brake SSANGYONG KORANDO 2012 Workshop Manual

05-14
Indicator
(amber)
Brake warning lamp (brake fluid) ▶
ABS warning lamp ▶
Passenger air bag disable indicator ▶
Indicator
(red)
Indicator
(amber)
Indicator
(red)
EPS ▶
Indicator
(amber)
Immobilizer indicator ▶This indicator comes on when the passenger air bag OFF switch is operated.
This indicator comes on the immobilizer (transponder) is not certified.This lamp comes on when the parking brake is applied or the brake fluid
is insufficient.
If this lamp doesn't go off after the parking brake is released, check the
brake fluid level first and then fluid leakage. -
-
This warning light comes on when the ignition switch is turned to ON
and should go out if the system is normal -
This indicator comes on when the EPS system is faulty.

05-158010-01
Indicator
(green)
Hazard indicator ▶
ECO indicator ▶
Cruise control indicator ▶
Indicator
(red)
Indicator
(green)
Indicator
(green)
4WD LOCK indicator ▶
Indicator
(red)
4WD check warning lamp ▶This indicator comes on when the cruise control system is activated.
This indicator goes off when the brake pedal is depressed. (auto cruise
deactivated)
This warning lamp comes on when the 4WD LOCK switch is pressed.
This indicator goes off when pressing the switch again.
This warning lamp comes on when the 4WD system is defective. This indicator comes on when the hazard warning flashers are switched on.
(applies to STD class)
This indicator comes on when the ECO cruise system is activated.
This indicator goes off when the brake pedal is depressed. (ECO
deactivated)

05-42
9) Buzzer
Specifications ▶
Function Signal
Part name PKM17EPP-2002-B0 (MURATA, Piezoelectric Sound Components)
Permitted input voltage 25 VP-P or less
Operating temperature-20˚C to +70˚C
Storage temperature-30˚C to +80˚C
Sound pressure level 70 dB/min (3 Vp-p, 2 kHz, square wave, 10 cm)
Capacitance10.9 nF ±30% (120 Hz)
Output ▶
Pin No.Middle East
(STD only)Except Middle
EastBuzzer
Priority
ON_Time OFF_Time
PAS O O - - 0
Over speed
warningO X 500 ms 200 ms 1
ESP O O 100 ms 100 ms 2
Temperature
warningO O 500 ms 500 ms 3
Fuel filter O O 500 ms 500 ms 4
Parking
brakeO O 2.8 s 1.5 s 5
Modulating frequency: 1.96 kHz
If the signal with higher priority is activated during the operation of signal with lower priority, the
current operation should be completed before starting the operation with higher priority.
If there are multiple signals at a time, the operation should be completed by the priority. -
-
-

05-46
Pin No.Message
Operating condition
Domestic Export
Smart key
warningThis message comes on the LCD display, if the smart
key is not in the vehicle when the door is open and
closed in the ignition ON or ACC mode.
This message comes on the LCD display for approx. 10
seconds, if the ignition switch is pressed when the smart
key is not in the vehicle.
This message comes on the LCD display for approx. 10
seconds, if the smart key verification fails after inserting
the smart key into the key holder.
This message comes on the LCD display for approx. 10
seconds with warning sound if the smart key is in the key
holder when the driver door is open with ignition OFF.
This message informs the driver that the brake pedal
should be depressed and the ignition switch be pressed
in order to start the engine, if the ignition is switched to
ACC mode for more than one time when the driver keeps
pressing the ignition switch without depressing the brake
pedal.
This message informs the driver that the clutch pedal
should be depressed and the ignition switch be pressed
in order to start the engine, if the ignition is switched to
ACC mode for more than one time when the driver keeps
pressing the ignition switch without depressing the clutch
pedal.
This message comes on for approx. 10 seconds to
inform the driver that the ignition switch should be
pressed with the shift lever in P in order to start the
engine.
This message comes on for approx. 10 seconds to
inform the driver that the verified smart key is in the
vehicle, if the driver locks the door using another verified
smart key with all the doors closed.
Pin No. Message Operating condition

01-6
4) Parking Brake Lever Assembly
Parking brake lever assembly (Automatic transaxle equipped vehicle)
Old New
The parking brake lever bracket has been changed to adopt the premium console.
Parking brake lever assembly (Manual transaxle equipped vehicle)
Old New
The parking brake lever bracket has been changed to adopt the premium console.

01-18
A. Indicators on instrument cluster
C. HECU assembly
The HECU assemblies for ABS and ESP have
similar appearance but they have different inner
structure and connector connections from each
other. D. Front brake assembly
The disc brake for 4WD vehicle is the same with
the one for 2WD vehicle.
7. BRAKE SYSTEM AND ESP SYSTEM LAYOUT
B. Master cylinder assembly
Description for master cylinder in this chapter is
based on ABS/ESP equipped vehicle. For CBS,
there is an extra pressure valve mounted to the
master cylinder.
CaliperDisc
Parking brake
warning light
ABS warning lamp
ESP indicator

01-190000-00
H. Parking brake
M/T A/T
The parking brake is the mechanical device to
hold the vehicle. When pulling up the lever, the
parking brake cable between the lever and the
rear drum brake trailing shoe pulls the parking
brake lining to contact to drum.
E. Rear brake assembly
The disc brake for 4WD vehicle has the same
structure with the one for 2WD vehicle, but the
appearance and knuckle shape is different from
each other.
Caliper
G. Brake pedal
Disc
F. Parking brake
4WD and 2WD
Front side2WD Rear side
The wheel speed sensor for 4WD has the same
structure and mounting location with the one for
2WD vehicle. But the rear side wheel speed
sensor for 2WD vehicle has different sensor
appearance and mounting status because the
knuckle shape is different from the 4WD vehicle.

