wheel SMART FORTWO COUPE 2015 Repair Manual

Wheel change
Preparing the vehicle
X Park the vehicle on a hard, flat surface
when possible.
X Turn on the hazard warning flasher.
X Turn the steering wheel so that the front
wheels are in a straight-ahead position.
X Engage the parking brake.
X Move the gear selector lever to park
position P.
X Switch off the drive system.
X Have any passenger exit the vehicle at a
safe distance from the roadway. Removing the wheel
G
WARNING
When jacking up the vehicle, only use a
suitable jack. Observe the manufacturer’s
safety instructions.
The jack must be designed for jacking up
this vehicle at the jack take-up brackets
built into both sides of the vehicle.
The jack is intended only for lifting the
vehicle briefly for wheel changes. It is not suited for performing maintenance work
under the vehicle. To help avoid personal
injury, use the jack only to lift the vehicle during a wheel change.
Never get beneath the vehicle while it is
supported by the jack. Keep hands and feet
away from the area under the lifted vehicle.
Always lower the vehicle onto sufficient
capacity jackstands before working under
the vehicle.
Always firmly engage the parking brake and block the wheels with wheel chocks or othersizeable objects before raising the vehi-
cle with the jack. Do not release the parking
brake while the vehicle is raised.
Make sure the ground on which the vehicle
is standing and where you place the jack is solid, level and not slippery. If necessary,
use a large underlay. On slippery surfaces, such as tiled floors, you should use a non-
slip underlay, for example a rubber mat.
Do not use wooden blocks or similar objects
to support the jack. Otherwise the jack may
not be able to achieve its load-bearing
capacity if it is not at its full height.
The jack must always be vertical when in
use. Always try to use the jack on level sur- face. If you do not position the jack cor-
rectly, the vehicle can fall off the jack and
seriously or fatally injure you or others.
Never switch on the drive system when the
vehicle is raised.
Also observe the notes on the jack.
X Make sure to have a suitable jack 10
, wheel
wrench 10
and wheel chock 10
.
Contact an authorized electric drive
smart center for information on which
jack and wheel wrench are required.
X Prepare the vehicle as described
(Y page 195).
X Make sure the surface is level.
Prevent the vehicle from rolling away by
blocking wheels with wheel chocks or other sizeable objects:
X Place one wheel chock or other sizeable
object in front of and another wheel
chock or other sizeable object behind
the wheel that is diagonally opposite to
the wheel being changed.
X On wheel to be changed, loosen but do not
yet remove the wheel bolts (approx-
imately one full turn with wheel wrench).
! Only position the jack on the designa-
ted take-up brackets.
You must not position the jack under the
high-voltage battery. Otherwise, the
high-voltage battery could be damaged.
10 Not included and not available as factory equipment. Wheel change
195>> Practical hints. Z

Warning label
The take-up brackets are identified by the
embossed recesses in the area of the door
sills. X
Position jack ;under take-up
bracket :so that it is always vertical as
seen from the side, even if the vehicle is
parked on an incline.
X Jack up the vehicle until the wheel is a
maximum of 1.2 in (3 cm) from the ground.
X Unscrew and remove the wheel bolts.
! Do not place wheel bolts in sand or dirt.
This could result in damage to the wheel
bolts and wheel hub threads.
X Remove the wheel. Mounting the wheel
G
WARNING
Always replace wheel bolts that are dam-
aged or rusted.
Never apply oil or grease to wheel bolts. Damaged wheel hub threads should be
repaired immediately. Do not continue to
drive under these circumstances! Contact
an authorized electric drive smart center
or call Roadside Assistance.
Incorrect wheel bolts or improperly tight-
ened wheel bolts can cause the wheel to
come off. This could cause an accident. Be
sure to use the correct wheel bolts. G
WARNING
Only use genuine smart wheel bolts. Other
wheel bolts may come loose.
Do not tighten the wheel bolts when the
vehicle is raised. Otherwise the vehicle
could fall off the jack.
X Clean contact surfaces of wheel and wheel
hub.
! To avoid paint damage, place wheel flat
against hub and hold it there while
installing first wheel bolt. X
Guide the wheel onto the wheel hub and
push it on.
X Insert two wheel bolts and tighten them
slightly.
X Install last wheel bolt and tighten it
slightly.
X Lower the vehicle until the vehicle is
resting fully on its own weight.
X Remove the jack.
X Tighten the wheel bolts. Observe a tight-
ening torque of 80 lb-ft (110 Nm). 196
Wheel change>> Practical hints.

