brake SMART FORTWO COUPE 2014 Repair Manual

Closing the rear soft top
If the rear soft top does not lock properly
after being closed, proceed as follows:
X Stop the vehicle in a safe location.
X Engage the parking brake.
X Make sure the key is in starter switch
position 1.
X Fold up the rear soft top completely.
The rear soft top stops in the unlocked
position.
X Within one minute, press and hold symbol
0055 on the retractable soft top switch
for 15 seconds twice.
The rear soft top closes the locking
hooks.
X Close the retractable soft top com-
pletely.
X Have the rear soft top checked at an
authorized electric drive smart center. Replacing transmitter battery
Notes
The remote control’s transmitter battery is
almost spent when the turn signals flash
rapidly nine times in a row when locking
the vehicle.
i If you do not replace the transmitter
battery, after about 100 more times you
will no longer be able to lock or unlock
the vehicle using the remote control.
X Replace the transmitter battery.
or
X Have the transmitter battery replaced at
an authorized electric drive smart
center. G
WARNING
Batteries contain poisonous and corrosive
substances. Therefore keep the batteries
out of reach of children.
If a battery is swallowed, seek medical help
immediately. Batteries contain materials that can harm
the environment if disposed of improperly.
Recycling of batteries is the preferred
method of disposal. Many states/provinces
require sellers of batteries to accept old
batteries for recycling. Replacing battery
Replacement battery: CR 2016 button cell
! Replace the remote control’s transmit-
ter battery every two years at the latest.
Otherwise there is a danger of leakage.
The remote control could be damaged. X
Insert a suitable object such as a coin
into the slot at the eyelet of the key hous-
ing.
X Carefully turn the coin until key housing
top half 0043is unlatched.
X Open key housing top half 0043to the side. X
Remove transmitter battery 0044from the
board. 178
Replacing transmitter battery>> Practical hints.

Rear lamps
Tail lamp unit Type
0043
Brake lamp/tail lamp/turn signal
lamp/side marker lamp
12 V 21/5 W
0044 Reflector
-
0087 Backup lamp
12 V 21 W License plate lamps Type
0043
License plate lamps
C 5 W High‑mounted brake lamp Type
0043
High‑mounted brake lamp
W 16 W Replacing bulbs
181>> Practical hints. Z

Left bulb carrier with bulb sockets (right bulb
carrier in reverse)
0043 Retaining tab
0087 Brake, tail, turn signal and side marker
lamp bulb
0085 Backup lamp bulb
X Depending on which bulb needs to be
replaced, press gently onto bulb 0087
or 0085 and turn it counterclockwise.
X Pull the bulb out of the bulb socket.
X Installing: Insert the new bulb into the
bulb socket.
X Press gently onto the bulb and turn it
clockwise until it engages.
X Insert the bulb carrier into the tail lamp
housing.
X Press gently onto the bulb carrier.
Let retaining tab 0043engage.
X Fold the damping material backward, if
necessary.
X Reinstall the side cover in the cargo
compartment. High-mounted brake lamp X
Removing: Unscrew retaining screws 0043.
X Remove high-mounted brake lamp 0085.
X Detach electrical connector 0044from bulb
socket 0087.
X Turn the bulb counterclockwise and pull
it out of its socket.
X Installing: Install in the reverse order.
License plate lamps X
Use a suitable tool to loosen the corre-
sponding license plate lamp unit at
jacking point 0043.
X Carefully unclip the license plate lamp
unit. 184
Replacing bulbs>> Practical hints.

X
Removing: Fold the wiper arm away from
the rear window until you feel it engage.
X Fold wiper blade 0043away from the wiper
arm in direction of arrow 0044until it
disengages from its mounting.
X Detach wiper blade 0043.
X Installing: Push the new wiper blade onto
the wiper arm until you feel it engage.
X Fold the wiper blade into a position par-
allel to the wiper arm.
X Fold the wiper arm backward to rest on
the rear window.
Make sure to hold on to the wiper when
folding the wiper arm back.
! Make sure the wiper blade is properly
installed. An improperly installed
wiper blade may cause rear window dam-
age. Adjusting the washer jet nozzles
0043
Front washer jet nozzles
0044 Rear washer jet nozzles
X Adjusting: Use a needle to move washer
jet nozzles 0043or0044 left, right, up, or
down.
i Check the setting of the washer jet noz-
zles at regular intervals. The washer jet
nozzles are correctly set when the water
jet hits the windshield or the rear win-
dow approximately in the center. Flat tire
Preparing the vehicle
Upon experiencing any type of problem
with the vehicle’s tires, switch on the haz-
ard warning flasher, carefully slow down
and exit the roadway in a cautious manner.
X Park the vehicle at a safe distance from
moving traffic on a hard, flat surface
when possible.
X Make sure the tire valve of the damaged
tire is located below the horizontal axle
of the wheel hub.
X Engage the parking brake.
X Turn the steering wheel so that the front
wheels are in a straight ahead position.
X Move the gear selector lever to park
position P.
X Switch off the drive system.
X Remove the key from the starter switch
and take the key with you.
i Open door only when conditions are safe
to do so.
X Have any passenger exit the vehicle at a
safe distance from the roadway. Using the tire repair kit
! Depending on the type of damage on the
tire, the tire sealant could damage the
sensor of the Tire Pressure Monitoring
System (TPMS)*. Such damage is not cov-
ered by the smart Limited Warranty.
When having the damaged tire replaced,
also have the TPMS sensors* checked for
proper function. When the sensor is dam-
aged, the TPMS* will not function prop-
erly. The sensor must then be replaced at
an authorized electric drive smart
center as soon as possible.
i Depending on production date of your
vehicle, it will be equipped with version
1 or version 2 of the tire repair kit.
Please make sure to refer to the descrip- Flat tire
187>> Practical hints.
* optional Z

