bulb SKODA 105S 1980 Workshop Manual

primory
feed to the distributor coincides with
the connecting line of the
distributor centre
line ond the first cylinder
heod
bolt os
per
Fig.2.3l10. Secure the distributor in this pos-
ition by lightly tightenning the tie-bolt ond
remove the timing geor
cover from the cylinder
block. The used type of distributor is described
in Chopter 13.5.
Fig.2.3l10 -
Position of Distributor on Engine
-l - screw of primory power
feed
2 -
cylinder heod bolt
3 -
index line rnorking the position
of the
distributor ornr when cvlinder No. 1 f ires
24. Coot with oil the moting
surfoces of the
timing geor cover ond the cylinder
block, locote
the cover gosket
on the block,
oil the timing
choin ond the comshott worm geor.
Remove the
f lywheel powl
ond rotote the
cronkshoft through
360o so
os to bring tlre pistons
of the cylinders
No. 1 ond 4 to their TDC position
ogoin. This
position corresponds opproximotely
to the volve
geor position
when the cylinder No. 1 f ires (the
tips of the coms of
cylinder No. 1 ore turned
downword, owoy from
the engine). Lock the
cronkshoft in position by refitting ond tight-
ening the flywheel powl.
25. Turn
the distributor orm in the direction
of the
screw (1) in occordonce with Fig. 2.3110,
hold it down with the
finger in this position,
ond ref it the timing geor
cover on the cylinder
block. By sliding the worm geor
of the distribu-
tor drive into the comshoft worm geor,
the orm
is turned to coincide with the timing
mork for
cylinder No. 1
on the distributor housing. lf
there is no coincidence of the orm ond timing
mork, od just
the position
of the orm by
slightly
rototing the distributor.
lf the
misolignment of the distributor
ornr
ond the timinq
mork of the
cvlinder
No'1 is so greot
thot it connot be corrected
by rototing
the distributor, remove
the timing geor
cover,
rotote the distributor slightly ond repeot
the
entire procedure
of refitting the timing geor
cover. 26. Smeor the protruding
end of the cronk-
shoft ond the outer shoft end (stem)
of the
belt
pulley with oil, f
it the belt pulley,
the nespective
wosher, ond tighten the bolt. Bolt the
PumP
suction stroiner tothe cronkshoft centre beoring
ond use o spring
wosher under the bolt heod.
27. Bolt down the timing geor
cover using
spring woshers ond
cheese-heod bolts
(exclus-
ively) cnd f inolly fosten the timing geor
cover
in such o position
thot the contoct breoker
points open before the crronkshoft with
the con-
necting rod ond piston
hos ottoined the top
deod centre (TDC)
position (see
the lgnition
Timing Toble in Chopter 15.3).
For checking the ignition odvonce, on electric
power supply is required with o bulb connected
in o circuit with the distributor. this
circuit
being interrupted by the oction of the contoct
breoker. An odopted conventionol torch with o
metol
iocket con be
used with odvontoge for this
purpose. Remove the flywheel powl ond
set the re-
quired ignition odvonce by turning the cronk-
shoft with o screw'driver inserted into
the geor
ring ond propped ogoinst the cylinder block
f longe. Rotote the shof t onticlockwise o bit
more thon necessory ond
bock it off so os to
odiust the bocklosh of the timing geors
ond the
distributor drive geors.
oK 6ls
Fi9.2.3111- Lomp for Checking the Opening
of Contoct Breoker Points
-1 - torch complete with dry cell ond bulb
2 -
leod with olligotor clomp
3 -
botterv cell
4 -
torch coo
5 -
contoct spring
6 -
insuloting plote
7 -
electricol-contoct connection of the leod
with the
drv cell Con
using
torch.
the br
slowly
indico
A corr
is not
timing 28.L
beorin
Then f
while
oil sun
the thr
the tyl
see Cl.
shri n ks
of the
woter
move i
ively.
To Fit
Toppetr
25. r
remove
positior
sure thr
cylinder
cylinder nuts. F<
first bo
woteir p
oir clec
finol ti1
2.16.
Ploin
heod bo
which t
woshers
no wosl
heod bo
cy I i nder
the outs
hove to
of the rc
Tighte
broce or,
30. Sc
thermom
into the
cosing o
ofter ho
Use spri
thermost
cooted g
with the
with the
The th
should br
34

I
I
I
s
I
I
I
t
(
(
t
l
,
t
T c
R
L D
v Ir
1' 2
3
orotely
(
screen the other one) . With lef t
directionol heodlomps,
the borderline deviotes
towords the other
side.
lf the heodlomps ore neorer to the woll thon
the soid
5 metres, decreose the meosure indi-
coting the
deviotion of the light ond
dorkness
bordeiline from the
height of the heodlomps
obove the ground in the
direct proportion to
the
decreose of
tfre distonce, for
exomple when
plocing the cor 2.5 metres
from the woll, de-
creose the deviotion bY holf.
Light proiections "A"
ond "B"
correspond to
the spocing of heodlomPs on
the cor ond they
hove the following dimensions:
Heodlomps, dio. 160
mm 1,030
mm
Duol heodlomps, dio.
130 mm 1,114
mm
Auxiliory heodlomps, dio.
130 mm 790 mm
When odjusting the heodlomps, the cor must
be empty ond the
tyres must be correctly in-
floted. Hologen heodlomps should
not be left
switched on for too long o period os they build
up heot if not cooled by heod-on
oir blost when
driving. For lhe odiustment of
heodlomPs ore intended
screws in their fromes. The screws
ore occess'
ible ofter the removol of the side ports
of the
grille. Remove the copscrews of the corners
ond push
the grille
oside.
Heodlomp Assembly
o) The fundomentol fostening
Port of
circulor
heodlomps is the
so-colled support plote
(rec-
tongulor plote)
ottoched to the bodywork by
copscrews with lock woshers. The
heodlomp
housing is bolted to this suPPort plote by bolts
with nuts ond lock woshers. One of the bolts holds
down olso the
lug of the eorthing coble-
The inner frome,
forming the
odiusting element
of the heodlomp insert, is ottoched
to the
hous'
ing by two speciol odiusting screws
ond two
tension springs. The heodlomp insert
is ot'
toched to
the bezel by
three copscrews.
There is one left-hond ond
one right-hond
support plote.
Both should
be mounted with the
oriow ond the word "TOP"
upwords. With
the
exception of the ouxiliory heodlomps, the
heod'
lomp inserts ore different for
the left-hond ond
the right-hond troffic. The leods
enter the hous-
ing through o
rubber grommet.
When r-eplocing the insert, remove
the bezel
copscrews. After
hoving fitted o new insert, it
is necessory to reodiust the
heodlomps.
Front Direction Indicotors
The right-hond ond
left-hond direction indi-
cotors ore undisossembloble units
(the
lomp
fostening sockets (locks) ore
mounted in the
direction towords the cor longitudinol centre
line). They ore fostened to their brockets in the
bumper with o nut ond o ploin ond
o lock
wosher.
Toil Lomp Cluster
The lomp cluster is on undisossembloble unit
fostened to
the bodywork by
nuts with ploin
woshers ond the
respective bolts.
Scrope off
the enomel ot the
top bolt used for holding
down the eorthing coble.
For the sequence
of the individuol lomps ond
their bulbs see Fig. 13.111 ond the respective
porogroph on bulbs.
Fig. 13.812 -
Adiusting ond
Fastening Screws of Right-hond Heodlomps -
their locotion
on
left-hond he-odlomps is their
mirror ref lection
1 -
Sidewoys odiusting screw
2 -
Height odiusting screw
3 -
Fostening screws
182