headlight SKODA FABIA 2000 1.G / 6Y Workshop Manual

Downloaded from www.Manualslib.com manuals search engine FABIA 2000➤Inspection and Maintenance
Table of ContentsEdition 09.04
S00.5301.14.20II
- Changing brake fluid (every 2 years)...............................................................
- Inspecting the brake fluid level ......................................................................
- Track rod ends: Inspect play, correct attachment and joint boots .............................
- Inspecting tyres (including spare wheel) ...........................................................
- Inspecting the tyre tread depth (including spare wheel) and entering ........................
- Tightening wheel bolts to specific torque ..........................................................
- Inspecting the tyre inflation pressure (including spare wheel) and correcting the tyre
inflation pressure if necessary .......................................................................
Electrical System.......................................................................................
- Power windows: Inspecting positioning ............................................................
- Electrical components: Check for proper operation ..............................................
- Battery: Testing no-load voltage ....................................................................
- Battery: Inspecting electrolyte level, topping up with distilled water if necessary ...........
- Radio: Check for proper operation..................................................................
- Setting clock ............................................................................................
- Connect vehicle system tester and interrogate fault memory..................................
- Resetting service interval display (SID) QG0 .....................................................
- Resetting service interval display (SID) QG1 and QG2 .........................................
- Changing the code of the service intervals ........................................................
- Inspecting headlight beam setting and adjusting if necessary .................................
- Setting the headlight beam ..........................................................................
- Replace emergency battery for alarm system ...................................................
Body.......................................................................................................
- Airbag units: Visual inspection ......................................................................
- Inspect key switch for deactivation of front passenger airbag ..................................
- Check underbody protection and body paintwork for damage .................................
- Inspecting plenum chamber and water drain openings for dirt, cleaning if necessary .....
- Windscreen wiper/washer system: Check for proper operation ................................
- Sun roof: Cleaning and greasing runners .........................................................
- Door locks, locking buttons, child safety locks: Check for proper operation .................
- Replacing the dust and odour filter element ......................................................
- Sticking the vehicle data sticker .....................................................................
- ................................................................................. Inspect trailer coupling
Exhaust-emission Analysis..........................................................................
- Exhaust-Emission Analysis on Models with Fuel Engines ......................................
- Test Values for Exhaust-Emission Analysis on Models with Fuel Engines..................
- Exhaust-Emission Analysis on Models with Diesel Engines ....................................
- Test Values for Exhaust-Emission Analysis on Diesel Engines................................
Miscellaneous...........................................................................................
- Tow starting/Towing ..................................................................................
- Perform a test drive ...................................................................................
- Raising the vehicle ....................................................................................02-5page 2
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Downloaded from www.Manualslib.com manuals search engine FABIA 2000➤Inspection and Maintenance
InspectionEdition 09.04
S00.5301.14.2002-2 page 6 02
Every 30 000 km (QG0)
Includes: Annual inspection and additional operations stated in the table below
–Track rod ends: Inspect play and correct attachment of boots
–Check the tyre inflation pressure (including spare wheel), correct if necessary02-5
–Inspect tyre wear (including spare wheel)02-5
–Inspect tyre tread depth (including spare wheel) and record (FL..., FR..., RR..., RL...,
SP...)02-5
–Inspect exhaust system for leaks, damage and attachment
–Brake fluid volume: Check level, if necessary top up02-5
–Battery: test02-6
–Check the anti-freeze in the cooling system and record ...... °C, check for leaks, top up
coolant if necessary02-3
–Flap lock for the engine bonnet: grease
–Inspect operation of all switches, all electrical components, gauges/indicators and con-
trols for proper operation02-6
–Windscreen wiper and washer system: Inspect condition of wiper blades, wiper opera-
tion, washer system: if necessary top up fluid02-7
–Inspect plenum chamber for dirt, clean if necessary02-7
–Fuel filter: Drain away water (vehicles with diesel engine with fuel operation, which does
not comply with DIN EN 590-standard)02-3
–Inspect trailer coupling (with removable arm - manufacturer Profsvar)02-7
After each inspection
–Complete the „Next Service“ sticker and affix sticker to the side of the dash panel (on the
driver's side)
–Perform road test including inspection of proper operation of footbrakes and handbrake,
gearshift and steering, final inspection02-9
–„Mirror tag“ - complete and attach to interior mirror
–Hand customer the completed and signed form
Work involvedChapter
–Headlights: Inspect, if necessary adjust02-6
–Gear oil: Inspect level and top up if necessary (manual gearbox)02-4
–Fuel filter: Drain away water (vehicles with diesel engine with fuel operation, which does
not comply with DIN EN 590-standard)02-3
–Check underbody protection and body paintwork for damage02-7
–Dust and odour filter element for the passenger compartment: replace02-7
–Inspect operation of tilting roof and grease the runners02-7
–Inspect timing belt (petrol engines) - every 90 000 km, then every 30 000 km02-3

