all the moving parts have bedded down.
How the vehicle is driven for the first 1500 km (1000 miles) influences the
future engine performance. Throughout the life of the vehicle, it should be
driven at a moderate speed, especially when the engine is cold, as this will
reduce engine wear and increase its useful life. Never drive at extremely low
engine speeds. Change down to a lower gear when the engine no longer
runs “smoothly”. Up to 1000 kilometres the following instructions apply:
● Do not use full throttle.
● Do not force the engine above two thirds of its maximum speed.
Between 1000 and 1500 kilometres (600 to 1000 miles), gradually in-
crease power until reaching the maximum speed and high engine speeds.
Running in new tyres and brake pads
● Replacement of new tyres and wheel trims ⇒ page 210
● Notes on the brakes ⇒ page 134
For the sake of the environment
If the engine is run in gently, the life of the engine will be increased and the
engine oil consumption reduced.
Accessories and spare parts
SEAT recommends you consult an Official Service before purchasing acces-
sories and spare parts or consumables. For example, when fitting accesso- ries at a later date, or when replacing a component. A SEAT Official Service
will advise you as to the legal requirements and manufacturer's recommen-
dations regarding accessories, spare parts and other components.
SEAT recommend you use only approved
SEAT accessories and genuine
SEAT spare parts ®
. These parts and accessories have been specially tested
by SEAT for suitability, reliability and safety. In addition the SEAT Technical
Service will guarantee that the assembly is carried out professionally.
Although we continually monitor the market, SEAT cannot guarantee that
products not approved by SEAT are reliable, safe and suitable for the vehi-
cle. Therefore, SEAT cannot accept liability, even in those cases authorised
by an officially recognised technical inspection office or other official body.
Any retro-fitted equipment which has a direct effect on vehicle control must
be approved by SEAT for use in your vehicle and bear the e mark (the Euro-
pean Union's authorisation symbol). This includes cruise control systems or
electronically controlled suspension.
If any additional electrical components are fitted which do not serve to con-
trol the vehicle itself, these must bear the mark (European Union manu-
facturer conformity declaration). This includes refrigerator boxes, laptops or
ventilator fans.
WARNING
Unprofessional repairs or modifications to the vehicle may affect the per-
formance of the airbags, resulting in operating faults or fatal accident.
● Never mount, fasten or fit objects such as drink holders or telephone
cradles over or next to the covers of the airbag modules or within their
deployment zones.
● Objects placed over the airbag covers, or within their deployment
zones, could lead to serious injury or loss of life if the airbags are trig-
gered.
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