brake SMART FORTWO COUPE 2011 Repair Manual

XRemoving: Fold the wiper arm away from
the rear window until you feel it engage.
XFold wiper blade \000F away from the wiper
arm in direction of arrow \000G until it
disengages from its mounting.
XDetach wiper blade \000F.XInstalling: Push the new wiper blade onto
the wiper arm until you feel it engage.
XFold the wiper blade into a position
parallel to the wiper arm.
XFold the wiper arm backward to rest on
the rear window.
Make sure to hold on to the wiper when
folding the wiper arm back.
! Make sure the wiper blade is properly
installed. An improperly installed
wiper blade may cause rear window
damage.
Adjusting the washer jet nozzles
\000FFront washer jet nozzles\000GRear washer jet nozzlesXAdjusting: Use a needle to move washer
jet nozzles \000F or \000G left, right, up, or
down.
iCheck the setting of the washer jet
nozzles at regular intervals. The washer
jet nozzles are correctly set when the
water jet hits the windshield or the rear
window approximately in the center.
Flat tire
Preparing the vehicle
Upon experiencing any type of problem
with the vehicle’s tires, switch on the
hazard warning flasher, carefully slow
down and exit the roadway in a cautious
manner.
XPark the vehicle at a safe distance from
moving traffic on a hard, flat surface
when possible.
XMake sure the tire valve of the damaged
tire is located below the horizontal axle
of the wheel hub.
XEngage the parking brake.XTurn the steering wheel so that the front
wheels are in a straight ahead position.
XMove the gear selector lever to park
position P.
XTurn off the engine.XRemove the key from the starter switch
and take the key with you.
iOpen door only when conditions are safe
to do so.
XHave any passenger exit the vehicle at a
safe distance from the roadway.
Using the tire repair kit
! Depending on the type of damage on the
tire, the tire sealant could damage the
sensor of the Tire Pressure Monitoring
System (TPMS)*. Such damage is not
covered by the smart Limited Warranty.
When having the damaged tire replaced,
also have the TPMS sensors* checked for
proper function. When the sensor is
damaged, the TPMS* will not function
properly. The sensor must then be
replaced at an authorized smart center as
soon as possible.
The tire repair kit can be used to seal
punctures of up to approximately 0.16 in
(4 mm) on the tire tread.
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XAfter driving for about 1.8 miles (3 km)
or ten minutes, take all of the
appropriate safety precautions and then
take the tire repair kit from the vehicle.XScrew the end of filler hose 0088 onto tire
valve 0072.XCheck the tire inflation pressure using
pressure gauge 0047.GWarning!
If tire inflation pressure has fallen below
130 kpa (1.3 bar, 20 psi) do not continue to
drive the vehicle.
Park your vehicle safely away from the
roadway and contact the nearest smart
center or call Roadside Assistance.
Have the damaged tire replaced.
XIf the tire inflation pressure is at least
130 kpa (1.3 bar, 20 psi), inflate or deflate
the tire to correct tire inflation
pressure (see Tire and Loading
Information placard located on the
driver’s door B‑pillar).
R To increase the tire inflation
pressure: Switch on the electric air
pump.
R To decrease the tire inflation
pressure: Open vent screw 008A. Recheck
the tire inflation pressure with the
electric air pump’s pressure gauge.XAfter checking the tire inflation
pressure, unscrew the end of filler
hose 0088 from tire valve 0072.XPlug filler hose with the stopper.XPlace the tire repair kit securely in the
vehicle.XScrew the valve cap onto the tire valve.
! The manufacturer is unable to
guarantee that all tire punctures can be
repaired with the tire repair kit, in
particular cuts or perforations larger
than approximately 0.16 in (4 mm) or away
from the tire’s tread. The manufacturer
is not liable for damage sustained
through improper use of the tire repair
kit.GWarning!
Follow recommended tire inflation
pressures.
Do not underinflate tires. Underinflated
tires wear excessively and/or unevenly,
adversely affect handling and fuel
economy, and are more likely to fail from
being overheated.
Do not overinflate tires. Overinflated
tires can adversely affect handling and
ride comfort, wear unevenly, increase
stopping distance, and result in sudden
deflation (blowout) because they are more
likely to become punctured or damaged by
road debris, potholes etc.
Do not overload the tires by exceeding the
specified load limit as indicated on the
Tire and Loading Information placard on
the driver’s door B‑pillar. Overloading the
tires can overheat them, possibly causing
a blowout. Overloading the tires can also
result in handling or steering problems, or
brake failure.
