ESP SMART FORTWO COUPE 2015 Workshop Manual

The arrow on bulb socket
:must be in
line with the line on the headlamp hous- ing.
X Turn bulb socket :clockwise by a quar-
ter of turn.
Side turn signal lamp bulb X
Removing: Open the door on the corre-
sponding side. X
Press on retaining lug :in the direc-
tion of the arrow until the side turn sig- nal lamp housing disengages.
X Close the door.
X Use a suitable tool to loosen the side turn
signal lamp housing from the fender.
X Turn the bulb socket counterclockwise
and pull it out of the side turn signal
lamp housing.
X Pull the bulb out of the bulb socket.
X Installing: Insert the new bulb into the
bulb socket.
X Insert the bulb socket into the side turn
signal lamp housing and turn the bulb
socket clockwise.
X Fit the side turn signal lamp housing
onto the fender.
X Press gently onto the side turn signal
lamp housing.
The side turn signal lamp housing must
audibly engage. Replacing bulbs for rear lamps
Before you start to replace a bulb for a rear
lamp, do the following first:
X Turn exterior lamp switch to position
$ (Ypage 64).
X Switch off the ignition.
Tail lamp unit X
Removing:
Coupé: Open the upper tailgate.
X Open the lower tailgate.
X Cabriolet: Open the rear soft top
(Y page 72).
X Remove the side cover in the cargo com-
partment on the corresponding side.
X Fold the damping material forward, if
necessary. Left bulb carrier illustrated as example
:
Retaining tab
; Electrical connector
X Press retaining tab :in the center of
the bulb carrier upwards.
X Pull the bulb carrier out of the tail lamp
housing. Replacing bulbs
183>> Practical hints. Z

G
WARNING
Have the tightening torque checked after
changing a wheel. The wheels could come
loose if they are not tightened to a torque of
80 lb-ft (110 Nm).
i The Tire Pressure Monitoring System
(TPMS)* only functions on wheels that are
equipped with the proper electronic
sensors (Y page 130). Batteries
Notes on the vehicle’s electrical sys-
tem
The vehicle’s electrical system provides
power for the electric drive and all elec-
trical consumers or components of the
vehicle.
Power is supplied to the vehicle via two
batteries:
R 12-volt battery
R High-voltage battery Notes on the 12‑volt battery
Your vehicle’s 12‑volt battery is located in
the passenger footwell below the footrest
(Y page 199).
The 12 volt battery should always be suffi-
ciently charged in order to achieve its
rated service life. Refer to the Scheduled
Maintenance Guide (USA only) or the Ser-
vice booklet (Canada only) for battery
maintenance intervals.
If you use your vehicle mostly for short-
distance trips, you will need to have the
12 volt battery charge checked more fre-
quently.
When replacing the battery, always use bat-
teries approved by smart. For information,
contact an authorized electric drive smart
center. If you do not intend to operate your vehicle
for an extended period of time, consult an
authorized electric drive smart center
about steps you need to observe. G
WARNING
Observe all safety instructions and pre-
cautions when handling automotive batter- ies. Risk of explosion.
Fire, open flames and
smoking are prohibited
when handling batteries.
Avoid creating sparks.
Battery acid is caustic.
Do not allow it to come
into contact with skin,
eyes or clothing.
Wear suitable protective
clothing, especially
gloves, apron and face-
guard. Wear eye protection.
Rinse any acid spills
immediately with clear
water. Contact a physician
if necessary. Keep children away.
Follow the instructions in
this Operator’s Manual. G
WARNING
Failure to follow these instructions can
result in severe injury or death.
Observe all safety instructions and pre-
cautions when handling automotive batter- ies.
Never lean over batteries while connect-
ing, you might get injured. Batteries
197>> Practical hints.
* optional Z

