engine SMART FORTWO 2016 Owners Manual

Useful information
i
This Operator's Manual describes all
models and all standard and optional
equipment of your vehicle available at the
time of publication of the Operator's Man- ual. Country-specific differences are pos-
sible. Bear in mind that your vehicle may
not feature all functions described here.
This also applies to safety-relevant sys-
tems and functions.
iRead the information on qualified spe-
cialist workshops: (Ypage 20).
Where will I find...?
Vehicle tool kit
The TIREFIT kit and the towing eye are located
in the stowage well under the front-passenger
footwell.
XUnscrew wing nuts 0043.
XRemove the vehicle tool tray.
0043Towing eye
0044Tire sealant filler bottle
0087Tire inflation compressor
Flat tire
Preparing the vehicle
Your vehicle may be equipped with a TIREFIT
kit (Ypage 161).
Information on changing/mounting a wheel
(
Ypage 197).
XStop the vehicle on solid, non-slippery and
level ground, as far away as possible from
traffic.
XSwitch on the hazard warning lamps.
XSecure the vehicle against rolling away
(Ypage 100).
XIf possible, bring the front wheels into the
straight-ahead position.
XSwitch off the engine.
XRemove the SmartKey from the ignition
lock.
XMake sure that the passengers are not
endangered as they get out of the vehicle.
Make sure that no one is near the danger
area while a wheel is being changed. Any-
one who is not directly assisting in the
wheel change should, for example, stand
behind the barrier.
XGet out of the vehicle. Pay attention to
traffic conditions when doing so.
XClose the driver's door.
TIREFIT kit
Important safety notes
TIREFIT is a tire sealant.
You can use TIREFIT to seal punctures of up to
0.16 in (4 mm), particularly those in the tire
tread. You can use TIREFIT at outside tem-
peratures down to 00F84‡(00F820 †).
Flat tire161
>> Breakdown assistance.

Always make sure that neither you nor the bat-
tery is electrostatically charged. There is a
build-up of electrostatic charge, e.g.:
Rby wearing clothing made from synthetic
fibers
Rdue to friction between clothing and seats
Rif you push or pull the battery across the
carpet or other synthetic materials
Rif you wipe the battery with a cloth.
GWARNING
During the charging process, a battery pro-
duces hydrogen gas. If a short circuit
occurs or sparks are created, the hydrogen
gas can ignite. There is a risk of an explo- sion.
RMake sure that the positive terminal of a
connected battery does not come into
contact with vehicle parts.
RNever place metal objects or tools on a
battery.
RIt is important that you observe the
described order of the battery terminals
when connecting and disconnecting a
battery.
RWhen jump-starting, make sure that the
battery poles with identical polarity are
connected.
RIt is particularly important to observe
the described order when connecting and
disconnecting the jumper cables.
RNever connect or disconnect the battery
terminals while the engine is running.
GWARNING
Battery acid is caustic. There is a risk of
injury.
Avoid contact with skin, eyes or clothing.
Do not inhale any battery gases. Do not lean
over the battery. Keep children away from
batteries. Wash away battery acid immedi-
ately with plenty of clean water and seek
medical attention.
HEnvironmental note
Batteries contain danger-
ous substances. It is
against the law to dispose
of them with the household
rubbish. They must be col-
lected separately and recy-
cled to protect the envi-
ronment.
Dispose of batteries in an
environmentally friendly
manner. Take discharged
batteries to a qualified
specialist workshop or a
special collection point
for used batteries.
!Have the battery checked regularly at a
qualified specialist workshop.
Observe the service intervals in the Main-
tenance Booklet or contact a qualified spe-
cialist workshop for more information.
!You should have all work involving the
battery carried out at a qualified special-
ist workshop. In the exceptional case that
it is necessary for you to disconnect the
battery yourself, make sure that:
Ryou switch off the engine and remove the
SmartKey. Check that all the indicator
lamps in the instrument cluster are off.
Otherwise, electronic components, such
as the alternator, may be damaged.
Ryou first remove the negative terminal
clamp and then the positive terminal
clamp. Never swap the terminal clamps.
Otherwise, the vehicle's electronic sys-
tem may be damaged.
The battery and the cover of the positive
terminal clamp must be installed securely
during operation.
Comply with safety precautions and take pro-
tective measures when handling batteries.
WARNING
Fire, open flames and smoking are
prohibited when handling the bat-
tery. Avoid creating sparks.
Battery (vehicle)165
>> Breakdown assistance.
Z

