brake SMART FORTWO COUPE 2010 Repair Manual

Rear lampsTail lamp unitType0046Brake lamp/tail lamp/turn signal
lamp/side marker lamp
12 V 21/5 W0047Reflector
-008ABackup lamp
12 V 21 WLicense plate lampsType0046License plate lamps
C 5 WHigh‑mounted brake lampType0046High‑mounted brake lamp
W 16 W166Replacing bulbs>> Practical hints.
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Left bulb carrier with bulb sockets (right bulb
carrier in reverse)
0046Retaining tab008ABrake, tail, turn signal and side marker
lamp bulb0088Backup lamp bulbXDepending on which bulb needs to be
replaced, press gently onto bulb 008A
or 0088 and turn it counterclockwise.XPull the bulb out of the bulb socket.XInstalling: Insert the new bulb into the
bulb socket.XPress gently onto the bulb and turn it
clockwise until it engages.XInsert the bulb carrier into the tail lamp
housing.XPress gently onto the bulb carrier.
Let retaining tab 0046 engage.XFold the damping material backward, if
necessary.XReinstall the side cover in the cargo
compartment.High-mounted brake lampXRemoving: Unscrew retaining screws 0046.XRemove high-mounted brake lamp 0047.XDetach electrical connector 0088 from bulb
socket 008A.XTurn the bulb counterclockwise and pull
it out of its socket.XInstalling: Install in the reverse order.
License plate lamps
GWarning!
High outside temperature, stop-and-go
traffic, driving on long uphill grades, or
driving at high engine speed may increase
the temperature in the engine
compartment. Therefore the area around the
air slots in the rear apron may be hot. Let
the engine cool off before touching this
area to prevent burns.
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XRemoving: Fold the wiper arm away from
the rear window until you feel it engage.XFold wiper blade 0046 away from the wiper
arm in direction of arrow 0047 until it
disengages from its mounting.XDetach wiper blade 0046.XInstalling: Push the new wiper blade onto
the wiper arm until you feel it engage.XFold the wiper blade into a position
parallel to the wiper arm.XFold the wiper arm backward to rest on
the rear window.
Make sure to hold on to the wiper when
folding the wiper arm back.
! Make sure the wiper blade is properly
installed. An improperly installed
wiper blade may cause rear window
damage.
Adjusting the washer jet nozzles
0046Front washer jet nozzles0047Rear washer jet nozzlesXAdjusting: Use a needle to move washer
jet nozzles 0046 or 0047 left, right, up, or
down.
i Check the setting of the washer jet
nozzles at regular intervals. The washer
jet nozzles are correctly set when the
water jet hits the windshield or the rear
window approximately in the center.
Flat tire
Preparing the vehicle
Upon experiencing any type of problem
with the vehicle’s tires, switch on the
hazard warning flasher, carefully slow
down and exit the roadway in a cautious
manner.
XPark the vehicle at a safe distance from
moving traffic on a hard, flat surface
when possible.XMake sure the tire valve of the damaged
tire is located below the horizontal axle
of the wheel hub.XEngage the parking brake.XTurn the steering wheel so that the front
wheels are in a straight ahead position.XMove the gear selector lever to park
position P.XTurn off the engine.XRemove the key from the starter switch
and take the key with you.
i Open door only when conditions are safe
to do so.
XHave any passenger exit the vehicle at a
safe distance from the roadway.
Using the tire repair kit
! Depending on the type of damage on the
tire, the tire sealant could damage the
sensor of the Tire Pressure Monitoring
System (TPMS)*. Such damage is not
covered by the smart Limited Warranty.
When having the damaged tire replaced,
also have the TPMS sensors* checked for
proper function. When the sensor is
damaged, the TPMS* will not function
properly. The sensor must then be
replaced at an authorized smart center as
soon as possible.
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adversely affect handling and fuel
economy, and are more likely to fail from
being overheated.
Do not overinflate tires. Overinflated
tires can adversely affect handling and
ride comfort, wear unevenly, increase
stopping distance, and result in sudden
deflation (blowout) because they are more
likely to become punctured or damaged by
road debris, potholes etc.
Do not overload the tires by exceeding the
specified load limit as indicated on the
Tire and Loading Information placard on
the driver’s door B‑pillar. Overloading the
tires can overheat them, possibly causing
a blowout. Overloading the tires can also
result in handling or steering problems, or
brake failure.XDrive to the nearest authorized smart
center, to have the damaged tire
replaced.XContact an authorized smart center as
soon as possible to obtain a new filler
hose and a new tire sealant container.XBring used tire sealant materials to an
authorized smart center for proper
disposal.XReplace your tire sealant container
every 4 years. Replacement containers
are available at any authorized smart
center.GWarning!
