steering SMART FORTWO 2016 Service Manual

!Do not affix the following to plastic sur-
faces:
Rstickers
Rfilms
Rscented oil bottles or similar items
You can otherwise damage the plastic.
!Do not allow cosmetics, insect repellent
or sunscreen to come into contact with the
plastic trim. This maintains the high-
quality look of the surfaces.
XWipe the plastic trim with a damp, lint-
free cloth, e.g. a microfiber cloth.
XHeavy soiling: use care products and clean-
ing agents recommended and approved by
smart.
The surface may change color temporarily.
Wait until the surface is dry again.
Cleaning the steering wheel and gear or
selector lever
XThoroughly wipe with a damp cloth or use
leather care agents that have been recom-
mended and approved by smart.
Cleaning the seat covers
General notes
!Do not use a microfiber cloth to clean
covers made out of real leather, artificial leather or DINAMICA. If used often, these
can damage the cover.
iNote that regular care is essential to
ensure that the appearance and comfort of
the covers is retained over time.
Genuine leather seat covers
Leather is a natural product.
It exhibits natural surface characteristics,
for example:
RDifferences in the texture
Rmarks caused by growth and injury
RSlight nuances of color
These are characteristics of leather and not
material defects.
!To retain the natural appearance of the
leather, observe the following cleaning
instructions:
RClean genuine leather covers carefully
with a damp cloth and then wipe the cov-
ers down with a dry cloth.
RMake sure that the leather does not
become soaked. It may otherwise become
rough and cracked.
ROnly use leather care agents that have
been recommended by smart. You can
obtain these from a qualified specialist
workshop.
Seat covers of other materials
!Observe the following when cleaning:
Rclean artificial leather covers with a
cloth moistened with a solution contain-
ing 1% detergent (e.g. dish washing liq-
uid).
Rclean cloth covers with a microfiber
cloth moistened with a solution contain-
ing 1% detergent (e.g. dish washing liq-
uid). Rub carefully and always wipe
entire seat sections to avoid leaving
visible lines. Leave the seat to dry
afterwards. Cleaning results depend on
the type of dirt and how long it has been
there.
Rclean DINAMICA covers with a damp cloth.
Make sure that you wipe entire seat sec-
tions to avoid leaving visible lines.
Cleaning the seat belts
GWARNING
Seat belts can become severely weakened if bleached or dyed. This could cause the seat
belts to tear or fail, for instance, in the
event of an accident. This poses an
increased risk of injury or fatal injury.
Never bleach or dye the seat belts.
!Do not clean the seat belts using chemical
cleaning agents. Do not dry the seat belts by
heating at temperatures above 176 ‡(80 †)
or in direct sunlight.
XUse clean, lukewarm water and soap solu-
tion.
Care159
>> Maintenance and care.
Z

GWARNING
If the required tire pressure is not reached after driving for a short period, the tire is
too badly damaged. The tire sealant cannot repair the tire in this instance. Damaged
tires and a tire pressure that is too low can
significantly impair the vehicle's brakingand driving characteristics. There is a
risk of accident.
Do not continue driving. Contact a quali-
fied specialist workshop.
XCorrect the tire pressure if it is still at
least 130 kPa (1.3 bar/19 psi). For values, see
the tire and loading information table on
the driver's side B-pillar.
XTo increase the tire pressure: switch on the
tire inflation compressor.
XTo reduce the tire pressure: depress pres-
sure release button 0043next to pressure
gauge 0044.
XIf the tire pressure is correct, unscrew the
filler hose from the valve of the sealed
tire.
XScrew the valve cap onto the valve of the
sealed tire.
XDrive to the nearest qualified specialist
workshop and have the tire changed there.
XHave the tire sealant bottle and the filler
hose replaced as soon as possible at a
qualified specialist workshop.
XHave the tire sealant bottle replaced every
four years at a qualified specialist work-
shop.
Battery (vehicle)
Important safety notes
Special tools and expert knowledge are
required when working on the battery, e.g.
removal and installing. You should therefore
have all work involving the battery carried
out at a qualified specialist workshop.
GWARNING
Work carried out incorrectly on the battery
can lead, for example, to a short circuit and
thus damage the vehicle electronics. This
can lead to function restrictions applying
to safety-relevant systems, e.g the lighting system, the ABS (anti-lock braking system)
or the ESP
®(Electronic Stability Program).
The operating safety of your vehicle may be restricted.
You could lose control of the vehicle, for
example:
Rwhen braking
Rin the event of abrupt steering maneuvers
and/or when the vehicle's speed is not
adapted to the road conditions
There is a risk of an accident.
In the event of a short circuit or a similar
incident, contact a qualified specialist
workshop immediately. Do not drive any
further. You should have all work involving
the battery carried out at a qualified spe-
cialist workshop.
Further information about ABS (
Ypage 47) and
esp®(Ypage 49).
GWARNING
Electrostatic build-up can lead to the cre- ation of sparks, which could ignite the
highly explosive gases of a battery. There
is a risk of an explosion.
Before handling the battery, touch the
vehicle body to remove any existing elec-
trostatic build-up.
The highly flammable gas mixture forms when charging the battery as well as when jump-
starting.
164Battery (vehicle)
>> Breakdown assistance.