X
Place the tire repair kit securely in the
vehicle.
X Drive off immediately.
The tire sealant will distribute itself
evenly inside the tire. G
WARNING
Do not exceed vehicle speed of 50 mph
(80 km/h). A tire sealant repair is not
designed to operate at higher speeds.
The sticker must be attached on the instru-
ment cluster where it will be easily seen by
the driver.
Vehicle handling characteristics of a tire
sealant repaired tire may change. Adapt
your driving accordingly.
X After driving for about 1.8 miles (3 km)
or ten minutes, stop and exit the vehicle
taking all of the appropriate safety pre-
cautions.
X Take the tire repair kit from the vehicle.
X Screw the end of filler hose 0085onto tire
valve 006F.
X Check the tire inflation pressure using
pressure gauge 0044. G
WARNING
If tire inflation pressure has fallen below
130 kPa (1.3 bar, 19 psi) do not continue to
drive the vehicle.
Park your vehicle safely away from the
roadway and contact the nearest authorized
electric drive smart center or call Road-
side Assistance.
Have the damaged tire replaced.
X If the tire inflation pressure is at least
130 kPa (1.3 bar, 19 psi), inflate or deflate
the tire to correct tire inflation pres-
sure (see Tire and Loading Information
placard located on the driver’s door
B‑pillar). R
To increase the tire inflation pres-
sure: Switch on the electric air pump.
R To decrease the tire inflation pres-
sure: Open vent screw 0087. Recheck the
tire inflation pressure with the elec-
tric air pump’s pressure gauge.
X After checking the tire inflation pres-
sure, unscrew the end of filler hose 0085
from tire valve 006F.
X Screw the valve cap onto the tire valve.
X Plug filler hose with the stopper.
X Place the tire repair kit securely in the
vehicle.
! The manufacturer is unable to guaran-
tee that all tire punctures can be
repaired with the tire repair kit, in par-
ticular cuts or perforations larger than
approximately 0.16 in (4 mm) or away from
the tire’s tread. The manufacturer is not
liable for damage sustained through
improper use of the tire repair kit. G
WARNING
Follow recommended tire inflation pres-
sures.
Do not underinflate tires. Underinflated
tires wear excessively and/or unevenly,
adversely affect handling and energy con-
sumption of the vehicle, and are more
likely to fail from being overheated.
Do not overinflate tires. Overinflated
tires can adversely affect handling and
ride comfort, wear unevenly, increase
stopping distance, and result in sudden
deflation (blowout) because they are more
likely to become punctured or damaged by
road debris, potholes etc.
Do not overload the tires by exceeding the
specified load limit as indicated on the
Tire and Loading Information placard on
the driver’s door B‑pillar. Overloading the
tires can overheat them, possibly causing
a blowout. Overloading the tires can also
result in handling or steering problems, or
brake failure. Flat tire
191>> Practical hints. Z