Rear covers
X Remove respective cover :or; using a
suitable object to reveal the threaded
hole for the towing eye bolt.
X Screw towing eye bolt in clockwise to its
stop and tighten with a suitable object. G
WARNING
For safety reasons, recovery or lashing
down of the vehicle by means of the towing
eye is not allowed. Failure to observe this
could result in the towing eye being ripped out of its mounting and people being
injured.
Towing the vehicle X
Engage the parking brake.
X Connect the strap or tow bar to the towing
eye.
X Switch on the ignition.
X Depress the brake pedal and keep it
pressed.
X Move the gear selector lever to neutral
position N.
X Release the brake pedal.
X Switch on the hazard warning flasher.
X Release the parking brake.
Wait for at least 2 minutes after the vehicle
has been towed until start working on the
vehicle. Fuses
The electrical fuses in your vehicle serve
to switch off malfunctioning power cir-
cuits.
If a fuse is blown, the components and sys-
tems secured by that fuse will stop operat- ing. G
WARNING
Only use fuses approved by smart with the
specified amperage for the system in ques- tion and do not attempt to repair or bridge
a blown fuse this may cause an overload
leading to a fire, and/or cause damage to
electrical components and/or systems.
Contact an authorized electric drive smart center if you encounter any electrical
problems.
! A blown fuse must be replaced by an
appropriate spare fuse (recognizable by
its color or the fuse rating given on the
fuse) of the amperage recommended in
the fuse chart. Any smart center will be
glad to advise you on this subject.
If a newly inserted fuse blows again, have
the cause determined and rectified at an
authorized electric drive smart center.
Before replacing fuses: R Engage the parking brake.
R Make sure the gear selector lever is in
park position P.
R Turn off all electrical accessories.
R Switch off the drive system.
R Remove the key from the starter switch. Replacing a fuse
The fuse box is located on the driver’s side below the dashboard. Fuses
205>> Practical hints. Z

X
From the fuse chart (Y page 208), deter-
mine which fuse belongs to the malfunc-
tioning accessory or component.
X Remove the respective fuse.
X Replace the defective fuse with a new one
of the same amperage. 206
Fuses>> Practical hints.

No. Accessory/Component Amperage Color
E
CPC, shifter, brake force booster vacuum
pump 7.5 A Brown
F
Coolant pumps 1 and 2, high-voltage battery 15 A Blue
G
ESP
®
control unit 25 A Neutral
H
Exterior lamp switch, turn signal lamp
switch, cockpit switch module, on-board
diagnostics socket, exterior rear view mir-
ror heating, anti-theft warning system,
rain-light sensor, charge level and power
gauges, central locking system, instrument
cluster, Tire Pressure Monitoring System
(TPMS), brake and turn signal lamps (left and right) 10 A Red
I
— — —
J
— — —
K
Safety circuit high-voltage battery 15 A Blue
L
— — —
M
Rear window wiper (coupé only) 15 A Blue
N
ESP
®
control unit, EPS control unit, restraint
systems 10 A Red
O
Electric drive components, engine control
unit, transmission control unit, on-board
diagnostics socket, sound generator 7.5 A Brown
P
Air conditioning system, exterior rear view
mirror adjustment, washer pump, audio, seat
heating, wiper switch, cruise control, soft
top switch (cabriolet only), backup lamp 10 A Red
Q
Auxiliary power outlet 15 A Blue
R
Left low‑beam headlamp 7.5 A Brown
S
Right low‑beam headlamp 7.5 A Brown
T
— — —
U
Right high‑beam headlamp 7.5 A Brown
V
Left high‑beam headlamp 7.5 A Brown
W
Electric drive components 7.5 A Brown Fuses
209>> Practical hints. Z

No. Accessory/Component Amperage Color
X
Rear window defroster 40 A Orange
Y
Soft top (cabriolet only) 30 A Green
Z
Radiator cooling fan 40 A Orange
\
Horn, central locking system 20 A Yellow
^
— — —
_
Starter switch (ignition) 50 A Red
a
ESP
®
control unit 40 A Orange
©
EPS control unit 30 A Green
y
Exterior rear view mirror heating 7.5 A Brown
z
Brake lamps 7.5 A Brown
|
— — —
~
Tire pressure monitor control unit 7.5 A Brown
¡
Coolant pump, electric drive components, HV
interior PTC heater passenger compartment,
windshield unit car2go 10 A Red
¢
Audio, subwoofer, sound system, soft top
(cabriolet only) 15 A Blue
£
Interior lighting 5 A Light brown
¤
Surround sound system 20 A Yellow
Â¥
Seat heating control unit 25 A Neutral210
Fuses>> Practical hints.