After changing a tire, contact a smart
center to make sure the bolts holding the
wheel to the car are tight enough.
Otherwise, the wheels could come off. Each
bolt should be tightened to a torque of
81 lb‑ft (110 Nm).
Wheel change
Preparing the vehicle
XPark the vehicle on a hard, flat surface
when possible.XTurn on the hazard warning flasher.XTurn the steering wheel so that the front
wheels are in a straight-ahead position.XEngage the parking brake.XMove the gear selector lever to park
position P.XTurn off the engine.XHave any passenger exit the vehicle at a
safe distance from the roadway.
Removing the wheel
GWarning!
When jacking up the vehicle, only use a
suitable jack. Observe the manufacturer’s
safety instructions.
The jack must be designed for jacking up
this vehicle at the jack take-up brackets
built into both sides of the vehicle.
The jack is intended only for lifting the
vehicle briefly for wheel changes. It is not
suited for performing maintenance work
under the vehicle. To help avoid personal
injury, use the jack only to lift the vehicle
during a wheel change.
Never get beneath the vehicle while it is
supported by the jack. Keep hands and feet
away from the area under the lifted vehicle.
Always lower the vehicle onto sufficient
capacity jackstands before working under
the vehicle.
Always firmly engage the parking brake and
block the wheels with wheel chocks or other
sizeable objects before raising the
vehicle with the jack. Do not release the
parking brake while the vehicle is raised.
Make sure the ground on which the vehicle
is standing and where you place the jack is
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GWarning!
Failure to follow these instructions can
result in severe injury or death.
Observe all safety instructions and
precautions when handling automotive
batteries.
Never lean over batteries while
connecting, you might get injured.
Battery fluid contains sulfuric acid. Do not
allow this fluid to come in contact with
eyes, skin or clothing. In case it does,
immediately flush affected area with water
and seek medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and explosive. Keep
flames or sparks away from battery, avoid
improper connection of jumper cables,
smoking, etc.
GWarning!
Do not place any metal objects on a battery.
You could otherwise cause a short circuit
and the battery’s highly flammable
chemicals could ignite.
Never allow any metal object to contact both
battery terminals or the positive terminal
and the vehicle body at the same time. This
might short circuit the battery and ignite
the highly flammable and explosive
hydrogen gas generated by the battery,
causing serious personal injury.
GWarning!
Keep flames or sparks away from battery,
avoid improper connection of jumper
cables, smoking, etc.
R When disconnecting the battery, always
disconnect the negative terminal first,
followed by positive terminal.
R When connecting the battery, always
connect the positive terminal first,
followed by the negative terminal.
R Do not loosen or disconnect the battery
terminal clips while the engine is
running or the key is in the starter
switch.
! Never loosen or detach battery terminal
clamps while the engine is running or the
key is in the starter switch. Otherwise
the alternator and other electronic
components could be severely damaged.
Have the battery checked regularly at an
authorized smart center.
Refer to Maintenance Booklet for
maintenance intervals or contact an
authorized smart center for further
information.
! Never invert the terminal connections!
Disconnecting, removing, charging,
reinstalling and reconnecting the
battery
Disconnecting the battery
i If the battery is disconnected or
discharged
R the key will not turn in the starter
switch
R the automatic transmission will
remain in park position P
For more information see “Jump
starting” ( Y page 183).
XEngage the parking brake.XMove the gear selector lever to park
position P.XTurn off all electrical accessories.XTurn off the engine.XOpen the passenger door.XMove the passenger seat to the rear as far
as possible.XUnscrew the carpet holder in the
passenger footwell ( Y page 148).XLift the carpet.Battery181>> Practical hints.451_AKB; 3; 22, en-USd2ureepe,Version: 2.11.8.12009-07-27T09:36:34+02:00 - Seite 181Z

start power by an external battery or
starter pack.
R Jump starting should only be performed
when the engine and catalytic converter
are cold.
R Do not start the engine if the battery is
frozen. Let the battery thaw out first.
R Only jump start from batteries with the
same voltage rating (12 V). Jump starting
with a more powerful battery could
damage the vehicle’s electrical system.
Such damage will not be covered by the
smart Limited Warranty.
R Only use jumper cables with sufficient
cross-section and insulated terminal
clamps.
R Always make sure the jumper cables are
not on or near pulleys, fans or other parts
that move when an engine is started or
running.