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InspectionEdition 09.04
S00.5301.14.2002-2 page 9 02
–Check the tyre inflation pressure (including spare wheel), correct if necessary02-5
–Inspect tyre wear (including spare wheel)02-5
–Inspect tyre tread depth (including spare wheel) and record (FL..., FR..., RR..., RL...,
SP...)02-5
–Inspect exhaust system for leaks, damage and attachment
–Brake fluid volume: Check level, if necessary top up02-5
–Battery: test02-6
–Check the anti-freeze in the cooling system and record ...... °C, check for leaks, top up
coolant if necessary02-3
–Flap lock for the engine bonnet: grease
–Inspect operation of all switches, all electrical components, gauges/indicators and con-
trols for proper operation02-6
–Windscreen wiper and washer system: Inspect condition of wiper blades, wiper operation,
washer system: if necessary top up fluid02-7
–Inspect plenum chamber for dirt, clean if necessary02-7
–Inspect operation of tilting roof and grease the runners02-7
–Headlights: Inspect, if necessary adjust02-6
–Gear oil: Inspect level and top up if necessary (manual gearbox)02-4
–Draining the fuel filter (diesel engine)
–Inspect trailer coupling (with removable arm - manufacturer Profsvar)02-7
–Check underbody protection and body paintwork for damage02-7
–Dust and odour filter element for the passenger compartment: replace02-7
–Air filter: Clean the housing, replace the insert every 4 years or 60.000 km.02-3
–Replace the fuel filter (diesel engine with fuel operation, which does not comply with DIN
EN 590-standard)
–Ribbed V-belt: Inspect condition and for vehicles without tensioning pulley also the ten-
sion - every 60.000 km02-3
–Replace the fuel filter (diesel engine) - every 60.000 km
–Spark plugs: replace - every 60.000 km.02-3
–Automatic gearbox: Check the ATF level, and top up if necessary, every 60.000 km
–Check the timing belt for the camshaft on a 4-cylinder petrol engine at 90.000 km and
then every 30.000 km after that
–Replace the emergency battery for the alarm system - every five years02-6
After each inspection
–Complete the „Next Service“ sticker and affix sticker to the side of the dash panel (on the
driver's side)
–Perform road test including inspection of proper operation of footbrakes and handbrake,
gearshift and steering, final inspection02-9
–„Mirror tag“ - complete and attach to interior mirror
–Hand customer the completed and signed form Work involvedChapter

