engine SKODA SUPERB 2003 1.G / (B5/3U) Repair Manual

Inspecting and Replenishing
204
Caution
When replenishing fluids in the engine, always ensure that the fluids are
on no account mixed up. This may result in major operating problems and
also vehicle damage!
Overview of the engine compartment
Overview of the engine compartment
The main inspection points
Fig. 155 6-cylinder 2.8 ltr./ 142 kW petrol engine
Battery (below a cover) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine oil dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake fluid reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coolant expansion bottle . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine oil filler opening . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield washer fluid reservoir . . . . . . . . . . . . . . . . . . . .
Power steering reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARNING (continued)
−Always keep a working fire extinguisher at hand.
A1212
A2206
A3210
A4208
A5207
A6217
A7174

Inspecting and Replenishing205
Using the systemSafetyDriving TipsGeneral MaintenanceBreakdown assistanceTechnical Data
Note
The location of the inspection points in the engine compartment of petrol
and diesel engines is practically identical.
Engine oil
Engine oil specifications
The grade of engine oil should be selected in accordance
with precise specifications.
The engine of your vehicle has been factory-filled with a high-grade oil
which you can use throughout the year - except in extreme climatic
regions.
You can mix various oils together with each other when refilling with oil.
This does not, however, apply for models with flexible service intervals
(QG1).
Engine oils are, of course, undergoing continuous further development.
Thus the information stated in this Owner's Manual is only correct at the
time of publication.
Škoda dealers are constantly informed by Škoda Auto about current
changes. This why you should always have engine oil changed by your
Škoda dealer. Engine oil specifications for vehicles with fixed service intervals
(QG2)
Engine oil specifications for models with flexible service intervals
(QG1).
For further information - see Service Schedule.
Caution
Only the above-mentioned oils may be used on vehicles with flexible
service intervals (QG1). We recommend always refilling with oil of the
same specification since this will maintain the properties of the oil. In
exceptional cases, you must top up only once engine oil complying with
Specification VW 502 00 (only for petrol engines) or Specification VW 505
01 (only for diesel engines) to maximum 0.5 litres. You must not use other
engine oils - risk of engine damage!
DenominationPetrol engineDiesel engine
Multigrade high-
lubricity oilsVW 500 00
VW 502 00VW 505 01
VW 505 00 a)
a)This does not apply for PD engines (a unit injection engine). Further information -
see Technical Data.
Multigrade oilsVW 501 01
ACEA A2 b) or A3 b)
b)Only to be used in exceptional cases if the oils specified above are not available.
ACEA B3 b) or B4 b)
Specification
Petrol enginesVW 503 00
Diesel enginesVW 506 01
VW 506 00 a)
a)This does not apply for PD engines (a unit injection engine). Further information -
see Technical Data.

Inspecting and Replenishing
206
Note
•We recommend using a preservative from the range of accessories
offered by your Skoda dealer.
•For further information - see Service Schedule.
Inspecting the engine oil level
The dipstick indicates the level of oil in the engine.
Checking the oil level
– Park the vehicle on a horizontal surface.
– Switch the engine off.
– Open the bonnet ⇒ in “Working in the engine compart-
ment” on page 203. – Wait a few minutes and pull out the oil dipstick.
– Wipe off the dipstick with a clean cloth and insert it again fully.
– After this, once again withdraw the dipstick and read off the oil
level ⇒page 206, fig. 156 .
Oil level within range
– You must not top up the oil.
Oil level within range
–You may top up the oil. It is possible that the oil level may then
be within range after doing this.
Oil level within range
–You must top up the oil ⇒page 207. It is sufficient, once this
is done, to keep the oil level is within range .
It is normal for the engine to consume oil. The oil consumption may be as
much as 0.5 l/1 000 km depending on your style of driving and the condi-
tions under which you operate your vehicle. The oil consumption may be
slightly higher than this during the first 5 000 kilometres.
One should therefore check the oil level at regular intervals, preferably
every time after the fuel tank is filled or after driving for long stretches.
We recommend maintaining the oil level within the range if the engine
has been operating at high loads, for example during a lengthy motorway
trip during the summer months, towing a trailer or negotiating a high
mountain pass, but not above this .
The warning light in the instrument cluster will indicate whether the oil
level is too low ⇒page 28. In this case, check the oil level as soon as
possible. Top up with an appropriate quantity of oil.
Fig. 156 Dipstick
Aa
Ab
Aa
Ac
Ab
Aa