XDrive to the nearest authorized smart
center, to have the damaged tire
replaced.XContact an authorized smart center as
soon as possible to obtain a new filler
hose and a new tire sealant container.XBring used tire sealant materials to an
authorized smart center for proper
disposal.XReplace your tire sealant container
every 4 years. Replacement containers
are available at any authorized smart
center.GWarning!
After changing a tire, contact a smart
center to make sure the bolts holding the
wheel to the car are tight enough.
Otherwise, the wheels could come off. Each
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bolt should be tightened to a torque of
81 lb‑ft (110 Nm).
Wheel change
Preparing the vehicle
XPark the vehicle on a hard, flat surface
when possible.XTurn on the hazard warning flasher.XTurn the steering wheel so that the front
wheels are in a straight-ahead position.XEngage the parking brake.XMove the gear selector lever to park
position P.XTurn off the engine.XHave any passenger exit the vehicle at a
safe distance from the roadway.
Removing the wheel
GWarning!
When jacking up the vehicle, only use a
suitable jack. Observe the manufacturer’s
safety instructions.
The jack must be designed for jacking up
this vehicle at the jack take-up brackets
built into both sides of the vehicle.
The jack is intended only for lifting the
vehicle briefly for wheel changes. It is not
suited for performing maintenance work
under the vehicle. To help avoid personal
injury, use the jack only to lift the vehicle
during a wheel change.
Never get beneath the vehicle while it is
supported by the jack. Keep hands and feet
away from the area under the lifted vehicle.
Always lower the vehicle onto sufficient
capacity jackstands before working under
the vehicle.
Always firmly engage the parking brake and
block the wheels with wheel chocks or other
sizeable objects before raising the
vehicle with the jack. Do not release the
parking brake while the vehicle is raised.
Make sure the ground on which the vehicle
is standing and where you place the jack is
solid, level and not slippery. If necessary,
use a large underlay. On slippery surfaces,
such as tiled floors, you should use a non-
slip underlay, for example a rubber mat.
Do not use wooden blocks or similar objects
to support the jack. Otherwise the jack may
not be able to achieve its load-bearing
capacity if it is not at its full height.
The jack must always be vertical when in
use. Always try to use the jack on level
surface. If you do not position the jack
correctly, the vehicle can fall off the jack
and seriously or fatally injure you or
others.
Never start the engine when the vehicle is
raised.
Also observe the notes on the jack.XMake sure to have a suitable jack 18
, wheel
wrench 18
and wheel chock 18
.
Contact an authorized smart center for
information on which jack and wheel
wrench are required.XPrepare the vehicle as described
( Y page 193).XMake sure the surface is level.
Prevent the vehicle from rolling away by
blocking wheels with wheel chocks or other
sizeable objects:
XPlace one wheel chock or other sizeable
object in front of and another wheel
chock or other sizeable object behind
the wheel that is diagonally opposite to
the wheel being changed.18 Not included and not available as factory equipment.Wheel change193>> Practical hints.BA 451 USA, CA Edition A 2011; 1; 4, en-UShereepeVersion: 3.0.3.62010-05-11T15:12:26+02:00 - Seite 193Z

key is in the starter switch. Otherwise
the alternator and other electronic
components could be severely damaged.
Have the battery checked regularly at an
authorized smart center.
Refer to Maintenance Booklet for
maintenance intervals or contact an
authorized smart center for further
information.
! Never invert the terminal connections!
Disconnecting, removing, charging,
reinstalling and reconnecting the
battery
Disconnecting the battery
iIf the battery is disconnected or
discharged
Rthe key will not turn in the starter
switch
Rthe automatic transmission will
remain in park position P
For more information see “Jump
starting” (Y page 198).
XEngage the parking brake.XMove the gear selector lever to park
position P.
XTurn off all electrical accessories.XTurn off the engine.XOpen the passenger door.XMove the passenger seat to the rear as far
as possible.
XUnscrew the carpet holder in the
passenger footwell (Y page 160).
XLift the carpet.XUnscrew fastening screw \000G
counterclockwise.
XPull footrest \000F sideways out of the
vehicle.
XRead and observe safety instructions and
precautions (Y page 195).
! Always disconnect the battery in the
order described below. Otherwise the
vehicle’s electronics can be damaged.
XDisconnect the battery negative lead
from negative terminal \000

Jump start assistance
Your vehicle’s battery is located in the passenger footwell below the footrest
(Y page 197).
For jump starting, use the terminals of the battery, keeping the leads connected.
XMake sure the two vehicles do not touch.XSwitch off all electrical consumers.XEngage the parking brake.XMove the gear selector lever to park position P.XTurn off the engine.XGet access to the battery in the passenger footwell (Y page 197).XRemove the positive terminal cover.