Downloaded from www.Manualslib.com manuals search engine FABIA 2000➤Inspection and Maintenance
Electrical SystemEdition 09.04
S00.5301.14.2002-6 page 1 02
02-6 Electrical System
Power windows: Inspecting positioning
If the battery is diconnected the power windows forget
their current position.
Test conditions:
•All car doors closed
The inspection procedure is carried out from the outside
Close window with the car key using the convenience
closing system.
–Turn car key into close position and hold until all the
windows are closed.
–After closing the windows hold the key in the close po-
sition for approximately another 3 seconds.
Electrical components: Check for proper
operation
–Inspect lighting, main headlights, headlight beam con-
trol, fog lights, turn signal lights, hazard warning light
system, tail lights, rear fog lights, reversing lights,
brake lights, parking light control for brightness and
proper operation.
–Inspect interior lights, illuminated storage compart-
ment, illuminated ashtray for proper operation.
–Airbag warning lamps: Check operation ⇒Chapter
02-7.
–Inspect warning buzzer, onboard computer, all switch-
es in centre console as well as on the dash panel and
horn for proper operation.
–Inspect power windows, exterior mirrors (heated and
electrically adjustable), central locking system, infra-
red remote control and convenience closing system
for proper operation
–Inspect heating of front seats for proper operation.
–Inspect radio for proper reception and absence of in-
terference, also inspect speakers ⇒02-6 page 2.
Battery: Testing no-load voltage
Special tools, test and measuring equipment and
auxiliary items required
♦Multimeter (e.g. -V.A.G 1526 A-)
Prior to the measurement the vehicle must have been in
the no-load state for at least two hours (no engine starts,
no charging or discharging of battery).
The following procedure applies to measuring the battery
voltage in the no-load state (after at least two hours):
–With the battery installed measure the voltage be-
tween the terminals (ignition switched off).

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Electrical SystemEdition 09.04
S00.5301.14.2002-6 page 10 02
–Connect -V.A.G 1552-.
–Switch on ignition.
–Enter address word 17 „Dash Panel Insert“ and con-
firm with .
Readout on display (e.g.):
–Note the dash panel insert coding.
–Press key.
Readout on display (e.g.):
–Press key.
Readout on display:
–Enter function 07 „Code control unit“ and confirm with
key.
Readout on display:
–Enter dash panel insert coding which is identical to the
original coding. The value on the fourth position must,
however, be altered from 1 to 2.
XXX1X - QG1
XXX2X - QG2
Readout on display (e.g.):
–Confirm the entry with key .
Readout on display (e.g.):
–Press key.
Readout on display (e.g.):
–Press key.
Readout on display:
–Enter 06 for „End output“.
Readout on display:
–Confirm the entry with key .
–Switch off ignition.
–Switch off -V.A.G 1552-.
Inspecting headlight beam setting and
adjusting if necessary
Special tools, test and measuring equipment and
auxiliary items required
♦Headlight beam setting device
In principle the following inspection and setting descrip-
tion applies for all countries. However, comply with na-
tional guidelines and legislation of the relevant country.
⇒Operating instructions for the headlight beam setting
device
Q
6Y1919870B COMBIINSTRUMENT VDO X09 ->
Coding 03111 WSC 12345

TMBMC46Y0Y7000001 SKZ7Z0W0204038 ->


Vehicle system test HELP
Select function XX
Q
Coding control unit
Enter code number XXXXX (0-32767)
Coding control unit
Enter code number 03121 (0-32767)
Q
6Y1919870B COMBIINSTRUMENT VDO X09 ->
Coding 03121 WSC 12345

TMBMC46Y0Y7000001 SKZ7Z0W0204038 ->


Vehicle system test HELP
Select function XX
Vehicle system test HELP
06 End output
Q