Inspecting and Replenishing207
Using the systemSafetyDriving TipsGeneral MaintenanceBreakdown assistanceTechnical Data
Caution
The oil level must on no account extend beyond the range . Danger of
damaging the catalytic converter.
Replenishing engine oil
– Unscrew the cap of the engine oil filler opening.
– Pour in a suitable grade of oil in portions of 0.5 litres
⇒page 205, “Engine oil specifications”.
– Inspect the oil level ⇒page 206.
– Carefully screw on the cap of the filler opening and push the dipstick in fully.
Do not continue your journey if for some reason it is not possible under
the conditions prevailing to top up with oil. Switch of the engine and
obtain professional assistance from a Škoda dealer.
The location of the engine oil filler opening is shown in the illustration of
the engine compartment ⇒page 204.
For the sake of the environment
The oil level must on no account be above the range ⇒page 206,
fig. 156 . Oil will otherwise be drawn in through the crankcase ventilation and may pass through the exhaust system to atmosphere. The oil may
combust in the catalytic converter and damage it.
Changing engine oil
The engine oil must be changed at the intervals stated in the Service
Schedule or according to the service interval indicator
⇒page 17.
Caution
You must not pour any additives into the engine oil - risk of engine
damage!
For the sake of the environment
•You must on no account pour oil into the ground or into the sewage
system.
•In view of the problems involved in properly disposing of old oil, the
material, equipment and the knowledge required for such work, we recom-
mend that you have the oil and oil filter change carried out by your Škoda
dealer.
WARNING
Avoid dripping oil onto hot parts of the engine when topping up will
oil - a risk of fire!
Aa
Aa
WARNING
Store old oil in a safe place out of the reach of children and unau-
thorized persons until you dispose of it properly.

Inspecting and Replenishing
208
Cooling system
Coolant
The job of the coolant is to cool the engine.
The cooling system does not require any maintenance under normal oper-
ating conditions. The coolant consists of water with a concentration of
antifreeze agent of 40 %. This mixture not only provides antifreeze protec-
tion down to -25°C but also protects the cooling and heating system from
corrosion. It also prevents the formation of scale and significantly
increases the boiling point of the coolant.
You must therefore not reduce the concentration of antifreeze agent in the
coolant by adding water, also not during the summer months or in coun-
tries with a warm climate. The concentration of antifreeze agent in the
coolant must be at least 40%.
You can increase the amount of antifreeze in the coolant iIf a higher
concentration of antifreeze is necessary for climatic reasons but only up
to 60% (antifreeze protection down to approx. -40°C). The antifreeze
protection tails off above that concentration.
Vehicles exported to countries with a cold climate (e.g. Sweden, Norway,
Finland) are already factory-filled with a coolant which offers antifreeze
protection down to about -35°C.
Coolant
The cooling system is factory-filled with TL 774-F (G12 PLUS) coolant -
colour purple - .
We recommend that you use the same antifreeze agent - G12 PLUS
(purple in colour).
Please contact your Škoda dealer if you have any questions regarding the
coolant or if you wish to fill up with a different coolant. Your Škoda dealer can also supply you with the correct coolant additives.
Caution
•Other coolant additives may cause operational problems which,
in particular, involves significantly reducing the anticorrosion effect.
•Any faults or problems resulting from corrosion may cause a loss
of coolant and, as a consequence of this, result in major engine
damage.
Inspecting the coolant level
The coolant expansion bottle is located in the engine compart-
ment on the left.
– Switch the engine off.
Fig. 157 Engine
compartment: Coolant
expansion bottle