Position \000

XRemove the jumper cables from negative terminals 008A and 0088 first.XRemove the jumper cables from positive terminals 0046 and 0047.
You can now switch on the headlamps.XRemount the positive terminal cover.XHave the battery checked at the nearest authorized smart center.Towing
About towing
This section offers information on towing
methods for breakdown situations,
emergency towing, and flat towing smart
vehicles.
Recommended towing method -
Breakdown situation
smart recommends that the vehicle be
transported with all wheels off the ground
using a flatbed carrier truck or
appropriate wheel lift/dolly equipment.
XSwitch off the tow‑away protection* and
interior motion sensor* ( Y page 49).
!
To prevent damage during transport, do
not tie down the vehicle by its chassis or
suspension parts — use only wheel straps
to position and hold down the vehicle.
Improper tie down on a flatbed carrier
truck or trailer can damage suspension
parts and body panels.
Emergency towing
When circumstances do not permit the
recommended towing method, the vehicle
may be towed with all wheels on the ground
using a strap or tow bar connected to
another vehicle. Only tow the vehicle as far
as necessary to have the vehicle moved to a
safe location where the recommended
towing method can be employed.
GWarning!
If circumstances require towing the
vehicle with all wheels on the ground,
always tow with a tow bar if:
R the engine will not run
R there is a malfunction in the brake
system
R there is a malfunction in the power
supply or in the vehicle’s electrical
system
A tow bar is necessary to adequately control
the towed vehicle.
Prior to towing the vehicle with all wheels
on the ground, make sure the gear selector
lever is in neutral position N and the
ignition is switched off.
GWarning!
With the engine not running, there is no
power assistance for the brake and
steering* systems. In this case, it is
important to keep in mind that a
considerably higher degree of effort is
necessary to brake and steer the vehicle.
Adapt your driving accordingly.
! Do not tow the vehicle with the front
axle raised. Doing so may cause serious
damage to the brake system which is not
covered by the smart Limited Warranty.
! Before towing the vehicle observe the
following instructions:
R Do not tow with sling-type equipment
attached to suspension parts. This may
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cause damage to the radiator and other
supports if towing on a bumpy road.
RTowing the vehicle should only be done
using the properly installed towing
eye bolt. Never attach a tow cable, tow
rope, or tow rod to the vehicle chassis,
frame, or suspension parts.
! Make sure the ignition is switched off
while towing the vehicle. Doing
otherwise may result in
Rthe ESP® being activated. Active
braking action through the ESP® may
seriously damage the brake system
which is not covered by the smart
Limited Warranty.
Ra discharged battery.
! Make sure the gear selector lever is in
neutral position N while towing the
vehicle. Doing otherwise may result in
significant transmission damage.
! Towing the vehicle with a luggage
rack* mounted is not permissible. The
vehicle must not be towed by the luggage
rack*.
iIf the battery is disconnected or
discharged, the gear selector lever will
remain locked in park position P.
Contact an authorized smart center for
assistance or call Roadside Assistance.
Towing eye bolt
The towing eye bolt is located in the
passenger footwell under the carpet.
XUnscrew the carpet holder in the
passenger footwell (Y page 160).
XLift the carpet.XTake out towing eye bolt \000F.
Covers
Depending of whether you are towing a
vehicle or being towed, the towing eye bolt
can be screwed into threaded holes which
are located behind covers on the front and
rear bumper.
Front cover
XRemove cover \000F using a suitable object
to reveal the threaded hole for the towing
eye bolt.
GWarning!
High outside temperature, stop-and-go
traffic, driving on long uphill grades, or
driving at high engine speed may increase
the temperature in the engine
compartment. Therefore the area around the
air slots in the rear apron may be hot. Let
the engine cool off before touching this
area to prevent burns.
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Rear cover
XRemove cover \000G using a suitable object
to reveal the threaded hole for the towing
eye bolt.
Installing towing eye bolt
XScrew towing eye bolt in clockwise to its
stop and tighten with a suitable object.
GWarning!
For safety reasons, recovery or lashing
down of the vehicle by means of the towing
eye is not allowed. Failure to observe this
could result in the towing eye being ripped
out of its mounting and people being
injured.
Towing the vehicle
XEngage the parking brake.XConnect the strap or tow bar to the towing
eye.
XSwitch on the ignition.XDepress the brake pedal and keep it
pressed.
XMove the gear selector lever to neutral
position N.
XRelease the brake pedal.
iWith the gear selector lever in neutral
position N, the key cannot be turned fully
to starter switch position 0. Therefore
turn the key in the starter switch as far
left as it will go when switching off the
ignition.