XStart the engine.
XBefore disconnecting the jumper cables, let the engine run for several minutes.
XFirst disconnect the jump lead from negative terminal0085and negative terminal 0087and then
from positive terminal 0043and positive terminal 0044. Begin each time at the contacts on your
own vehicle first.
XAttach the protective cover to positive terminal 0043.
XHave the battery checked at a qualified specialist workshop.
iJump-starting is not considered to be a normal operating condition.
iJumper cables and further information regarding jump starting can be obtained at any
qualified specialist workshop.
Towing and tow-starting
Important safety notes
GWARNING
Functions relevant to safety are restricted or no longer available if:
Rthe engine is not running
Rthe brake system or the power steering is
malfunctioning
Rthere is a malfunction in the power sup-
ply or the vehicle's electrical system
When your vehicle is towed away or towed
started, you may require considerably more
effort to steer and brake. There is a risk of
an accident.
In such cases, use a tow bar. Before being
towed away or tow started, make sure the
steering moves freely.
GWARNING
You can no longer steer the vehicle if the
steering wheel lock has been engaged.
There is a risk of an accident.
Always switch off the ignition when towing the vehicle with a tow cable or a tow bar.
GWARNING
When towing or tow-starting another vehi-
cle and its weight is greater than the per-
missible gross weight of your vehicle, the:
Rthe towing eye could detach itself
Rthe vehicle/trailer combination could
rollover.
There is a risk of an accident.
When towing or tow-starting another vehi-
cle, its weight should not be greater than
the permissible gross weight of your vehi-
cle.
Information on your vehicle's gross vehicle
weight rating can be found on the vehicle
identification plate (
Ypage 205).
!Do not use the towing eyes for recovery
purposes as this could damage the vehicle.
If in doubt, recover the vehicle with a
crane.
!Drive slowly and smoothly when towing.
Excessive tractive power could otherwise
damage the vehicles.
!Do not tow with sling-type equipment.
This could damage the vehicle.
!The vehicle can be towed a maximum of
30 miles (50km). The towing speed of 30 mph (50 km/h) must not be exceeded.
If the vehicle has to be towed more than
30 miles (50km), the entire vehicle must be
raised and transported.
!Vehicles with automatic transmission
must not be started by tow-starting. This
could otherwise damage the transmission.
170Towing and tow-starting
>> Breakdown assistance.

switched on, use the combination switch as
usual. In this case, only the indicator
lamps for the direction of travel flash.
After resetting the combination switch, the
hazard warning lamp starts flashing again.
Vehicles with automatic transmission: the
automatic transmission automatically shifts
to position Pwhen you open the driver's or
front-passenger door or when you remove the
key from the ignition lock. In order to ensure
that the automatic transmission stays in
position Nwhen towing the vehicle, you must
observe the following points:
XMake sure that the vehicle is stationary.
XTurn the SmartKey to position 2in the igni-
tion lock.
XDepress and hold the brake pedal.
XShift the automatic transmission to posi-
tion N.
Vehicles with manual transmission:
XLeave the SmartKey in position 2in the
ignition lock.
XRelease the brake pedal.
XRelease the parking brake.
XSwitch on the hazard warning lamps
(Ypage 69).
It is important that you observe the safety
instructions when towing away your vehicle
(
Ypage 170).
Transporting the vehicle
!
You may only secure the vehicle by the
wheels, not by parts of the vehicle such as
axle or steering components. Otherwise,
the vehicle could be damaged.
XVehicles with automatic transmission:
turn the SmartKey to position 2in the igni-
tion lock (
Ypage 87).
XVehicles with manual transmission:
depress the clutch pedal fully and select
neutral.
XShift the transmission to position N.
As soon as the vehicle has been loaded:
XPrevent the vehicle from rolling away by
applying the parking brake.
XVehicles with automatic transmission:
shift the transmission to position P.
XVehicles with manual transmission:
depress the clutch pedal fully and engage
first or reverse gear.
XTurn the SmartKey to position0in the igni-
tion lock and remove it.
XSecure the vehicle.
The towing eye can be used to pull the vehicle
onto a trailer or transporter for transporting
purposes.
Tow-starting (emergency engine start-
ing)
!
Vehicles with automatic transmission
must not be started by tow-starting. This
could otherwise damage the transmission.
iYou can find information on "Jump-start-
ing" at (Ypage 168).
Before tow-starting:
Rthe battery must be connected
Rthe engine must be cold
Rthe exhaust system has cooled down.
XSwitch on the hazard warning lamps
(Ypage 69).
XInstall the towing eye (Ypage 171).
XSecure the rigid towing bar or the towing
rope.
XDepress and hold the brake pedal.
XTurn the SmartKey to position 2in the igni-
tion lock.
XDepress the clutch pedal fully, engage sec-
ond gear and keep the clutch pedal fully
depressed.
XRelease the brake pedal.
XTow-start the vehicle.
XRelease the clutch pedal slowly; do not
depress the accelerator pedal while doing
so.
XWhen the engine is started, immediately
depress the clutch pedal fully and select
neutral.
XPull over at a suitable place and stop the
vehicle safely, paying attention to road
and traffic conditions.
XSecure the vehicle against rolling away
with the parking brake.
XRemove the rigid towing bar or towing
rope.
172Towing and tow-starting
>> Breakdown assistance.