Inspecting and Replenishing209
Using the systemSafetyDriving TipsGeneral MaintenanceBreakdown assistanceTechnical Data
– Open the bonnet ⇒ in “Working in the engine compart-
ment” on page 203.
– Check the level of coolant in the coolant expansion bottle ⇒fig. 157. The coolant level when the engine is cold must lie
between the “MIN” and “MAX” markings. The level may also
rise slightly above the “MAX” marking when the engine is
warm.
If the coolant level in the reservoir is too low, this is indicated by the
warning light in the instrument cluster  ⇒ page 28. We nevertheless
recommend inspecting the coolant level directly at the reservoir from time
to time.
Loss of coolant
A loss of coolant is first and foremost an indication of a leak in the
system. You should not merely top up the coolant in the reservoir. It is also
important to have the cooling system inspected without delay by a Škoda
dealer.
Losses can only occur through the pressure relief in the cap of the coolant
expansion bottle which is completely free of leaks if the coolant boils as a
result of overheating and is forced out of the cooling system.
One should contact a Skoda dealer as soon as possible if the source of
overheating itself cannot be determined and removed, since there may be
grave damage to the engine.
Replenishing the coolant
– Switch the engine off.
– Allow the engine to cool down. – Place a cloth over the cap of the coolant expansion reservoir
⇒page 208, fig. 157 and unscrew the cap carefully by
turning it to the left ⇒.
– Top up the coolant.
– Screw on the cap tight until it is heard to lock.
The coolant which you use for replenishing the system, must comply with
certain specifications ⇒page 208, “Coolant”. Do not use an alternative
additive if the coolant additive G12°PLUS is not available in exceptional
cases. Just top up the system with water and as soon as possible arrange
adjustment to correct the mixing ratio of water and coolant additive again
by a Škoda dealer.
Only use fresh coolant for topping up the system.
Do not fill up over the “MAX” marking! Excess coolant which is heated up
is forced out of the cooling system through the pressure relief valve in the
cap of the coolant compensation bottle.
Wait until the engine has cooled down for a system which has suffered a
major loss of coolant before pouring in coolant. This is necessary to avoid
engine damage.
Do not continue your journey if for some reason it is not possible
under the conditions prevailing to top up with coolant. Switch off the
engine and obtain professional assistance from a Škoda dealer.
WARNING
•The cooling system is pressurized! Do not open the cap of the
coolant expansion bottle if the engine is still hot - risk of
scalding!

Inspecting and Replenishing
210
For the sake of the environment
Do not re-use coolant if it is necessary to drain the coolant in the system.
It should be collected and disposed of in compliance with environmental
protection regulations.
The radiator fan
The radiator fan may switch on suddenly.
The radiator fan is driven by an electric motor and controlled by a thermo-
stat according to the coolant temperature.
After the engine is switched off, the radiator fan may continue running for
up to 10 minutes - even if the ignition is also off. It may also switch on
suddenly after a certain time, if
•the coolant temperature has risen because of an accumulation of heat
or
•the warm engine compartment is heated up additionally by strong
sunlight.
Brake fluid
Inspecting the brake fluid level
You can also see the location of the brake fluid reservoir in the
engine compartment from the general view of the engine
compartment ⇒page 204. The brake fluid reservoir on right-
hand steering models is positioned on the other side of the
engine compartment.
– Switch the engine off.
WARNING (continued)
•The coolant additive and thus all of the coolant is harmful to
your health. Avoid contact with the coolant. Coolant vapours are
also harmful to the health. It is important, therefore, to always
safely store any coolant additive in its original container out of the
reach of children - risk of poisoning.
•If any splashes of coolant get into your eyes, rinse out your
eyes immediately with clear water and contact a doctor as soon as
possible.
•You should also consult a doctor without delay if you have
inadvertently swallowed coolant.
WARNING
You must therefore be aware when working in the engine compart-
ment that the fan may switch on suddenly - risk of injury!
Fig. 158 Engine
compartment: Brake
fluid reservoir

Inspecting and Replenishing211
Using the systemSafetyDriving TipsGeneral MaintenanceBreakdown assistanceTechnical Data
– Open the bonnet ⇒ in “Working in the engine compart-
ment” on page 203.
– Pull off the rubber seal ⇒fig. 158 partially away and lift the
cover slightly.
– Inspect the brake fluid level at the reservoir . The level must be between the “MIN” and “MAX” markings. The markings are
indicated on the side of the reservoir.
A slight drop in the fluid level results when driving due to normal wear-and-
tear and automatic adjustment of the brake pads, and is perfectly normal.
There may be an indication of a leak in the brake system, however, if the
fluid level drops significantly within a short time or if it drops below the
“MIN” marking. A situation where the brake fluid level is too low is indi-
cated by the warning light
 lighting up in the instrument cluster
⇒ page 35. You should drive carefully and immediately to the nearest
Škoda Dealer and have the brake system inspected.
Replacing brake fluid
Brake fluid absorbs moisture. This causes the fluid to absorb moisture
from the surrounding air over a period of time. Excessive water in the
brake fluid may be the cause of corrosion in the brake system. The water
content also lowers the boiling point of the brake fluid. This is why brake
fluid must be replaced every two years.
One may only use new genuine brake fluid from Skoda Auto. The specifi-
cation for the brake fluid is “FMVSS 116 DOT 4”.
We recommend that you have the brake fluid replaced by a Škoda Dealer
as part of an Inspection Service.
Caution
Brake fluid damages the paintwork of the vehicle.
For the sake of the environment
In view of the problems involved with proper disposal of brake fluid, the
special tools and the professional knowledge required, you should have
the brake fluid replaced by a Škoda dealer.
AB
AC
AA
WARNING
•Using old brake fluid can result in severe stress on the brakes
because of the formation of vapour bubbles in the brake system.
This greatly impairs the braking efficiency and thus also the safety
of your vehicle.
•Brake fluid is toxic! It must therefore be kept safely in closed
original containers and well away from children and unauthorized
persons.