XSwitch off the ignition.XLeave the key in the starter switch.XSwitch on the hazard warning flasher.XRelease the parking brake.
Flat towing
Flat towing is when all wheels of the
vehicle are on the ground during the tow.
For vehicles that will be flat towed over
long distances observe the following
recommendations:
XPreparing the vehicle: Contact an
authorized smart center for information
on recommended tow bar equipment and
installing a matching on/off switch on
the battery terminal.
XBefore towing: Make sure the ignition is
switched on.
XEngage the parking brake.XDepress the brake pedal and keep it
pressed.
XMove the gear selector lever to neutral
position N.
XRelease the brake pedal.
iWith the gear selector lever in neutral
position N, the key cannot be turned fully
to starter switch position 0. Therefore
turn the key in the starter switch as far
left as it will go when switching off the
ignition.
XSwitch off the ignition.XLeave the key in the starter switch.XWait approximately 30 seconds until the
multifunction display in the instrument
cluster is completely blank.
XTurn the battery off using the previously
installed battery switch.
XRelease the parking brake.XDuring towing: Make sure the gear
selector lever remains in neutral
position N with the ignition switched
off.
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XTurn the battery on using the previously
installed battery switch.
XMove the gear selector lever to park
position P.
XRemove the key from the starter switch.XLock the doors.
! Do not flat tow the vehicle with the front
axle raised. Doing so may cause serious
damage to the brake system which is not
covered by the smart Limited Warranty.
! Failure to follow the recommendations
for flat towing can cause damage to your
vehicle:
RNot following the battery disconnect
procedure in the proper sequence may
result in data loss in the vehicle’s
control units.
RNot disconnecting the battery and
leaving the key in starter switch
position 1 (ignition on) may result in
-the vehicle locking. The vehicle will
lock if the wheels are turning at
vehicle speeds of approximately
8 mph (14 km/h) or more.
-the ESP® being activated. Active
braking action through the ESP® may
seriously damage the brake system
which is not covered by the smart
Limited Warranty.
RNot moving the gear selector lever to
neutral position N may result in
significant transmission damage.
Rin a discharged battery.
Fuses
The electrical fuses in your vehicle serve
to switch off malfunctioning power
circuits.
If a fuse is blown, the components and
systems secured by that fuse will stop
operating.
GWarning!
Only use fuses approved by smart with the
specified amperage for the system in
question and do not attempt to repair or
bridge a blown fuse this may cause an
overload leading to a fire, and/or cause
damage to electrical components and/or
systems. Contact a smart center if you
encounter any electrical problems.
! A blown fuse must be replaced by an
appropriate spare fuse (recognizable by
its color or the fuse rating given on the
fuse) of the amperage recommended in
the fuse chart. Any smart center will be
glad to advise you on this subject.
If a newly inserted fuse blows again, have
the cause determined and rectified at an
authorized smart center.
Before replacing fuses:
REngage the parking brake.
RMake sure the gear selector lever is in
park position P.
RTurn off all electrical accessories.
RTurn off the engine.
RRemove the key from the starter switch.
Replacing a fuse
The fuse box is located on the driver’s side
below the dashboard.
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No.Accessory/ComponentAmperageColor0071Engine15 ABlue0072ESP®
control unit25 ANeutral0073Switches strip, on-board diagnostics socket, turn
signal lamps, transmission control unit, exterior
lamp switch, anti-theft warning system, rain-light
sensor, auxiliary instruments, central locking
system, instrument cluster, exterior rear view
mirror heating10 ARed0074———0075Charge air cooler, air conditioning compressor15 ABlue0076Audio, subwoofer, soft top (cabriolet only)15 ABlue0077Fuel pump15 ABlue0078Rear window wiper (coupé only)15 ABlue0079ESP ®
control unit, EPS control unit, restraint
system, instrument cluster10 ARed007AEngine control unit, on-board diagnostics socket,
transmission control unit7.5 ABrown007BAir conditioning system, exterior rear view mirror
adjustment, washer pump, audio, seat heating, gear
selector lever control unit, wiper switch, backup
lamps, soft top switch (cabriolet only), cruise
control switch10 ARed007CAuxiliary power outlet, cigarette lighter15 ABlue007DLeft low‑beam headlamp7.5 ABrown007ERight low‑beam headlamp7.5 ABrown007FBrake lamps15 ABlue0080Right high‑beam headlamp7.5 ABrown0081Left high‑beam headlamp7.5 ABrown0082Engine7.5 ABrown0083Rear window defroster, radiator fan40 AOrange0084Soft top (cabriolet only)30 AGreen0085Transmission control unit40 AOrange006DHorn, central locking system20 AYellow208Fuses>> Practical hints.
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