Jump-starting
GWARNING
Battery acid is caustic. There is a risk of injury.
Avoid contact with skin, eyes or clothing. Do not inhale any battery gases. Do not lean over
the battery. Keep children away from batteries. Wash away battery acid immediately with
plenty of clean water and seek medical attention.
GWARNING
During charging and jump-starting, explosive gases can escape from the battery. There is a
risk of an explosion.
Particularly avoid fire, open flames, creating sparks and smoking. Ensure there is suffi-
cient ventilation while charging and jump-starting. Do not lean over a battery.
GWARNING
During the charging process, a battery produces hydrogen gas. If a short circuit occurs or
sparks are created, the hydrogen gas can ignite. There is a risk of an explosion.
RMake sure that the positive terminal of a connected battery does not come into contact with
vehicle parts.
RNever place metal objects or tools on a battery.
RIt is important that you observe the described order of the battery terminals when con-
necting and disconnecting a battery.
RWhen jump-starting, make sure that the battery poles with identical polarity are con-
nected.
RIt is particularly important to observe the described order when connecting and dis-
connecting the jumper cables.
RNever connect or disconnect the battery terminals while the engine is running.
GWARNING
A discharged battery can freeze at temperatures below freezing point. When jump-starting
the vehicle or charging the battery, gases can escape from the battery. There is a risk of an
explosion.
Allow the frozen battery to thaw out before charging it or jump-starting.
!Avoid repeated and lengthy starting attempts. Otherwise, the catalytic converter could be
damaged by the non-combusted fuel.
If, at low temperatures, the indicator lamps/warning lamps in the instrument cluster do not
light up, it is highly likely that the discharged battery has frozen. In this case you may neither
jump-start the vehicle nor charge the battery. The service life of a thawed-out battery may be
shorter. The starting characteristics can be impaired, particularly at low temperatures. Have
the thawed-out battery checked at a qualified specialist workshop.
168Jump-starting
>> Breakdown assistance.

Do not start the vehicle using a rapid charging device. If your vehicle's battery is discharged,
the engine can be jump-started from another vehicle or from a second battery using jumper
cables. Observe the following points:
RThe battery is not accessible in all vehicles. If the other vehicle's battery is not accessible,
jump-start the vehicle using a second battery or a jump-starting device.
RYou may only jump-start the vehicle when the engine and exhaust system are cold.
RDo not start the engine if the battery is frozen. Let the battery thaw first.
ROnly jump-start from batteries with a 12 V voltage rating.
ROnly use jumper cables which have a sufficient cross-section and insulated terminal
clamps.
RIf the battery is fully discharged, leave the battery that is being used to jump-start con-
nected for a few minutes before attempting to start. This charges the battery slightly.
RMake sure that the two vehicles do not touch.
Make sure that:
RThe jumper cables are not damaged.
RBare parts of the terminal clamp do not come into contact with other metal parts while the
jumper cables are connected to the battery.
RThe jump leads cannot come into contact with parts which can move when the engine is
running, such as the wiper rods or the fan.
XSecure the vehicle using the parking brake.
XTurn the key to position 0in the ignition lock and remove it.
XSwitch off all electrical consumers, e.g. rear window heating, lighting etc.
XOpen the service cover.
Position number 0083identifies the charged battery of the other vehicle or an equivalent jump-
starting device.
XRemove the protective cover from positive terminal 0043.
XConnect positive terminal0043on your battery to positive terminal 0044of donor battery 0083
using the jump lead. beginning with your own battery.
XStart the engine of the donor vehicle and run it at idling speed.
XConnect negative terminal 0087of donor battery 0083to negative terminal 0085of your battery
using the jump lead. Connect the jump lead to donor battery 0083first.
Jump-starting169
>> Breakdown assistance.
Z

XStart the engine.
XBefore disconnecting the jumper cables, let the engine run for several minutes.
XFirst disconnect the jump lead from negative terminal0085and negative terminal 0087and then
from positive terminal 0043and positive terminal 0044. Begin each time at the contacts on your
own vehicle first.
XAttach the protective cover to positive terminal 0043.
XHave the battery checked at a qualified specialist workshop.
iJump-starting is not considered to be a normal operating condition.
iJumper cables and further information regarding jump starting can be obtained at any
qualified specialist workshop.
Towing and tow-starting
Important safety notes
GWARNING
Functions relevant to safety are restricted or no longer available if:
Rthe engine is not running
Rthe brake system or the power steering is
malfunctioning
Rthere is a malfunction in the power sup-
ply or the vehicle's electrical system
When your vehicle is towed away or towed
started, you may require considerably more
effort to steer and brake. There is a risk of
an accident.
In such cases, use a tow bar. Before being
towed away or tow started, make sure the
steering moves freely.
GWARNING
You can no longer steer the vehicle if the
steering wheel lock has been engaged.
There is a risk of an accident.
Always switch off the ignition when towing the vehicle with a tow cable or a tow bar.
GWARNING
When towing or tow-starting another vehi-
cle and its weight is greater than the per-
missible gross weight of your vehicle, the:
Rthe towing eye could detach itself
Rthe vehicle/trailer combination could
rollover.
There is a risk of an accident.
When towing or tow-starting another vehi-
cle, its weight should not be greater than
the permissible gross weight of your vehi-
cle.
Information on your vehicle's gross vehicle
weight rating can be found on the vehicle
identification plate (
Ypage 205).
!Do not use the towing eyes for recovery
purposes as this could damage the vehicle.
If in doubt, recover the vehicle with a
crane.
!Drive slowly and smoothly when towing.
Excessive tractive power could otherwise
damage the vehicles.
!Do not tow with sling-type equipment.
This could damage the vehicle.
!The vehicle can be towed a maximum of
30 miles (50km). The towing speed of 30 mph (50 km/h) must not be exceeded.
If the vehicle has to be towed more than
30 miles (50km), the entire vehicle must be
raised and transported.
!Vehicles with automatic transmission
must not be started by tow-starting. This
could otherwise damage the transmission.
170Towing and tow-starting
>> Breakdown assistance.

