torque SSANGYONG KORANDO 2012 Manual Online

07-50000-00
2. SYSTEM LAYOUT
1) Components
(1) PTU (Power Transfer Unit)
<007b008f008c004700970096009e008c00990047009b009900880095009a008d008c00990047009c00950090009b0047009000950047009b008f008c0047008d009900960095009b0047009e008f008c008c00930047008b00990090009d008c0047009400
96008b008c00930047008a008f00880095008e008c009a0047>the angle of engine torque to 90°
and transfer it to E-coupling to distribute the torque to rear wheels.
(2) E-Coupling (Electronic Coupling)
E-Coupling transfer the engine torque from PTU to rear axle and controls to distribute it between front
wheels and rear wheels.
(3) E-Coupling Control Unit (ECU)
E-Coupling controls the current (clutch engagement force) of EMCD in E-Coupling according to CAN
signals (wheel speed, engine torque, pedal position, ABS/ESP signals).
* EMCD: Electro-Magnetic Control Device PTU assemblyE-coupling control unit
(located on the floor under driver seat)E-coupling

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2. TIGHTENING TORQUE
Front suspension assembly ▶

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Rear disc brake ▶
Caliper
Brake hose
Brake disc
KnuckleWheel disc
Brake hub
Brake disc
Fastener Tightening torque Remark
Brake pad guide bolt 25.5 ~ 30.4Nm 14 mm x 2EA
Brake caliper mounting bolt 52.9 ~ 63.7Nm 17 mm x 2EA
Brake hose bolt 19.6 ~ 29.4Nm 12mm
Brake hose bracket mounting bolt 9.8 ~ 12.8Nm 12mm
Air breather screw 8.8 ~ 10.8Nm -
1) Tightening torque

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1. SPECIFICATION
1) Specification of Active Wheel Sensor
Description Specification
Supplying voltage DC 12 V
Output current (at 2.75 km/h of vehicle speed) 7 mA (Lo) ~ 14 mA (Hi) +20%/-16%
Tightening torque Front: 7.8 to 11.8 Nm
Rear: 7.8 to 11.8 Nm
Operating temperature-40 ~ 150 ℃
Operating frequency 1 ~ 2,500 Hz
UnitDescription
ABS ESP
HECU Clock frequency: 32 MHz Clock frequency: 50 MHz
Memory: 128 KB Memory: 512 KB
Switch orifice Switch orifice
Wheel speed sensor Active type Active type
Steering wheel angle
sensorNone Max. detection angle speed:
1500 °/Sec
Operating voltage: 9 to 12 V
Sensor cluster None Yaw rate sensor + lateral G sensor +
longitudinal G sensor (4WD)
Longitudinal G sensor 4WD only None
Pressure sensor None HECU integrated

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2. TIGHTENING TORQUE
Item Tightening torque Remark
1. Power steering reservoir mounting bolt 8.8 to 13.7 Nm 12 mm x 2 EA
2. Power steering
pumpUpper mounting bolt/nut25 ± 2.5 Nm13 mm x 1 EA
Lower mounting bolt25 ± 2.5 Nm12 mm x 2 EA
3. Oil pipe Eye bolt (pump side) 53.9 to 63.7 Nm 22 mm
Steering gear box side nut 31.4 to 37.2 Nm 17 mm
4. Oil pipe bracket mounting nut 6.8 to 10.8 Nm 10 mm
5. Tie rod end lock nut 44.1 to 53.9 Nm 17 mm
6. Tie rod nut 63.7 to 78.4 Nm 22 mm
7. Lower shaft Lower mounting bolt
(gear box side)17.6 to 24.5 Nm 12 mm
Upper mounting bolt (column
side)17.6 to 24.5 Nm 12 mm
8. Column shaft Lower mounting bolt 19.6 to 24.5 Nm 12 mm
Upper mounting nut 19.6 to 24.5 Nm 12 mm
9. Steering wheel nut 39.2 to 58.8 Nm 22 mm
10. Loosened gear box mounting bolt/nut Left: 98.0 to 127.4 Nm 17 mm
Right: 88.3 to 107.9 Nm 17 mm
11. Heat shield mounting bolt 8.8 to 13.7 Nm 12 mm x 2 EA