01-230000-00
3) General Instructions
Before lifting up the vehicle with a lift, correctly support the lifting points.
When using a jack, park the vehicle on a level ground and place the wheel chocks under the tires.
Position the jack under the frame and lift up the vehicle and then support with chassis stand before
service work.
Make sure to disconnect the negative (-) cable from the battery to prevent any damage to electric
systems.
If you have to work on vehicle, cover the seats and floor with protection covers to avoid any
damage and contamination.
Brake fluid and anti-freeze can damage the painted surface of body. So carefully handle them
during service work.
To improve the efficiency of service work, use only recommended and specified tools.
Use only Ssangyong genuine spare parts.
Never reuse the cotter pin, gasket, O-ring, oil seal, lock washer and self-locking nut. Replace them
with new ones. If reused, normal functions cannot be maintained.
Store the disassembled parts as a set based on disassembly order and unit.
Pay particular attention not to miss or mix the fasteners.
If necessary, especially for inspection, clean the removed parts completely.
Apply the oil or grease on the running and sliding surfeces before installation. Use the specified
sealant and gasket to prevent leakage if necessary.
Tighten the fasteners to the specified tightening torque.
As a final stage of service work, check if the serviced system is working properly and the problem
has been eliminated clearly. (1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14) Remove the engine and transaxle as a set.
Manual transaxle: Transaxle can be separated after removing the front module (sub frame, engine
and transaxle).
Automatic transaxle: Transaxle can be separated after removing the sub frame. -
-
2) Equipment
Korando is FF (Front Engine Front Drive) type vehicle, and engine and powertrain system are
integrated into a module. Therefore, 2-post lift and general equipment are necessary when working
on the engine and transmission.
Major equipment: Engine and transmission jack, Engine stand, Engine crane, Transmission jack,
Engine hanger -
-
Engine stand
Engine crane

01-24
4) Basic Inspection
(1) Horn operation
Listen for the horn sound when pressing the horn pad on the steering wheel. -
(2) Brake operation
Check if there is any abnormal noise, unusually long braking distance, or uneven braking force. If the
brake warning lamp does not go out even after starting the engien or are flashing during driving,
have the brake system checked immediately.
Check the brake pipes and hoses for connection, oil leak, crack or interference after changing the
position of tires. When replacing the tires, check the brake disc for surface condition and wear.
Check the parking brake cable and brake operation. Shorten the checking interval if the parking
brake is used frequently. -
-
-
(3) Exhaust system
Be aware to any changes in sound or smell from the exhaust system. These may be caused by leak or
overheat. Have the exhaust system checked and repaired immediately.
Inspect the exhaust system including catalytic converter. Inspect all the components and body frame
near the exhaust system. -
-
(4) Tires
Unusual vibration of the steering wheel and seats or pulling to one side on the straight and level roads
may indicates the uneven tire inflation pressure or poor wheel balance. -
(5) Steering and suspension system
Inspect the front and rear suspension and the steering system for damage, looseness or missing
parts, signs of wear or lack of lubrication. Inspect the power steering line and the hoses for
connection, leak, crack and chafing. Inspect the drive axle boot and seals for damage, tear or leak.
Replace or repair the system if necessary. -
(6) Engine oil
Check the oil level when the engine is still warm and add the specified engine oil if necessary. -
(7) Coolant
Check the coolant level in the coolant reservoir, coolant conditions (contamination, foreign material),
and hoses for damage and leak. Replace or add the Ssangyong genuine coolant, if needed. -
(8) Engine drive belt
Check all drive belts on the engine for wear, crack and looseness. Retighten or replace the belt, if
needed. -

02-33680-01
1. GENERAL INFORMATION
Automatic transaxle (M11) ▶
The Model 11 six speed automatic transaxle is
available in two variants: four wheel drive and two
wheel drive.
Six forward speeds
One reverse gear
A toruqe converter with an integral converter
lock-up clutch with slip control capabilities
Electronic shift and pressure controls
A single planetary gear-set
A double planetary gear-set
One hydraulically controlled brake bands
Three multi-plate clutches
One multi plate brake
All hydraulic functions are directed by electronic
solenoids to control: -
-
-
-
-
-
-
-
-
-
Engagement feel
Shift feel
Shift scheduling
Modulated torque converter clutch
applications 1)
2)
3)
4) Inhibitor switch
Oil pan
Torque converter
TCU (located under driver's seat) ▶
TCU is located under the driver's seat and controls
the transaxle operations.
TCU is activated and deactivated by the ignition
voltage, and connected to the transaxle through
pin 26 in connector.
TCU receives and uses the signals from sensors
and switches through CAN bus with analog and
digital types. Driver seat
E-coupling unit
TCU
Passenger
seat