Fuse allocation
No.ConsumerCurrentColor coding
1Starter motor5 ABrown
2Power steering control unit5 ABrown
3Lighting control unit5 ABrown
4Air bag5 ABrown
5‑‑‑
6Instrument cluster10 ARed
7Horn, alarm system15 ABlue
8Control unit power supply10 ARed
9Control unit power supply10 ARed
10Central control unit20 AYellow
11Turn signals15 ABlue
12Central control unit10 ARed
13Central control unit15 ABlue
14Power windows (anti-entrapment feature)30 AGreen
15ESP®5 ABrown
16Interior lighting10 ARed
17Immobilizer3 AViolet
18Electrical exterior mirror5 ABrown
19Brake lamps10 ARed
20Parking aid, headlamp settings15 ABlue
Fuses175
>> Breakdown assistance.
Z

Useful information
i
This Operator's Manual describes all
models and all standard and optional
equipment of your vehicle available at the
time of publication of the Operator's Man- ual. Country-specific differences are pos-
sible. Bear in mind that your vehicle may
not feature all functions described here.
This also applies to safety-relevant sys-
tems and functions.
iRead the information on qualified spe-
cialist workshops: (Ypage 20).
Important safety notes
GWARNING
If wheels and tires of the wrong size are
used, the wheel brakes or suspension com-
ponents may be damaged. There is a risk of
an accident.
Always replace wheels and tires with those
that fulfill the specifications of the orig-
inal part.
When replacing wheels, make sure to use the
correct:
Rdesignation
Rmodel
When replacing tires, make sure to use the
correct:
Rdesignation
Rmanufacturer
Rmodel
GWarning
A flat tire severely impairs the driving,
steering and braking characteristics of
the vehicle. There is a risk of an accident.
do not drive with a flat tire. Immediately
replace the flat tire with your spare wheel,
or consult a qualified specialist workshop.
Accessories that are not approved for your
vehicle by smart or that are not being used
correctly can impair driving safety. Before purchasing and using non-approved
accessories, visit a qualified specialist
workshop and inquire about:
Rsuitability
Rlegal stipulations
Rfactory recommendations
Information on dimensions and types of
wheels and tires for your vehicle
(
Ypage 200).
Information on air pressure for the tires on
your vehicle can be found:
Ron the tire and loading information table
on the driver's side B-pillar
Runder "tire pressure" (Ypage 180)
iFurther information on wheels and tires
can be obtained at any qualified specialist
workshop.
Operation
Information on driving
RCheck the tire pressures when the vehicle
is heavily laden and, if necessary, adjust
before beginning your journey.
RWhile driving, pay attention to vibrations,
noises and unusual handling characteris-
tics, e.g. pulling to one side. This may
indicate that the wheels or tires are dam-
aged. If you suspect that a tire is defec-
tive, reduce your speed immediately. Stop
the vehicle as soon as possible to check the
wheels and tires for damage. Hidden tire
damage could also be causing the unusual
handling characteristics. If you find no
signs of damage, have the tires and wheels
checked at a qualified specialist work-
shop.
RWhen parking your vehicle, make sure that
the tires do not get deformed by the curb or
other obstacles. If it is necessary to drive
over curbs, speed humps or similar eleva-
tions, try to do so slowly and at an obtuse
angle. Otherwise, the tires, particularly
the sidewalls, may be damaged.
Operation177
>> Wheels and tires.
Z