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1. SPECIFICATION
Unit Description Specification
System operationOperating type Motor driven power steering system
Operating temperature- 40°C to 80°C
Rated voltage 12 V
Rated current 85 A
Operating voltageNetwork 8 to 16 V
C-EPS ECU 8 to 16 V
Full Performance 10 to 16 V
MotorType 3-Phase BLAC (Brushless AC)
Rated current/voltage 85 A / 12 V (at idle 0.5 A)
Position sensor type Hall sensor type
Torque & angle sensorType Non-contact type
Steering columnOperating type Manual tilting & telescoping
Lower shaftType Sliding (Ball slip) type
Steering gearGear ratio 46.94 mm/rev
Rack stroke 146 mm
Maximum steering angleInner wheel39°
Outer wheel31.24°

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2. TIGHTENING TORQUE

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Hydraulic power steering Electric power steering
1. OVERVIEW
The electric power steering, EPS, does not have any belt-driven steering pump constantly running, so it
is lightweight and the motor consumes energy only when the steering wheel is turned by the driver, and
this leads to improvement in fuel efficiency. Also, the elimination of a belt-driven pump and its
accessories greatly simplifies manufacturing and maintenance. While offering these benefits, as it does
not contain any steering oil, the environment is not polluted both when the steering system is produced
and discarded.
In other words, the electric power steering (EPS) system uses the electric motor to assist the steering
force. It functions independently regardless of whether the engine is running or not, unlike the existing
hydraulic power steering.
The EPS system generates an assist steering force variably depending on the driving conditions by
controlling the motor's operation, based on the input signals from the sensors such as torque sensor and
angle sensor. In turn, the EPS receives the torque signal by the driver's movements of the steering
wheel, as well as the vehicle speed, and uses the motor to determine the assist torque. The EPS
controls the motor for this. Another features of EPS are fail-safe function, diagnosis function,
communication function between units and interface function for external diagnostic device.
The EPS system components such as the torque sensor, steering angle sensor, fail-safe relay, etc. are
located in the steering column and EPS unit assembly.
Advantages: ▶
Assurance of improved steering
Provides optimal steering force according to the
vehicle speed
Enhanced steering stability while driving at high
speed (1)
-
-Reduced fuel consumption
Consumes energy only when steering wheel
is turned (improved by 3 to 5%)
Energy saving (reduced by 85% compared
with hydraulic power steering)
Reduced number of parts: Elimination of
steering pump, hydraulic hose, pump pulley,
oil reservoir, belt, bracket, etc. (2)
-
-
-
Comparison between hydraulic power steering and electric power steering (EPS) ▶

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2. OPERATION
When the driver turns the steering wheel, a torque is generated and the torque sensor and the steering
angle sensor in the EPS system detect the rotation of the steering column to run the electric motor. At
this time, the worm gear connected to the motor drives the helical gear mounted to the steering column
to generate the assist torque for the steering column. This allows the driver to operate the steering wheel
easier.Output torque = 1) Steering force (manual torque) + 2) Assist torque

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If weight is not equally distributed around the wheel, unbalance centrifugal force by the wheel rotation
produces vibration. As the centrifugal force is produced proportional to the square of the rotating speed,
the wheel weight should be balanced even at high speed. There are two types of the tire and wheel
balancing: static and dynamic. Abnormal vibration may also occur due to unbalanced rigidity or size of
tires.
1) Static Balance
When the free rotation of the wheel is
allowed, the heavier part is stopped on the
bottom if the wheel weight is unbalanced and
this is called "Static Unbalance". Also, the
state at which tire's stop position is not same
is called "Static Balance" when the wheel is
rotated again. If the part A is heavier as
shown in the figure 1, add the balance weight
of a weight corresponding to unbalanced
weight from B to A to maintain the static
balance. If the static balance is not
maintained, tramping, up and down vibration
of the wheels, occurs.
2) Dynamic Balance
The static unbalance of the wheel creates
the vibration in the vertical direction, but the
dynamic unbalance creates the vibration in
the lateral direction. As shown in the figure
2 (a), if two parts, (2) and (3), are heavier
when the wheels are under the static
balance condition, dynamic unbalance is
created, resulting in shimmy, left and right
vibration of the wheels, and the torque Fxa
is applied in the axial direction. To correct
the dynamic unbalance, add the balance
weight of a same weight for two points of
the circumference of the rim, A and B, as
shown in the figure 2 (b), and apply the
torque in the opposite direction to the
torque Fxa to offset in order to ensure
smooth rotation of the wheel.
Center
A
B
a
a
Fxa
Fxa F
F
A
B
(a)(b)
[Figure 1]
[Figure 2]
3. WHEEL BALANCE