R Should the battery be drained
completely, let the donating power
source charge the vehicle for several
minutes before reattempting the
starting process.GWarning!
Keep flames or sparks away from battery. Do
not smoke.
Observe all safety instructions and
precautions when handling automotive
batteries.
Jump start assistance
Your vehicle’s battery is located in the
passenger footwell below the footrest
( Y page 182).
For jump starting, use the terminals of the
battery, keeping the leads connected.
XMake sure the two vehicles do not touch.XSwitch off all electrical consumers.XEngage the parking brake.XMove the gear selector lever to park
position P.XTurn off the engine.XGet access to the battery in the passenger
footwell ( Y page 181).XRemove the positive terminal cover.184Jump starting>> Practical hints.
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Position 0086 represents the charged battery
of another vehicle or an equivalent starter
pack.
! Never invert the terminal connections!XConnect positive terminal 0046 of charged
battery 0086 with positive terminal 0047 of
discharged battery 0087 with a jumper
cable. Clamp the jumper cable to
positive terminal 0046 of charged battery
0086 first.XStart the engine of the vehicle with
charged battery 0086 and run at idle speed.XConnect negative terminal 008A of charged
battery 0086 with negative terminal 0088 of
discharged battery 0087 with a jumper
cable. Clamp the jumper cable to
negative terminal 008A of charged battery
0086 first.XStart the engine of the vehicle with
discharged battery 0087 and run at idle
speed. You can now switch on the
electrical consumers. Do not switch on
the headlamps under any circumstances.XRemove the jumper cables from negative
terminals 008A and 0088 first.XRemove the jumper cables from positive
terminals 0046 and 0047.
You can now switch on the headlamps.XRemount the positive terminal cover.XHave the battery checked at the nearest
authorized smart center.
Towing
About towing
This section offers information on towing
methods for breakdown situations,
emergency towing, and flat towing smart
vehicles.
Recommended towing method -
Breakdown situation
smart recommends that the vehicle be
transported with all wheels off the ground
using a flatbed carrier truck or
appropriate wheel lift/dolly equipment.XSwitch off the tow‑away protection* and
interior motion sensor* ( Y page 48).
!
To prevent damage during transport, do
not tie down the vehicle by its chassis or
suspension parts — use only wheel straps
to position and hold down the vehicle.
Improper tie down on a flatbed carrier
truck or trailer can damage suspension
parts and body panels.
Emergency towing
When circumstances do not permit the
recommended towing method, the vehicle
may be towed with all wheels on the ground
using a strap or tow bar connected to
another vehicle. Only tow the vehicle as far
as necessary to have the vehicle moved to a
safe location where the recommended
towing method can be employed.
GWarning!
If circumstances require towing the
vehicle with all wheels on the ground,
always tow with a tow bar if:
R the engine will not run
R there is a malfunction in the brake
system
R there is a malfunction in the power
supply or in the vehicle’s electrical
system
A tow bar is necessary to adequately control
the towed vehicle.
Prior to towing the vehicle with all wheels
on the ground, make sure the gear selector
lever is in neutral position N and the
ignition is switched off.
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GWarning!
With the engine not running, there is no
power assistance for the brake and
steering* systems. In this case, it is
important to keep in mind that a
considerably higher degree of effort is
necessary to brake and steer the vehicle.
Adapt your driving accordingly.
! Do not tow the vehicle with the front
axle raised. Doing so may cause serious
damage to the brake system which is not
covered by the smart Limited Warranty.
! Before towing the vehicle observe the
following instructions:
R Do not tow with sling-type equipment
attached to suspension parts. This may
cause damage to the radiator and other
supports if towing on a bumpy road.
R Towing the vehicle should only be done
using the properly installed towing
eye bolt. Never attach a tow cable, tow
rope, or tow rod to the vehicle chassis,
frame, or suspension parts.
! Make sure the ignition is switched off
while towing the vehicle. Doing
otherwise may result in
R the ESP ®
being activated. Active
braking action through the ESP ®
may
seriously damage the brake system
which is not covered by the smart
Limited Warranty.
R a discharged battery.
! Make sure the gear selector lever is in
neutral position N while towing the
vehicle. Doing otherwise may result in
significant transmission damage.
! Towing the vehicle with a luggage
rack* mounted is not permissible. The
vehicle must not be towed by the luggage
rack*.
i If the battery is disconnected or
discharged, the gear selector lever will
remain locked in park position P.
Contact an authorized smart center for
assistance or call Roadside Assistance.
Towing eye bolt
The towing eye bolt is located in the
passenger footwell under the carpet.