!Vehicles with steel wheels:if you mount
snow chains on steel wheels, you may dam-
age the hub caps. Remove the hub caps from
the relevant wheels before mounting the
snow chains.
smart recommends that you only use snow
chains that have been specially approved for
smart. For more information, please contact
the smart center or a qualified specialist
workshop.
Bear in mind that snow chains are designed
for a certain wheel size. If you mount tires
that are larger or smaller than the original
tires, you will require new snow chains of the
correct size.
If you intend to mount snow chains, please
bear the following points in mind:
RSnow chains may not be mounted on all
wheel/tire combinations. Permissible
wheel-tire combinations (
Ypage 200).
ROnly use snow chains when driving on roads
completely covered by snow. Remove the
snow chains as soon as possible when you
come to a road that is not snow-covered.
RLocal regulations may restrict the use of
snow chains. Observe the appropriate reg-
ulations if you wish to mount snow chains.
Rdo not exceed the maximum permissible
speed of 30 mph (50 km/h).
Tire pressure
Tire pressure specifications
GWARNING
Underinflated or overinflated tires pose
the following risks:
Rthe tires may burst, especially as the
load and vehicle speed increase.
Rthe tires may wear excessively and/or
unevenly, which may greatly impair tire
traction.
Rthe driving characteristics, as well as
steering and braking, may be greatly
impaired.
There is a risk of an accident.
Follow recommended tire inflation pres-
sures and check the pressure of all the tires including the spare wheel:
Rmonthly, at least
Rif the load changes
Rbefore beginning a long journey
Runder different operating conditions,
e.g. off-road driving
If necessary, correct the tire pressure.
The specifications on the sample Tire and
Loading Information placard and tire pres-
sure tables are examples. Tire pressure spec-
ifications are vehicle-specific and may
deviate from the data shown here. The tire
pressure specifications that are valid for
your vehicle can be found on the Tire and
Loading Information placard and tire pres-
sure table on the vehicle.
The recommended tire pressures for the tires
mounted at the factory can be found on the
labels described here.
Further information on tire pressures can be
obtained at a qualified specialist workshop.
0043Recommended tire pressures
The Tire and Loading Information placard is
on the B-pillar on the driver's side
(
Ypage 185).
The Tire and Loading Information placard
contains the recommended tire pressures for
cold tires. The recommended tire pressures
are valid for the maximum permissible load
and up to the maximum permissible vehicle
speed.
The tire pressure table is on the inside of the
fuel filler flap.
180Tire pressure
>> Wheels and tires.

warning lamp will flash for approximately
a minute and then remain continuously
illuminated. This sequence will be repea-
ted every time the vehicle is started as long
as the malfunction exists. When the mal-
function indicator is illuminated, the sys-
tem may not be able to detect or signal low
tire pressure as intended.
TPMS malfunctions may occur for a variety
of reasons, including the installation of
incompatible replacement or alternate
tires or wheels on the vehicle that prevent
the TPMS from functioning properly. Always
check the TPMS malfunction telltale after
replacing one or more tires or wheels on
your vehicle to ensure that the replacement
or alternate Tires and wheels allow the
TPMS to continue to function properly.
It is the driver's responsibility to set the
tire pressure to that recommended for cold
tires which is suitable for the operating sit-
uation (
Ypage 180). Note that the correct tire
pressure for the current operating situation
must first be taught-in to the tire pressure
monitor. If there is a substantial loss of
pressure, the warning threshold for the warn-
ing message is aligned to the reference val-
ues taught-in. Restart the tire pressure mon-
itor after adjusting to the cold tire pressure.
The current pressures are saved as new ref-
erence values. As a result, a warning message
will appear if the tire pressure drops sig-
nificantly.
The tire pressure monitor does not warn you of
an incorrectly set tire pressure. Observe the notes on the recommended tire pressure
(
Ypage 180).
The tire pressure monitor is not able to warn
you of a sudden loss of pressure, e.g. if the
tire is penetrated by a foreign object. In the
event of a sudden loss of pressure, bring the
vehicle to a halt by braking carefully. Avoid
abrupt steering maneuvers. The tire pressure monitor has a yellow warn-
ing lamp in the instrument cluster for indi-
cating a pressure loss or malfunction.
Whether the warning lamp flashes or lights up
indicates whether a tire pressure is too low
or the tire pressure monitor is malfunction-
ing:
RIf the warning lamp is lit continuously, the
tire pressure on one or more tires is sig-
nificantly too low. The tire pressure mon-
itor is not malfunctioning.
RIf the warning lamp flashes for around a
minute and then remains lit constantly, the
tire pressure monitor is malfunctioning.
iA message appears in the display in addi-
tion to the warning lamp.
Observe the information on display mes-
sages (
Ypage 126).
If the tire pressure monitor is malfunction-
ing, it may take up to ten minutes for the tire
pressure warning lamp to inform you of the
malfunction. The malfunction will be indi-
cated first by the tire pressure warning lamp
flashing for approximately one minute and
then remaining lit. When the malfunction has
been rectified, the tire pressure warning
lamp goes out after a few minutes of driving.
The operation of the tire pressure monitor
can be affected by interference from radio
transmitting equipment (e.g. radio head-
phones, two-way radios) that may be being
operated in or near the vehicle.
Tire pressure monitor warning messages
If the tire pressure monitor detects a pres-
sure loss in one or more tires, a warning mes-
sage is shown in the display. The yellow warn-
ing light in the tire pressure monitor lights
up. For certain display messages a warning
tone also sounds.
RIf the Correct Tire Pressuremessage
appears in the display, the tire pressure in
at least one tire is too low. Correct the tire
pressure at the next opportunity.
RIf the Tire Pressure Warning TireFailuremessage appears in the display,
the tire pressure in one or more tires has
dropped suddenly and the tires must be
checked.
Observe the instructions and safety notes for the display messages in the "Tires" section
184Tire pressure
>> Wheels and tires.

