Gasoline SSANGYONG KORANDO 2012 Service Manual

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8. CAUTIONS
1) Designated Engine Oil for CDPF (Low Ash Oil)
Need to use the designated engine oil for CDPF 1.
The smoke from the vehicle may generate the particle material in the ambient air. CDPF is the
device to reduce the smoke by collecting and recycling it. To ensure the performance of CDPF,
the designated engine oil should be used.
The smoke including combusted sulfur in fuel cannot be recycled in CDPF. This smoke
generates the ash, resulting in clogging the filter. -
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Advantages when using the designated engine oil for CDPF 2.
Reduces the amount of ash
Improves the fuel economy and reduces the CO2
Increases the life span of engine oil
Available for all engines (diesel and gasoline) -
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Problems when using non-designated engine oil for CDPF 3.
Decreases the life span of engine oil due to accumulated ash in DPF (around 30%)
Decreases the fuel economy due to friction resistance, exhaust gas resistance and frequent
recycling process of DPF -
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The fule containing high sulfur may cause the same problems.
2) Do Not Use the Fuel Containing High Sulfur
Producing white smoke during recycling 1.
The sulfur in exhaust gas is changed to sulfate gas during exhaust process. This sulfate gas is
shown as white smoke. -
Producing odor during recycling 2.
The sulfur after oxidation may produce the odor. -
Accumulation of ash 3.
The sulfur accumulated in DPF cannot be recycled. It reduces the life span of DPF. -
3) White Smoke
The white smoke can be generated when the exhaust gas is recycled in DPF. There are two reasons as
below.
Saturated vapor
Sulfate 1.
2.

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HFM sensor
(air mass)
CDPF
(7) Wide band oxygen sensor
a. Overview
For diesel engine, combustion is not performed at the optimum (theoretically correct) air-fuel ratio and
the oxygen concentration is thin in most cases. So the wide-band oxygen sensor is used for this kind of
engine, and this sensor is a little different from the one that used for gasoline engine. The combustion in
diesel engine is controlled by fuel injection volume. Therefore, the wide band oxygen sensor should be
used in diesel engine. This sensor measures the air-fuel ratio in very wide range, and is also called full
range oxygen sensor.
The wide band oxygen sensor measures the oxygen density in exhaust gas and sends it to ECU to
control the EGR more precisely. -
b. Components
D20DTF
ECU
EGR valveElectronic
throttle bodyCoolant temp.
sensor
Oxygen
sensorInjector (C3I)

02-8
Fuel and engine oil system ▶
The engine oil and fuel damages the painted surfaces and rubber material of the vehicle.
Disconnect the negative cable from the battery before servicing the fuel system, and prepare the
service plug grip.
When working with the fuel or oil systems in enclosed area, always keep the working area well-
ventilated and never allow anybody to smoke.
Do not allow the gasoline to contact to rubber or leather parts.
Carefully separate the pipe between high pressure fuel pump and fuel injector so that any fuel can
be spilled out.
Fully release the pressure from the fuel system before removing any parts of fuel system.
To release the fuel pressure in high pressure line, let the engine fully cool down.
Gaskets and seals on the fuel and oil systems should be replaced with new ones. All bolts and nuts
should be tightened as specified.
Prolonged exposure to the engine oil make cause a skin cancer or an irritation.
Used engine cotains the hazardous material that may cause the skin cancer. Do not allow the used
engine to make contact with your skin.
Make sure to wear the protection gloves and goggle when handling the engine oil. If contact
happens, rinse affected areas immediately with plenty of water. Do not wash it with gasoline or
solvent. If irritation persists, consult a doctor.
Improperly disposed engine oil can pollute the environment. Dispose the used engine oil and oil
filter in accordance with local environmental regulations.
Make sure to check the connections for leak after installation. -
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Electric devices ▶
To prevent any damage to electric systems, make sure to disconnect the negative (-) cable from the
battery and place the ignition switch to OFF position before servicing.
Use only the specified parts with same ratings when replacing the electric devices. Check the
grounds and connections for looseness. -
- Extraordinary care should be taken when servicing the electric systems. Currently, the engine uses a lot
of electric devices. Short circuit and poor contact may cause the low engine performance, incomplete
combustion and other abnormalities.