XUnscrew the carpet holder in the
passenger footwell ( Y page 148).XLift the carpet.XTake out towing eye bolt 0046.
Covers
Depending of whether you are towing a
vehicle or being towed, the towing eye bolt
can be screwed into threaded holes which
are located behind covers on the front and
rear bumper.
Front cover
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XRemove cover 0046 using a suitable object
to reveal the threaded hole for the towing
eye bolt.GWarning!
High outside temperature, stop-and-go
traffic, driving on long uphill grades, or
driving at high engine speed may increase
the temperature in the engine
compartment. Therefore the area around the
air slots in the rear apron may be hot. Let
the engine cool off before touching this
area to prevent burns.
Rear cover
XRemove cover 0047 using a suitable object
to reveal the threaded hole for the towing
eye bolt.
Installing towing eye bolt
XScrew towing eye bolt in clockwise to its
stop and tighten with a suitable object.GWarning!
For safety reasons, recovery or lashing
down of the vehicle by means of the towing
eye is not allowed. Failure to observe this
could result in the towing eye being ripped
out of its mounting and people being
injured.
Towing the vehicle
XEngage the parking brake.XConnect the strap or tow bar to the towing
eye.XSwitch on the ignition.XDepress the brake pedal and keep it
pressed.XMove the gear selector lever to neutral
position N.XRelease the brake pedal.
i
With the gear selector lever in neutral
position N, the key cannot be turned fully
to starter switch position 0. Therefore
turn the key in the starter switch as far
left as it will go when switching off the
ignition.
XSwitch off the ignition.XLeave the key in the starter switch.XSwitch on the hazard warning flasher.XRelease the parking brake.
Flat towing
Flat towing is when all wheels of the
vehicle are on the ground during the tow.
For vehicles that will be flat towed over
long distances observe the following
recommendations:
XPreparing the vehicle: Contact an
authorized smart center for information
on recommended tow bar equipment and
installing a matching on/off switch on
the battery terminal.XBefore towing: Make sure the ignition is
switched on.XEngage the parking brake.XDepress the brake pedal and keep it
pressed.XMove the gear selector lever to neutral
position N.XRelease the brake pedal.
i
With the gear selector lever in neutral
position N, the key cannot be turned fully
to starter switch position 0. Therefore
turn the key in the starter switch as far
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left as it will go when switching off the
ignition.XSwitch off the ignition.XLeave the key in the starter switch.XWait approximately 30 seconds until the
multifunction display in the instrument
cluster is completely blank.XTurn the battery off using the previously
installed battery switch.XRelease the parking brake.XDuring towing: Make sure the gear
selector lever remains in neutral
position N with the ignition switched
off.XAfter towing: Engage the parking brake.XTurn the battery on using the previously
installed battery switch.XMove the gear selector lever to park
position P.XRemove the key from the starter switch.XLock the doors.
!
Do not flat tow the vehicle with the front
axle raised. Doing so may cause serious
damage to the brake system which is not
covered by the smart Limited Warranty.
! Failure to follow the recommendations
for flat towing can cause damage to your
vehicle:
R Not following the battery disconnect
procedure in the proper sequence may
result in data loss in the vehicle’s
control units.
R Not disconnecting the battery and
leaving the key in starter switch
position 1 (ignition on) may result in
- the vehicle locking. The vehicle will
lock if the wheels are turning at
vehicle speeds of approximately
8 mph (14 km/h) or more.
- the ESP ®
being activated. Active
braking action through the ESP ®
may
seriously damage the brake system
which is not covered by the smart
Limited Warranty.
R Not moving the gear selector lever to
neutral position N may result in
significant transmission damage.
R in a discharged battery.
Fuses
The electrical fuses in your vehicle serve
to switch off malfunctioning power
circuits.
If a fuse is blown, the components and
systems secured by that fuse will stop
operating.
GWarning!
Only use fuses approved by smart with the
specified amperage for the system in
question and do not attempt to repair or
bridge a blown fuse this may cause an
overload leading to a fire, and/or cause
damage to electrical components and/or
systems. Contact a smart center if you
encounter any electrical problems.
! A blown fuse must be replaced by an
appropriate spare fuse (recognizable by
its color or the fuse rating given on the
fuse) of the amperage recommended in
the fuse chart. Any smart center will be
glad to advise you on this subject.
If a newly inserted fuse blows again, have
the cause determined and rectified at an
authorized smart center.
Before replacing fuses:
R Engage the parking brake.
R Make sure the gear selector lever is in
park position P.
R Turn off all electrical accessories.
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