G
WARNING
Have the tightening torque checked after
changing a wheel. The wheels could come
loose if they are not tightened to a torque of
80 lb-ft (110 Nm).
i The Tire Pressure Monitoring System
(TPMS)* only functions on wheels that are
equipped with the proper electronic
sensors (Y page 130). Batteries
Notes on the vehicle’s electrical sys-
tem
The vehicle’s electrical system provides
power for the electric drive and all elec-
trical consumers or components of the
vehicle.
Power is supplied to the vehicle via two
batteries:
R 12-volt battery
R High-voltage battery Notes on the 12‑volt battery
Your vehicle’s 12‑volt battery is located in
the passenger footwell below the footrest
(Y page 199).
The 12 volt battery should always be suffi-
ciently charged in order to achieve its
rated service life. Refer to the Scheduled
Maintenance Guide (USA only) or the Ser-
vice booklet (Canada only) for battery
maintenance intervals.
If you use your vehicle mostly for short-
distance trips, you will need to have the
12 volt battery charge checked more fre-
quently.
When replacing the battery, always use bat-
teries approved by smart. For information,
contact an authorized electric drive smart
center. If you do not intend to operate your vehicle
for an extended period of time, consult an
authorized electric drive smart center
about steps you need to observe. G
WARNING
Observe all safety instructions and pre-
cautions when handling automotive batter- ies. Risk of explosion.
Fire, open flames and
smoking are prohibited
when handling batteries.
Avoid creating sparks.
Battery acid is caustic.
Do not allow it to come
into contact with skin,
eyes or clothing.
Wear suitable protective
clothing, especially
gloves, apron and face-
guard. Wear eye protection.
Rinse any acid spills
immediately with clear
water. Contact a physician
if necessary. Keep children away.
Follow the instructions in
this Operator’s Manual. G
WARNING
Failure to follow these instructions can
result in severe injury or death.
Observe all safety instructions and pre-
cautions when handling automotive batter- ies.
Never lean over batteries while connect-
ing, you might get injured. Batteries
197>> Practical hints.
* optional Z

X
Remove the jumper cables from negative terminals =and ?first.
X Remove the jumper cables from positive terminals :and ;.
You can now switch on the headlamps.
X Remount the positive terminal cover.
X Have the 12-volt battery checked at the nearest authorized electric drive smart center.
i Please keep in mind that it will take quite some time to charge the 12-volt battery.
When you switch off the drive system after driving a short distance, you may not be able to start it again.
Charge the 12-volt battery completely as soon as possible. Towing
About towing
This section offers information on towing
methods for breakdown situations and
emergency towing. Recommended towing method - Break-
down situation
! To prevent damage during transport, do
not tie down the vehicle by its chassis or suspension parts — use only wheel straps to position and hold down the vehicle.
Improper tie down on a flatbed carrier
truck or trailer can damage suspension
parts and body panels.
smart recommends that the vehicle be
transported with all wheels off the ground
using a flatbed carrier truck or appropri- ate wheel lift/dolly equipment.
Always have your vehicle transported:
R when the Nwarning lamp for the high-
voltage system lights up in the instru-
ment cluster
R when the Do not tow (away)
Do not tow (away) message
appears in the instrument cluster
R when the multifunction display is inop-
erative R
when one or several of the following
warning lamps light up:
- þ Drive diagnostics (red)
- # 12‑Volt battery
D Power steering
R if the brake pedal already starts to pul-
sate just after towing begins
R if you have to transport the vehicle over
long distances
X Switch off the tow‑away protection* and
interior motion sensor* (Y page 50). Emergency towing
When circumstances do not permit the rec-
ommended towing method, the vehicle may
be towed with all wheels on the ground
using a strap or tow bar connected to
another vehicle. Only tow the vehicle as far as necessary to have the vehicle moved to a
safe location where the recommended tow-
ing method can be employed. G
WARNING
If circumstances require towing the vehi-
cle with all wheels on the ground, always tow
with a tow bar if:
R the drive system will not run
R there is a malfunction in the brake sys-
tem
R there is a malfunction in the power sup-
ply or in the vehicle’s electrical system Towing
203>> Practical hints.
* optional Z