(Ypage 126) and the indicator and warning
lamps in the instrument cluster in the "Tires" section (
Ypage 139).
Restarting the tire pressure monitor
When you restart the tire pressure monitor,
all existing warning messages are deleted
and the warning lamps go out. The monitor
uses the currently set tire pressures as the
reference values for monitoring. In most
cases, the tire pressure monitor will auto-
matically detect the new reference values
after you have changed the tire pressure.
However, you can also define reference values
manually as described here. The tire pres-
sure monitor then monitors the new tire pres-
sure values.
XSet the tire pressure to the value recom-
mended for the corresponding driving sit-
uation on the Tire and Loading Information
placard on the B-pillar on the driver's side
(
Ypage 180).
Additional tire pressure values for dif-
ferent loads can also be found on the tire
pressure table on the inside of the fuel
filler flap (
Ypage 180).
XMake sure that the tire pressure is correct on all four wheels.
On-board computer with a color display
XTo restart the tire pressure monitor: press
the 0063 or0064 button on the steering
wheel to select the Settings
menu and
press 0076on the steering wheel to con-
firm.
XPress the 0063or0064 button to select the
TirePressureMonitorsubmenu and con-
firm with 0076.
The Tire Pressure Monitor Use Cur‐
rentPressuresAsNewReferenceVal‐ues?message appears in the display.
If you wish to confirm the restart:
XPress the 0063or0064 button to select yesand press the0076button to confirm.
The Tire Pressure Monitor Restarted
message appears in the display.
XPress 0076to confirm.
After a short while, the message is also
hidden without pressing the 0076button.
After driving for a few minutes, the system
checks whether the current tire pressures are within the specified range. The new
tire pressures are then accepted as refer-
ence values and monitored.
iIf the
Tire Pressure Monitor Restar‐tedmessage does not appear after approx-
imately 5 seconds, the restart was not suc-
cessful. If this occurs, repeat the restart.
If you wish to cancel the restart:
XPress the 0063or0064 button to select noand press the0076button to confirm.
The tire pressure values stored at the last
restart will continue to be monitored.
Radio type approval for the tire pressure
monitor
CountryRadio type approval number
USAFCC ID: MRXMW2433A
FCC ID: MRXGG4
FCC ID: MRXMC34MA4
CanadaIC: 2546A-MW2433A
IC: 2546A-GG4
IC: 2546A-MC34MA4
Loading the vehicle
Instruction labels for tires and loads
GWARNING
Overloaded tires can overheat, causing a
blowout. Overloaded tires can also impair
the steering and driving characteristics
and lead to brake failure. There is a risk of
accident.
Observe the load rating of the tires. The
load rating must be at least half of the GAWR
of your vehicle. Never overload the tires by exceeding the maximum load.
Two instruction labels on your vehicle show
the maximum possible load.
(1) The Tire and Loading Information plac- ard is on the B-pillar on the driver's
side. The Tire and Loading Information
placard shows the maximum permissible
number of occupants and the maximum
permissible vehicle load. It also con-
Loading the vehicle185
>> Wheels and tires.
Z