Inspecting and Replenishing
212
The battery
Working on the battery
Particular care is required when carrying out any work on
the battery!
The battery is located in the engine compartment in the plenum
chamber below a cover.
Taking off cover
– Press the cover in direction of arrow ⇒fig. 159 .
There is a risk of injuries, scalding, accidents and burns when carrying out
any work on the battery and on the electrical system. It is essential to
comply with the warning instructions stated below ⇒ and with the
general applicable rules of safety.
Fig. 159 Engine
compartment: plenum
chamber - battery
cover
WARNING
•The battery acid is strongly corrosive and must, therefore, be
handled with the greatest of care. Always wear protective gloves,
eye and skin protection when handling batteries. Corrosive fumes
in the air irritate the air passages and lead to conjunctivitis and
inflammation of the air passages in the lungs. Battery acid
corrodes dental enamel and creates deep wounds after contact
with the skin which take a long time to heal. Repeated contact with
diluted acids causes skin diseases (inflammations, ulcers, slin
cracks). Acids coming into contact with water are diluted accom-
panied by significant development of heat.
•Do not tilt the battery otherwise battery electrolyte may flow out
of the battery vent openings. Protect the eyes with safety glasses
or a shield! There is the danger of suffering blindness! If any
battery electrolyte gets into your eye, rinse out your eye immedi-
ately with clear water for several minutes. Contact a doctor without
delay.
•Splashes of acid on your skin or clothes should be neutralised
as soon as possible using soap suds and then rinsed with plenty
of water. Contact a doctor immediately if you swallow battery elec-
trolyte.
•Keep batteries out of the reach of children.
•Hydrogen is released when you charge a battery and a highly
explosive gas mixture is produced. An explosion can be caused
through sparkling over during unclamping or loosening of the
cable plug while the ignition is on.
•Bridging of the poles will crea te a short circuit (e.g. through
metal objects, cables). Possible consequences of a short circuit:
Melting of lead struts, explosion and burning of the battery, jets of
acid spurting out.

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Using the systemSafetyDriving TipsGeneral MaintenanceBreakdown assistanceTechnical Data
Caution
•You must only disconnect the battery if the ignition is switched on,
otherwise the electrical system (electronic components) of the vehicle
may be damaged. When disconnecting the battery from the electrical
system of the vehicle, first disconnect the negative terminal (-) of the
battery. Then disconnect the positive terminal (+).
•When reconnecting the battery, first connect the positive terminal (+)
and only then the negative terminal (-) of the battery. You must on no
account connect the cables wrongly - risk of a cable fire.
•Ensure that battery acid does not come into contact with the vehicle
body otherwise damage could occur to the paintwork.
•Do not place the battery in direct daylight in order to protect the battery
housing from the effects of ultra-violet light.
For the sake of the environment
A removed battery is a special type of waste which is harmful to the envi-
ronment - contact your Škoda dealer regarding disposing of the battery.
Note
Please also refer to the guidelines ⇒page 216, also after connecting the
battery.
Battery with a charge level indicator, the so-called
magic eye
There is a so-called magic eye ⇒fig. 160 located on the top of the battery.
This indicator changes its colour in line with the charge state and electro-
lyte level in the battery. The colour serves as an aid to your Škoda dealer
in diagnosing the condition of the battery.
Remove the cover ⇒page 212, fig. 159 and knock the magic eye care-
fully before carrying out the battery check.
•green colour - the battery is adequately charged.
•dark colour - the battery has to be charged
•colourless or yellow - the electrolyte level is too low, no indication
regarding the charge state is possible. The battery must be replenished
with distilled water.
Batteries, which are more than 5 years old, must be replaced. We recom-
mend you have the electrolyte level inspected and adjusted to the correct
level or the battery replaced if necessary by a Škoda dealer.
WARNING (continued)
•It is prohibited to work with a naked flame and light, to smoke
or to carry out any activities which produce sparks. Avoid creating
sparks when working with cables and electrical devices. Strong
sparking represents a risk of injury.
•You must disconnect the negative terminal (-) of the battery
when carrying out work on the electrical system. If you wish to
replace a bulb it is sufficient to switch off the appropriate light.
Fig. 160 Engine
compartment: Battery
with magic eye