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1. SPECIFICATION
Unit Specification
Fuel systemFuel Unleaded gasoline
Fuel injection MPI (Muilt Point Injecter) type
Fuel supply Returnless Fuel System
Fuel tankCapacity 57 L
Material Plastic
Fuel sender Dual sender type
Fuel filter Service interval Change every 100,000 km
Fuel pump Pressure 3.8 bar
InjectorColor Black
Capacity 187.2 g/min

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3. OPERATION
1) Setting a Desired Speed
To operate the cruise control, accelerate to the desired speed, which must be more than 38 km/h (24
MPH) and less than 150 km/h (90 MPH). In the vehicle equipped with manual transaxle, the gear shift
lever should be in 3rd or higher gear position.
Diesel engine equipped vehicle: When the desired speed is reached, press CRUISE ON (3) switch of
cruise control lever.
Gasoline engine equipped vehicle: When the desired speed is reached, press CRUISE ON (3) switch
of cruise control lever. The system is ready to activate the cruise control function. To activate the cruise
control function, push up (1) the ACCEL switch of the cruise control lever or push down (2) the DECEL
switch.
Now, the vehicle is cruised by this system with the set speed.
And you can set to other vehicle speeds again with above steps after an accelerator pedal intervention
during the cruise control running. 1.
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4.
Never use the cruise control system until you get used to it.
Improper use or not fully aware of this function could result in collision and/or personal injuries.

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1. SPECIFICATION (HPS)
Component Item Specification
Steering wheel Type 3-spoke
Outside diameterΦ 380 mm
Number of revolutions 3.11 rotations
Heated wire Simple ON/OFF
Gear box Type Rack and pinion
Gear ratio 46.94
Rack stroke± 73 mm
Steering angle Inner39°
Outer31.24°
Wheel alignment Toe-in2 ± 2 mm
Oil pump Type Vane (removable pump and reservoir)
Maximum pressure100 ± 3 bar
Displacement6.0 to 9.75 ℓ/min
Pulley diameterΦ 115 mm
Steering column Tilting angle Up + 2.0
Down - 30
Lower shaft Type Ball slip
Steering oil Oil typeATF Dexron Ⅱ or Ⅲ
Oil reservoir capacity1 ℓ
Change interval EU (Diesel): Check and add at every 20,000
km
GEN (Diesel, Gasoline): Check and add at
every 15,000 km
Turning capability Min. turning radius 5.4 m

03-4
2. WARNINGS FOR POWER SEAT
Adjust the driver's seat before driving.
Make sure that the seat is firmly secured after adjusting.
Never drive the vehicle with the head restraint removed or lowered excessively. Otherwise, you
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neck, spine or other parts of the body can be severely injured in the event of an accident.
If you recline the seatback excessively, you could slide under the seat belt and be injured severely
in a collision.
Do not put any object that could damage the seat on the seat.
The front and rear seats are equipped with the heated wire (seat warmer) system. Using the seat
warmer system excessively may cause minor burns. The following occupants should exercise
special care when using the heated wire seat. ▷
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Infant, child, old or handicapped person
Person with sensitive skin
Exhausted person
Persons who is drunk or took medicine which causes drowsiness such as sleeping pills, cold
tablets, etc. -
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Do not place anything on the seat that insulates against the heat, such as a blanket or cushion.
Make sure that the head restraints are in place and secured properly. Never drive the vehicle with
the head restraint removed.
To minimize the injuries in a collision or an abrupt stop, make sure the seatback is in the upright
position before driving. If the seatback is reclined too much, the occupant could slide under the seat
belt in a collision or an abrupt stop and cannot be protected properly by the airbag system. ▷
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3. CAUTIONS FOR POWER SEAT
You can operate the power seat with the ignition switch OFF. However, frequent operation of the
seat switch with the engine stopped can result in battery becoming discharged.
Operating more than one seat adjustment switch at the same time can cause damage to the seat
motor. Therefore, operate the seat switch only one at a time.
Do not use organic solvents such as benzene, thinner, alcohol or gasoline to prevent the seat cove
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from being damaged while cleaning.
Do not operate the seat position adjustment switch forcefully when the seat does not move or it
contacts an object.
If the power seat is not operated, check and correct the problem before driving off. ▷
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