Example certification label (Canada vehicles)
; Vehicle Identification Number (VIN)
= Paintwork code Vehicle Identification Number (VIN)
The Vehicle Identification Number (VIN)
can be found in the following locations:
R on the certification label on the driver’s
door B‑pillar (Y page 214)
R on the rear right on the cargo compart-
ment floor (Y page 215)
R in the lower edge of the windshield
(Y page 214)
X Open the cargo compartment.
X Fold back the carpet. :
VIN (on the cargo compartment floor) Vehicle specification
The quoted data apply only to the standard
vehicle. Contact an authorized electric
drive smart center for the corresponding
data of all special bodies and special
equipment. Main dimensions
Overall vehicle
length
107.4 in (2 727 mm)
Overall vehicle
width
11 69.0 in (1 752 mm)
Overall vehicle
height
62.1 in (1 555 mm)
Wheelbase
73.5 in (1 867 mm)
Turning circle
28.7 ft (8.75 m)
Weights
Cargo compart-
ment load
max. 110 lb (50 kg)
Roof load
None
This vehicle is not intended to carry items
on its roof. Thus roof rails and any roof-
mounted devices must not be used. G
WARNING
No racks or loads may be secured to the roof of the vehicle, as
R the panorama roof* may be damaged, thus
injuring persons
R this can have a substantial adverse
effect on the driving dynamics of the
vehicle, thus causing accidents
R the rack and/or the load could detach and
through this cause an accident or other
people could be injured by the load and/
or rack that has fallen off
11 Exterior rear view mirrors folded out. Vehicle specification
215>> Technical data.
* optional Z

Rims and tires
Notes
! Only use tires which have been tested
and approved by smart. Tires approved by
smart are developed to provide best pos-
sible performance in conjunction with
the driving safety systems on your vehi-
cle such as the ABS or the ESP ®
.
Using tires other than those approved by smart may result in damage that is not
covered by the smart Limited Warranty.
! Using tires other than those approved
by smart can have detrimental effects,
such as
R poor handling characteristics
R increased noise
R increased energy consumption
Moreover, tires and rims not approved by
smart may, under load, exhibit dimen-
sional variations and different tire
deformation characteristics that could
cause them to come into contact with the
vehicle body or axle parts. Damage to the
tires or the vehicle may be the result.
i Further information on tires and rims
is available at any authorized electric
drive smart center. A placard with the
recommended tire inflation pressure is
located on the driver’s door B‑pillar.
The tire inflation pressure should be
checked regularly and should only be
adjusted on cold tires. Follow tire man-
ufacturer’s maintenance recommenda-
tion included with vehicle. Mobility
Your vehicle is equipped with a tire repair kit (Y page 187). In case of a flat tire, it
enables you to drive to the nearest author- ized electric drive smart center on the
sealed tire. If the tire is damaged too severely for the
tire sealant to provide a reliable tire
repair:
X Contact the nearest authorized electric
drive smart center.
or
X Call Roadside Assistance. 216
Rims and tires>> Technical data.

Mixed size tires
i Abbreviations used in the following tables:
R FA: Front Axle
R RA: Rear Axle All-season tires Light alloy rims
FA
RA 155/60 R 15 74T M+S
175/55 R 15 77T M+S 4.5 J x 15 H2
Wheel offset: 0.93 in (23.5 mm)
5.5 J x 15 H2
Wheel offset: 0.87 in (22 mm)
Winter tires
12 Light alloy rims
FA
RA 155/60 R 15 74T M+Si
175/55 R 15 77T M+Si 4.5 J x 15 H2
Wheel offset: 0.93 in (23.5 mm)
5.5 J x 15 H2
Wheel offset: 0.87 in (22 mm)
Service fluids and capacities
Notes
Vehicle components and their respective
lubricants must match. Therefore only use
products tested and approved by smart.
Please contact an authorized electric
drive smart center for products tested and
approved by smart. G
WARNING
Comply with all valid regulations with
respect to handling, storing and disposing of service fluids. Otherwise you could
endanger persons or the environment.
Keep service fluids out of the reach of chil-
dren.
For health reasons, you should prevent ser-
vice fluids from coming into direct contact with your skin or clothing.
If a service fluid is swallowed, contact a
physician immediately.
12 Not available as factory equipment. Service fluids and capacities
217>> Technical data. Z