Downloaded from www.Manualslib.com manuals search engine FABIA 2000➤Inspection and Maintenance
Electrical SystemEdition 09.04
S00.5301.14.2002-6 page 11 02
Test and setting conditions
•Tyre inflation pressure O.K.
•Lenses must neither be damaged nor soiled.
•Reflectors and bulbs O.K.
•Vehicle load must be achieved.
Load: With an individual or 75 kg on the driver's seat in an
otherwise unladen vehicle (dead weight).
The unladen weight is the weight of the vehicle with full
fuel tank (at least 90 %) including the weight of all the op-
erational equipment elements (e.g. spare wheel, tool kit,
jack etc.).
The vehicle must have rolled a few metres or have been
depressed a few times at the front and rear to allow the
springs to settle.
•Both the vehicel and headlight beam setting device
must be on a level flat surface.
•Align the vehicle and headlight beam setting device in
accordance with the device manufaturer's indications.
•Check the control system of vehicles equipped with
headlight beam control by repeatedly turning the
thumbwheel in the dash panel. Then turn the thum-
bwheel to basic position.
•Set the inclination value.
Inclination value:
The inclination value is marked in „%“ at the top of the
headlight housing. The main headlights must be set to
this value. The percentage value applies up to 10 metres
projection distance. This will be 12 cm for an inclination
value of e.g. 1.2 %.
Inspecting headlight beam setting and adjusting
if necessary
Main headlights:
–Check whether the horizontal light/dark limit touches
the separation mark -1- on the test surface when the
low beam light is on .
–Check whether the kink -2- between the left horizontal
part and the ascending right part of the light/dark limit
intersects with the central mark -3- on the vertical line.
The light core of the light beam must be located to the
right of the vertical line.132
S02-0091

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Electrical SystemEdition 09.04
S00.5301.14.2002-6 page 12 02
♦To easily determine the kink -2-, alternately cover and
uncover the left half of the headlight (in the driving di-
rection) a few times. After this, check the low beam
once again.
♦Once the low beam light has been correctly set the
centre of the light beam of the main beam must be po-
sitioned on the central mark -3-.
♦The adjustment foreseen for the new control screen
also applies for the previous one, which has a 15 ad-
justing line. To avoid incorrect settings disregard the
15 adjusting line.
Other additional headlights:
Additionally fitted headlights must be inspected or set in
compliance with the relevant applicable directives.
Setting the headlight beam
Setting the main beam
The headlight adjusting device is used to set up the head-
light. Nominal values ⇒02-6 page 10.
Left headlight (right headlight in mirror image)
1 - Vertical adjustment
2 - Lateral adjustment
–Adjust with corresponding thumbwheel.
Adjust the fog light beam
Inclination value:
The angle is 2.2%.
Vehicles up to MY 2004
Right fog light (left fog light in mirror image)
Note
S02-0090
Note2
1
S94-0095
1
2
S94-0103

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BodyEdition 09.04
S00.5301.14.2002-7 page 3 02
The materials and the corresponding work instructions
are listed in the ⇒Technical Service Handbook, Part 6 -
Technology of paint repairs, chemical materials.
Inspecting plenum chamber and water
drain openings for dirt, cleaning if neces-
sary
Carry out a visual inspection for soiling through the cover
of the plenum chamber -arrows-. Remove the cover if it is
necessary to clean the plenum chamber (repair meas-
ure).
The water drain openings must not be blocked with wax
or underbody sealant.
Windscreen wiper/washer system:
Check for proper operation
Fluid in windscreen washer fluid reservoir
The fluid reservoir for the windscreen washer system
must be filled up to the brim.
♦If it is necessary to add fluid, always mix windscreen
cleaner to the water (in summer) or antifreeze agent
(in the winter).
♦If the vehicle is fitted with a headlight washing system
and the headlights have plastic - (polycarbonate) -
lenses, one must only use fluids for topping up the
headlight washing system which do not damage the
polycarbonate.
Inspecting setting of nozzles of windscreen
washer system, adjusting nozzles if necessary:
Nozzles of windscreen washer system
The nozzles on the windscreen washer system are set by
the manufacturer and cannot be subsequently altered.
–The water spray should strike the windscreen in a
cone-shaped pattern.
If the spray flows out unevenly, replace the spray nozzle
(repair measure).
Windscreen wiper arms: Inspecting park posi-
tion, adjusting if necessary
–Wiper arms are positioned relative to the round mark-
ings in the windscreen.
S02-0298
Note
Note
S02-0300
Note