switched on, use the combination switch as
usual. In this case, only the indicator
lamps for the direction of travel flash.
After resetting the combination switch, the
hazard warning lamp starts flashing again.
Vehicles with automatic transmission: the
automatic transmission automatically shifts
to position Pwhen you open the driver's or
front-passenger door or when you remove the
key from the ignition lock. In order to ensure
that the automatic transmission stays in
position Nwhen towing the vehicle, you must
observe the following points:
XMake sure that the vehicle is stationary.
XTurn the SmartKey to position 2in the igni-
tion lock.
XDepress and hold the brake pedal.
XShift the automatic transmission to posi-
tion N.
Vehicles with manual transmission:
XLeave the SmartKey in position 2in the
ignition lock.
XRelease the brake pedal.
XRelease the parking brake.
XSwitch on the hazard warning lamps
(Ypage 69).
It is important that you observe the safety
instructions when towing away your vehicle
(
Ypage 170).
Transporting the vehicle
!
You may only secure the vehicle by the
wheels, not by parts of the vehicle such as
axle or steering components. Otherwise,
the vehicle could be damaged.
XVehicles with automatic transmission:
turn the SmartKey to position 2in the igni-
tion lock (
Ypage 87).
XVehicles with manual transmission:
depress the clutch pedal fully and select
neutral.
XShift the transmission to position N.
As soon as the vehicle has been loaded:
XPrevent the vehicle from rolling away by
applying the parking brake.
XVehicles with automatic transmission:
shift the transmission to position P.
XVehicles with manual transmission:
depress the clutch pedal fully and engage
first or reverse gear.
XTurn the SmartKey to position0in the igni-
tion lock and remove it.
XSecure the vehicle.
The towing eye can be used to pull the vehicle
onto a trailer or transporter for transporting
purposes.
Tow-starting (emergency engine start-
ing)
!
Vehicles with automatic transmission
must not be started by tow-starting. This
could otherwise damage the transmission.
iYou can find information on "Jump-start-
ing" at (Ypage 168).
Before tow-starting:
Rthe battery must be connected
Rthe engine must be cold
Rthe exhaust system has cooled down.
XSwitch on the hazard warning lamps
(Ypage 69).
XInstall the towing eye (Ypage 171).
XSecure the rigid towing bar or the towing
rope.
XDepress and hold the brake pedal.
XTurn the SmartKey to position 2in the igni-
tion lock.
XDepress the clutch pedal fully, engage sec-
ond gear and keep the clutch pedal fully
depressed.
XRelease the brake pedal.
XTow-start the vehicle.
XRelease the clutch pedal slowly; do not
depress the accelerator pedal while doing
so.
XWhen the engine is started, immediately
depress the clutch pedal fully and select
neutral.
XPull over at a suitable place and stop the
vehicle safely, paying attention to road
and traffic conditions.
XSecure the vehicle against rolling away
with the parking brake.
XRemove the rigid towing bar or towing
rope.
172Towing and tow-starting
>> Breakdown assistance.

No.ConsumerCurrentColor coding
21Engine control unit5 ABrown
22Rear window wiper15 ABlue
23Starter motor30 AGreen
24Central locking40 AOrange
25Front windshield wiper30 AGreen
26Radio20 AYellow
27‑‑‑
2812 V socket15 ABlue
29Power supply control unit5 ABrown
30Horn15 ABlue
31‑‑‑
32Central locking15 ABlue
33Tail lamps, front fog lamps, hazard warning lamp
button, locking button, power windows, license
plate lighting, radio, control unit for air-con-
ditioning system, cruise control, parking aid
button, program selector button, tailgate unlock-
ing25 ACyan
34Headlamps, daytime running lamps25 ACyan
35Headlamps, daytime running lamps25 ACyan
36‑‑‑
37‑‑‑
38‑‑‑
39‑‑‑
40‑‑‑
41‑‑‑
42‑‑‑
43Exterior mirror heating5 ABrown
44Anti-entrapment feature25 ACyan
45Transmission control unit5 ABrown
46Radio amplifier20 AYellow
47‑‑‑
48‑‑‑
49‑‑‑
176Fuses
>> Breakdown assistance.