placard located on the driver’s door
B‑pillar).
R
To increase the tire inflation pres-
sure: Switch on the electric air pump.
R To decrease the tire inflation pres-
sure: Press deflate button 006C. Recheck
the tire inflation pressure with the
electric air pump’s pressure gauge
006D.
X When the tire inflation pressure is cor-
rect, unscrew the end of filler hose 0085
from tire valve 006B.
X Screw the valve cap onto the tire valve. X
To detach tire sealant container 0043from
the electric air pump, press both
latches.
X Pull tire sealant container 0043out of fix-
ture 0044.
Filler hose 0085remains on tire sealant
container 0043.
X Place the tire repair kit securely in the
vehicle.
! The manufacturer is unable to guaran-
tee that all tire punctures can be
repaired with the tire repair kit, in par-
ticular cuts or perforations larger than
approximately 0.16 in (4 mm) or away from
the tire’s tread. The manufacturer is not
liable for damage sustained through
improper use of the tire repair kit. G
WARNING
Follow recommended tire inflation pres-
sures.
Do not underinflate tires. Underinflated
tires wear excessively and/or unevenly,
adversely affect handling and energy con-
sumption of the vehicle, and are more
likely to fail from being overheated.
Do not overinflate tires. Overinflated
tires can adversely affect handling and
ride comfort, wear unevenly, increase
stopping distance, and result in sudden
deflation (blowout) because they are more
likely to become punctured or damaged by
road debris, potholes etc.
Do not overload the tires by exceeding the
specified load limit as indicated on the
Tire and Loading Information placard on
the driver’s door B‑pillar. Overloading the
tires can overheat them, possibly causing
a blowout. Overloading the tires can also
result in handling or steering problems, or
brake failure.
X Drive to the nearest authorized electric
drive smart center, to have the damaged
tire replaced.
X Contact an authorized electric drive
smart center as soon as possible to
obtain a new filler hose and a new tire
sealant container.
X Bring used tire sealant materials to an
authorized electric drive smart center
for proper disposal.
X Replace your tire sealant container
every 4 years. Replacement containers
are available at any authorized electric
drive smart center. G
WARNING
After changing a tire, contact an author-
ized electric drive smart center to make
sure the bolts holding the wheel to the car
are tight enough. Otherwise, the wheels
could come off. Each bolt should be tight-
ened to a torque of 81 lb‑ft (110 Nm). 194
Flat tire>> Practical hints.

Wheel change
Preparing the vehicle
X Park the vehicle on a hard, flat surface
when possible.
X Turn on the hazard warning flasher.
X Turn the steering wheel so that the front
wheels are in a straight-ahead position.
X Engage the parking brake.
X Move the gear selector lever to park
position P.
X Switch off the drive system.
X Have any passenger exit the vehicle at a
safe distance from the roadway. Removing the wheel
G
WARNING
When jacking up the vehicle, only use a
suitable jack. Observe the manufacturer’s
safety instructions.
The jack must be designed for jacking up
this vehicle at the jack take-up brackets
built into both sides of the vehicle.
The jack is intended only for lifting the
vehicle briefly for wheel changes. It is not
suited for performing maintenance work
under the vehicle. To help avoid personal
injury, use the jack only to lift the vehicle
during a wheel change.
Never get beneath the vehicle while it is
supported by the jack. Keep hands and feet
away from the area under the lifted vehicle.
Always lower the vehicle onto sufficient
capacity jackstands before working under
the vehicle.
Always firmly engage the parking brake and
block the wheels with wheel chocks or other
sizeable objects before raising the vehi-
cle with the jack. Do not release the parking
brake while the vehicle is raised.
Make sure the ground on which the vehicle
is standing and where you place the jack is solid, level and not slippery. If necessary,
use a large underlay. On slippery surfaces,
such as tiled floors, you should use a non-
slip underlay, for example a rubber mat.
Do not use wooden blocks or similar objects
to support the jack. Otherwise the jack may
not be able to achieve its load-bearing
capacity if it is not at its full height.
The jack must always be vertical when in
use. Always try to use the jack on level sur-
face. If you do not position the jack cor-
rectly, the vehicle can fall off the jack and
seriously or fatally injure you or others.
Never switch on the drive system when the
vehicle is raised.
Also observe the notes on the jack.
X Make sure to have a suitable jack 10
, wheel
wrench 10
and wheel chock 10
.
Contact an authorized electric drive
smart center for information on which
jack and wheel wrench are required.
X Prepare the vehicle as described
(Y page 195).
X Make sure the surface is level.
Prevent the vehicle from rolling away by
blocking wheels with wheel chocks or other
sizeable objects:
X Place one wheel chock or other sizeable
object in front of and another wheel
chock or other sizeable object behind
the wheel that is diagonally opposite to
the wheel being changed.
X On wheel to be changed, loosen but do not
yet remove the wheel bolts (approx-
imately one full turn with wheel wrench).
! Only position the jack on the desig-
nated take-up brackets.
You must not position the jack under the
high-voltage battery. Otherwise, the
high-voltage battery could be damaged.
10 Not included and not available as factory equipment. Wheel change
195>> Practical hints. Z