A tow bar is necessary to adequately control
the towed vehicle.
Prior to towing the vehicle with all wheelson the ground, make sure the gear selector
lever is in neutral position Nand the igni-
tion is switched on. G
WARNING
With the drive system inactive, there is no power assistance for the brake and steering
systems. In this case, it is important to
keep in mind that a considerably higher
degree of effort is necessary to brake and
steer the vehicle. Adapt your driving
accordingly.
! The vehicle may be towed only for dis-
tances up to 30 miles (50 km) and at a
speed not to exceed 30 mph (50 km/h).
Otherwise, the electric drive or the
high-voltage system could be damaged.
! Do not tow other vehicles.
Otherwise, the drive system or compo-
nents of the high-voltage system could be damaged.
! Do not tow the vehicle with the front
axle raised. Doing so may cause serious
damage to the brake system which is not
covered by the smart Limited Warranty.
! Before towing the vehicle observe the
following instructions:
R Do not tow with sling-type equipment
attached to suspension parts. This may cause damage to the supports if towing on a bumpy road.
R Towing the vehicle should only be done
using the properly installed towing
eye bolt. Never attach a tow cable, tow
rope, or tow rod to the vehicle chassis, frame, or suspension parts.
! Make sure the gear selector lever is in
neutral position Nwhile towing the
vehicle. Doing otherwise may result in
significant drive train damage. !
Towing the vehicle with a luggage rack*
mounted is not permissible. The vehicle
must not be towed by the luggage rack*.
i If the 12-volt battery is disconnected
or discharged, the gear selector lever
will remain locked in park position P.
Contact an authorized electric drive
smart center for assistance or call Road-
side Assistance.
Towing eye bolt The towing eye bolt is located in the
passenger footwell under the carpet.
X Unscrew the carpet holder in the
passenger footwell (Y page 160).
X Lift the carpet. X
Take out towing eye bolt :.
Installing towing eye bolt
The towing eye bolt can be screwed into
threaded holes which are located behind
covers on the front and rear bumper. Front cover204
Towing>> Practical hints.
* optional

Example certification label (Canada vehicles)
; Vehicle Identification Number (VIN)
= Paintwork code Vehicle Identification Number (VIN)
The Vehicle Identification Number (VIN)
can be found in the following locations:
R on the certification label on the driver’s
door B‑pillar (Y page 214)
R on the rear right on the cargo compart-
ment floor (Y page 215)
R in the lower edge of the windshield
(Y page 214)
X Open the cargo compartment.
X Fold back the carpet. :
VIN (on the cargo compartment floor) Vehicle specification
The quoted data apply only to the standard
vehicle. Contact an authorized electric
drive smart center for the corresponding
data of all special bodies and special
equipment. Main dimensions
Overall vehicle
length
107.4 in (2 727 mm)
Overall vehicle
width
11 69.0 in (1 752 mm)
Overall vehicle
height
62.1 in (1 555 mm)
Wheelbase
73.5 in (1 867 mm)
Turning circle
28.7 ft (8.75 m)
Weights
Cargo compart-
ment load
max. 110 lb (50 kg)
Roof load
None
This vehicle is not intended to carry items
on its roof. Thus roof rails and any roof-
mounted devices must not be used. G
WARNING
No racks or loads may be secured to the roof of the vehicle, as
R the panorama roof* may be damaged, thus
injuring persons
R this can have a substantial adverse
effect on the driving dynamics of the
vehicle, thus causing accidents
R the rack and/or the load could detach and
through this cause an accident or other
people could be injured by the load and/
or rack that has fallen off
11 Exterior rear view mirrors folded out. Vehicle specification
215>> Technical data.
* optional Z

Mixed size tires
i Abbreviations used in the following tables:
R FA: Front Axle
R RA: Rear Axle All-season tires Light alloy rims
FA
RA 155/60 R 15 74T M+S
175/55 R 15 77T M+S 4.5 J x 15 H2
Wheel offset: 0.93 in (23.5 mm)
5.5 J x 15 H2
Wheel offset: 0.87 in (22 mm)
Winter tires
12 Light alloy rims
FA
RA 155/60 R 15 74T M+Si
175/55 R 15 77T M+Si 4.5 J x 15 H2
Wheel offset: 0.93 in (23.5 mm)
5.5 J x 15 H2
Wheel offset: 0.87 in (22 mm)
Service fluids and capacities
Notes
Vehicle components and their respective
lubricants must match. Therefore only use
products tested and approved by smart.
Please contact an authorized electric
drive smart center for products tested and
approved by smart. G
WARNING
Comply with all valid regulations with
respect to handling, storing and disposing of service fluids. Otherwise you could
endanger persons or the environment.
Keep service fluids out of the reach of chil-
dren.
For health reasons, you should prevent ser-
vice fluids from coming into direct contact with your skin or clothing.
If a service fluid is swallowed, contact a
physician immediately.
12 Not available as factory equipment. Service fluids and capacities
217>> Technical data. Z