Direction of rotation
Tires with a specified direction of rotation
have additional benefits, e.g. if there is a
risk of hydroplaning. These advantages can
only be gained if the tires are fitted corre-
sponding to the direction of rotation.
An arrow on the sidewall of the tire indicates
its correct direction of rotation.
Storing wheels
Store wheels that are not being used in a cool,
dry and preferably dark place. Protect the
tires from oil, grease, gasoline and diesel.
Mounting a wheel
Preparing the vehicle
XMake sure that you have the appropriate
tire-changing tools. For further informa-
tion inquire at any smart center.
XStop the vehicle on solid, non-slippery and
level ground.
XApply the parking brake (Ypage 101).
XBring the front wheels into the straight-
ahead position.
XVehicles with automatic transmission:
shift the transmission to position P.
XVehicles with manual transmission:
depress the clutch pedal fully and engage
first or reverse gear.
XSwitch off the engine.
XRemove the SmartKey from the ignition
lock.
XAlso secure the vehicle against rolling
away.
Securing the vehicle to prevent it from
rolling away
XOn level ground:place chocks or other suit-
able items under the front and rear of the
wheel that is diagonally opposite the wheel
you wish to change.
XOn light downhill gradients: place chocks
or other suitable items in front of the
wheels of the front and rear axle.
Raising the vehicle
GWARNING
If you do not position the jack correctly at
the appropriate jacking point of the vehi- cle, the jack could tip over with the vehicle
raised. There is a risk of injury.
Only position the jack at the appropriate
jacking point of the vehicle. The base of the jack must be positioned vertically,
directly under the jacking point of the
vehicle.
Changing a wheel197
>> Wheels and tires.
Z

Observe the following when raising the vehi-
cle:
Rmake sure you have a suitable jack and
wheel wrench. If used incorrectly, the jack
could tip over with the vehicle raised.
For further information inquire at any
smart center.
Rthe jack is designed only to raise and hold
the vehicle for a short time while a wheel
is being changed. It is not suited for per-
forming maintenance work under the vehi-
cle.
Ravoid changing the wheel on uphill and
downhill slopes.
Rbefore raising the vehicle, secure it from
rolling away by applying the parking brake
and inserting wheel chocks. Never disen-
gage the parking brake while the vehicle is
raised.
Rthe jack must be placed on a firm, flat and
non-slip surface. On a loose surface, a
large, flat load-bearing underlay must be
used. On a slippery surface, a non-slip
underlay must be used, e.g. rubber mats.
Rdo not use wooden blocks or similar objects
as a jack underlay. Otherwise, the jack will
not be able to achieve its load-bearing
capacity due to the restricted height.
Rmake sure that the distance between the
underside of the tires and the ground does
not exceed 1.2 in (3 cm).
Rnever place your hands and feet under the
raised vehicle.
Rdo not lie under the vehicle.
Rdo not start the engine when the vehicle is
raised.
Rdo not open or close a door or the tailgate
while the vehicle is raised.
Rmake sure that no persons are present in the
vehicle when the vehicle is raised.
!The jack is designed exclusively for
jacking up the vehicle at the jacking
points. Otherwise, your vehicle could be
damaged.
Steel wheel with hub cap
XVehicles with steel wheels and hub caps:
carefully reach into two of the hub cap
openings and remove the hub cap.
Steel wheel with hub cap
XVehicles with steel wheels and hub caps:
remove the hub cap.
XUsing wheel wrench 0043, loosen the bolts on
the wheel you wish to change by about one
full turn. Do not unscrew the bolts com-
pletely.
198Changing a wheel
>> Wheels and tires.

Example: vehicle identification plate (Canada
only)
0044
VIN
0087Paint code
iThe data shown on the vehicle identifi-
cation plate is used only as an example.
This data is different for every vehicle and
can deviate from the data shown here. You
can find the data applicable to your vehi-
cle on the vehicle identification plate.
Vehicle identification number (VIN)
XSlide the right-hand front seat to its rear-
most position.
XFold up floor covering 0043in front of the
right-hand front seat.
You will see VIN 0044.
The VIN can also be found in the following
locations:
Rat lower edge of the windshield 0043
Ron the vehicle identification plate
(Ypage 205)
Engine number
0043Engine number (stamped into the crank-
case)
0043Emissions control information plate
206Identification plates
>> Technical data.