clutch SSANGYONG KORANDO 2013 Service Manual

1461-00
Start motor assembly
1. SYSTEM DESCRIPTION
The starter (start motor) starts the engine with rotational power by converting the electric energy to the
mechanical energy.
When the engine is cranking, the pinion gear meshes with the ring gear. If the ring gear overruns, the
pinion gear clutch overruns to protect the pinion gear.
System Configuration

6) Normal Cancellation of the Cruise Control
The cruise control system will be canceled when one or more items of the following conditions are
applied;
When the brake pedal is depressed.
When the cruising speed is decreased less than 38 km/h.
When pushing the ON-OFF switch of the cruise control lever.
When ESP is activated.
When applying the parking brake while driving.
When using the clutch in order to shift (M/T only).
To cancel the cruise control function, pull the cruise switch toward you. (GSL only). 1.
2.
3.
4.
5.
6.
7.
Keep the main cruise control switch in the neutral position when not using the cruise control.
And the cruise control system can be operated again in driving state.

0000-00
Oil pressure
switch
Fuel rail
pres.sensor
Differential
pressure
sensor
Swirl valve posi.
sensor
Meter cluster
Coolant temp.
sensorE-EGR valve
posi. sensor
Oxygen
sensor
Exhaust gas
temp. sensor
HFM sensor
(2) Components for ECU Input
Crankshaft posi.
sensorAccel. pedal
posi. sensorThrottle
posi.sensor
Knock sensor
T-MAP sensor
Camshaft posi.
sensor
CAN
- ABS&ESP
- GCU
- Meter cluster
- TCU
- BCM
- Refrigerant pressure sensor
- Clutch pedal signal
- Blower switch signal
- Brake pedal signal

1130-13
1) Overview
Dual mass flywheel (DMF)
- Manual transaxleDrive plate
- Automatic transaxle
Dual mass flywheel reduces the unbalanced
rotation of crankshaft in manual transaxle
equipped vehicle. The flywheel is installed on the
crankshaft and is engaged to the clutch disc to
transfer the driving torque from the engine to the
powertrain system. Additionally, DMF decreases
the rattling noise in transaxle and the vehicle
vibration by reducing the differences of torque and
rotational speed due to the combustion in engine.The drive plate initially drives the powertrain
system by using the power from the start motor
when starting the engine. The drive plate is
installed on the crankshaft and is engaged to the
torque converter of automatic transaxle to transfer
the driving torque from the engine to the powertrain
system.

2) Operation of DMF
Compensating the irregular operation of engine: The secondary flywheel operates almost evenly so
does not cause gear noises
The mass of the primary flywheel is less than conventional flywheel so the engine irregularity
increases more (less pulsation absorbing effect).
Transaxle protection function: Reduces the torsional vibration to powertrain (transaxle) by reducing
the irregularity of engine. -
-
-
Compression stroke Combustion stroke
Small changes from engine (k):
Damper increases the torque changes to clutchLarge changes from engine (j):
Damper decreases the torque changes to
transaxle by absorbing the impact
Torque change curve of engine and drive shaft

Start motor assembly
1. OVERVIEW
The starter (start motor) starts the engine with rotational power by converting the electric energy to the
mechanical energy.
When the engine is cranking, the pinion gear meshes with the ring gear. If the ring gear overruns, the
pinion gear clutch overruns to protect the pinion gear.

6) Normal Cancellation of the Cruise Control
The cruise control system will be canceled when one or more items of the following conditions are
applied;
When the brake pedal is depressed.
When the cruising speed is decreased less than 38 km/h.
When pushing the ON-OFF switch of the cruise control lever.
When ESP is activated.
When applying the parking brake while driving.
When using the clutch in order to shift (M/T only).
To cancel the cruise control function, pull the cruise switch toward you. (GSL only). 1.
2.
3.
4.
5.
6.
7.
Keep the main cruise control switch in the neutral position when not using the cruise control. And the cruise control system can be operated again in driving state.

0000-00
Rear oxygen
sensor
2) Components for ECU Input
Coolant temperature
sensorCamshaft position
sensorCrankshaft position
sensor
Front oxygen sensor
Knock sensor
G20DF Engine ECUElectronic throttle
body
Refrigerant pressure sensor
Clutch pedal signal
Blower switch signal
Brake pedal signal
CAN
ABS & ESP
Instrument cluster
TCU -
-
-
Oil pressure
switchOil pressure warning lamp
T-MAP sensor

(10) Brake not working alert
The SKM sends the brake not working alert signal for 10 sec. every time the ignition status is changed
after the 1st cycle (OFF-ACC-IGN-ACC-OFF)
while the brake is not operated.
when the brake pedal is depressed, the system is reset and alert deactivation signal is sent.
when the 10 min. timer is terminated -
-
(11) Smart key slot detection alert
The SKM sends the smart key slot detection alert signal for 10 sec. when a smart key inserted into
the slot is detected with IGN OFF and the driver's door open. -
(12) SKM alert priority
1 Smart key out alarm Outside
1
2 Smart key reminder alarm Outside
3 Smart key verification failure alarm Inside
2 4 Transponder verification fail alert Inside
5 Smart key battery low voltage alert Inside
6 Transmission position alert Inside
7 SKM error alert Inside
8 Brake alert Inside
9 Clutch alert Inside
10 Smart key slot reminder alarm Inside 1
Warning deactivation conditions
Warning transmission conditions
Warning deactivation conditions
when the smart key is removed, the alert deactivation signal is sent.
when the 10 min. timer is terminated -
-

Pin No.Message
Operating condition
Domestic Export
Smart key
warningThis message comes on the LCD display, if the smart
key is not in the vehicle when the door is open and
closed in the ignition ON or ACC mode.
This message comes on the LCD display for approx. 10
seconds, if the ignition switch is pressed when the smart
key is not in the vehicle.
This message comes on the LCD display for approx. 10
seconds, if the smart key verification fails after inserting
the smart key into the key holder.
LCD display shows this message and Smart key
reminder sounds for 10 seconds when you open the
in the Smart key holder.
This message informs the driver that the brake pedal
should be depressed and the ignition switch be pressed
in order to start the engine, if the ignition is switched to
ACC mode for more than one time when the driver keeps
pressing the ignition switch without depressing the brake
pedal.
LCD display shows this message when you press the
ignition switch without depressing the clutch pedal.
This message comes on for approx. 10 seconds to
inform the driver that the ignition switch should be
pressed with the shift lever in P in order to start the
engine.
When a Smart key is inside the vehicle and all doors are
closed, LCD display shows this message if you press the
Lock button on the other Smart key.
Pin No. Message Operating condition