Disconnecting, removing, charging,
reinstalling and reconnecting 12‑volt
battery
Disconnecting the 12-volt battery i
If the 12-volt battery is disconnected
or discharged
R turning the key in the starter switch
will have no effect
R the transmission will remain in park
position P
For more information see “Jump start-
ing” (Y page 200).
X Engage the parking brake.
X Move the gear selector lever to park
position P.
X Turn off all electrical accessories.
X Switch off the drive system.
X Open the passenger door.
X Move the passenger seat to the rear as far
as possible.
X Unscrew the carpet holder in the
passenger footwell (Y page 160).
X Lift the carpet. X
Unscrew fastening screw 0044counter-
clockwise.
X Pull footrest 0043sideways out of the vehi-
cle.
X Read and observe safety instructions and
precautions (Y page 197). !
Always disconnect the battery in the
order described below. Otherwise the
vehicle’s electronics can be damaged.
X Disconnect the battery negative lead
from negative terminal 0087.
Make sure the negative lead does not
come into contact with the positive lead.
X Remove cover 0085from the positive ter-
minal.
X Disconnect the battery positive lead.
Removing the 12-volt battery X
Unscrew battery mount 0083.
X Remove the battery support and bracket.
X Pull out the ventilation hose from the
battery.
Depending on battery arrangement in
your vehicle model, the ventilation hose
is located either on the left or right side
of the battery.
X Remove the battery.
Charging the 12-volt battery G
WARNING
Avoid creating sparks when charging the
battery as escaping gases are flammable.
Keep open flames away from the battery and
do not smoke.
Do not touch the battery terminal with metal
objects and do not remove the battery
charger’s terminal clamps until the battery
charger has been switched off and no fur- Batteries
199>> Practical hints.
Z

Jump start assistance
Your vehicle’s 12-volt battery is located in the passenger footwell below the footrest
(Y page 199).
For jump starting, use the terminals of the battery, keeping the leads connected.
X Make sure the two vehicles do not touch.
X Switch off all electrical consumers.
X Engage the parking brake.
X Move the gear selector lever to park position P.
X Switch off the drive system.
X Get access to the battery in the passenger footwell (Y page 199).
X Remove the positive terminal cover. Position
0083represents the charged battery of another vehicle or an equivalent starter
pack.
! Never invert the terminal connections!
X Connect positive terminal 0043of charged battery 0083with positive terminal 0044of your
vehicle’s battery 0084with a jumper cable. Clamp the jumper cable to positive termi-
nal 0043of charged battery 0083first.
X Start the engine of the vehicle with charged battery 0083.
X Connect negative terminal 0087of charged battery 0083with negative terminal 0085of your
vehicle’s battery 0084with a jumper cable. Clamp the jumper cable to negative terminal
0087 of charged battery 0083first.
X Start the drive system of your vehicle. You can now switch on minimal consumers. Do
not switch on large consumers such as the rear window defroster or headlamps. 202
Jump starting>> Practical hints.

X
Remove the jumper cables from negative terminals 0087and 0085first.
X Remove the jumper cables from positive terminals 0043and 0044.
You can now switch on the headlamps.
X Remount the positive terminal cover.
X Have the 12-volt battery checked at the nearest authorized electric drive smart center.
i Please keep in mind that it will take quite some time to charge the 12-volt battery.
When you switch off the drive system after driving a short distance, you may not be able
to start it again.
Charge the 12-volt battery completely as soon as possible. Towing
About towing
This section offers information on towing
methods for breakdown situations and
emergency towing. Recommended towing method - Break-
down situation
! To prevent damage during transport, do
not tie down the vehicle by its chassis or
suspension parts — use only wheel straps
to position and hold down the vehicle.
Improper tie down on a flatbed carrier
truck or trailer can damage suspension
parts and body panels.
smart recommends that the vehicle be
transported with all wheels off the ground
using a flatbed carrier truck or appropri-
ate wheel lift/dolly equipment.
Always have your vehicle transported:
R when the 0075warning lamp for the high-
voltage system lights up in the instru-
ment cluster
R when the Do not tow (away)
Do not tow (away) message
appears in the instrument cluster
R when the multifunction display is inop-
erative R
when one or several of the following
warning lamps light up:
-00ED Drive diagnostics (red)
- 003D 12‑Volt battery
0052 Power steering
R if the brake pedal already starts to pul-
sate just after towing begins
R if you have to transport the vehicle over
long distances
X Switch off the tow‑away protection* and
interior motion sensor* (Y page 50). Emergency towing
When circumstances do not permit the rec-
ommended towing method, the vehicle may
be towed with all wheels on the ground
using a strap or tow bar connected to
another vehicle. Only tow the vehicle as far
as necessary to have the vehicle moved to a
safe location where the recommended tow-
ing method can be employed. G
WARNING
If circumstances require towing the vehi-
cle with all wheels on the ground, always tow
with a tow bar if:
R the drive system will not run
R there is a malfunction in the brake sys-
tem
R there is a malfunction in the power sup-
ply or in the vehicle’s electrical system Towing
203>> Practical hints.
* optional Z