wheel SSANGYONG MUSSO 2003 Service Manual

BUMPERS AND FASCIAS 9O-3
Mounting Inspection
1. Clearance between the upper bumper and radiator grille.
2. Clearance between the upper bumper and headlampmoding.
Clearance 12 ± 1.0 mm
Clearance 9 mm
2. Clearance between the bumper and wheel arch.
Clearance10 mm

BODY FRONT END 9R-5
FENDER
Removal Procedure
1. Remove the screws.
2. Remove the mudguard and wheel guard.
3. Disconnect the front lamps connectors.
4. Remove the front lamps.

MUSSO-SPORTS 1A-21
SUPPLEMENT
KAA5A08A
COMPONENTS LOCATOR
EXTERIOR BODY PANNEL
9 PNL-Deck Side OTR
10 PNL-Deck Side INR
11 RR Wheel Guard 12 PNL-Deck W/House INR
13 PNL-Deck
SECTION A-A
910
11
12 13
SECTION B-B
SECTION C-CSECTION C1-C1

MUSSO-SPORTS 1A-23
SUPPLEMENT
KAA5A300
1 C-Pannel of Pillar Inner
2 Reinforce C-Pillar Outer Pannel
3 C-Pannel of Pillar Outer
4 Front Center Outer Pannel
5 Outer Pannel of Front Wheel House
6 Outer Pannel of Front Center
7 Inner Pannel of Wheel House 8 Outer Pannel of Front Wheel House
9 Side Outer of Pannel Deck
10 Side Inner Pannel Deck
11 Rear Wheel Guard
12 Pannel-Deck Wheel House Inner
13 Deck Pannel
ROOF RAIL
SECTION A-A
SECTION B-BSECTION C-C

8. ECM(E32, HFM) .......................................................................................................................... 5-64
1) INJECTOR, OVPR, IGNITION COIL, FUEL PUMP CIRCUIT(W/ IMMOBILIZER) ........................................... 5-64
2) INJECTOR, OVPR, IGNITION COIL, FUEL PUMP CIRCUIT(W/O IMMOBILIZER) ........................................ 5-66
3) SENSOR (CKP, CMP, KNOCK, MAF), CCP SOLENOID, CAM SHAFT ACTUATOR CIRCUIT ....................... 5-68
4) THROTTLE MOTOR & SENSOR, SENSOR (IAT, ECT, HEATED O 2), VSS, CIRCUIT (UNLEAD) ................. 5-70
5) THROTTLE MOTOR & SENSOR, SENSOR (IAT, ECT), CO POTENTIO METER, VSS CIRCUIT(LEAD) ..... 5-72
9. DLC CIRCUIT ................................................................................................................. ............. 5-74
10. TCM(GSL, BTRE) .............................................................................................................. ......... 5-76
1) POWER SUPPLY, GROUND, INDICATION LAMP CIRCUIT ............................................................................. 5- 76
2) KICK DOWN SWITCH, SELECT LEVER POSITION SENSOR, TRANSMISSION CIRCUIT ........................ 5-78
11. TCM(DSL, BTRE) .............................................................................................................. ......... 5-80
1) POWER SUPPLY, GROUND, INDICATION LAMP, SENSOR (TR, ENGINE SPEED) CIRCUIT .................... 5-80
2) KICK DOWN SWITCH, SELECT LEVER POSITION SENSOR, TRANSMISSION CIRCUIT ........................ 5-82
12. KICK DOWN RELAY, 'B' SWITCH CIRCUIT (MB A/T) ........................................................... 5-84
13. TCCU-PART TIME .............................................................................................................. ........ 5-86
1) POWER SUPPLY, GROUND, INDICATION LAMP, PNP RELAY, CLUTCH SWITCH CIRCUIT ..................... 5-86
2) 4WD SWITCH, T/C SPEED SENSOR, T/C MOTOR CIRCUIT ........................................................................ 5-88
14. TCCU-FULL TIME .............................................................................................................. ........ 5-90
1) POWER SUPPLY, GROUND, INDICATION LAMP, NEUTRAL RELAY, CLUTCH CIRCUIT ............................ 5-90
2) 4WD SWITCH, T/C SPEED SENSOR, T/C MOTOR CIRCUIT ........................................................................ 5-92
15. TOD(TORQUE ON DEMAND)-E32,MSE .................................................................................. 5-94 1) POWER SUPPLY, GROUND, WARNING LAMP, 4WD SWITCH, T/C MOTOR CIRCUIT .............................. 5-94
2) T/C SPEED SENSOR, PNP RELAY, CLUTCH SWITCH, CAN CIRCUIT .......................................................... 5-96
16. ECS ......................................................................................................................... ..................... 5-98
1) POWER SUPPLY, GROUND, SENSOR(WHEEL'G, VERTICAL, LATERAL) CIRCUIT ................................... 5-98
2) ECS SWITCH, DAMPER CIRCUIT ...................................................................................................................... 5-100

5-6 ELECTRICAL WIRING DIAGRAMS
39. SEAT WARMER CIRCUIT ........................................................................................................ 5-182
40. AUDIO CIRCUIT ............................................................................................................... ........ 5-184
41. ABS 5.3 CIRCUIT ............................................................................................................. ........ 5-186
42. ABD 5.3 CIRCUIT ............................................................................................................. ........ 5-188
1) POWER SUPPLY, GROUND, WHEEL SPEED SENSOR CIRCUIT ................................................................. 5-188
2) MODULATOR CIRCUIT ......................................................................................................................................... 5-190
43. AIR BAG CIRCUIT ............................................................................................................. ...... 5-192
44. IMMOBILIZER(DIESEL-CRYPTO TYPE) CIRCUIT.................................................................. 5-194
45. IMMOBILIZER(GASOLINE HFM-ROLLING CODE TYPE) CIRCUIT ..................................... 5-196
46.TRAILER CONNECTOR CIRCUIT ........................................................................................... 5-198

5-98 ELECTRICAL WIRING DIAGRAMS
16. ECS
1) POWER SUPPLY, GROUND, SENSOR (WHEEL'G, VERTICAL, LATERAL) CIRCUIT Main - Engine Engine - Main DLC Connector - Main Main - Floor MainMain
C103 (21Pin, White)
C109 (16Pin, Black)
C211 (14Pin, Black)
C303 (14Pin, White) G201 G302
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Under The Coolant Reservoir Tank Beside The Steering Column Beside The I/P Relay BlockRight The I/P Fuse Block Beside The Left Rear Speaker
C103
W/H MAIN
ECS CLUSTER
1
14 13 2611
2
29 38
28
13 2021
39 434842
C303
W/H MAIN
12 45
78 3
9 101112 13 6
14
C109
W/H ENGINEC211
W/H DLC
LATERAL SENSOR
VERTICAL SENSOR
231
WHEEL 'G'
SENSOR
231
G201 G302
LW
LB
YR
30
18
YR
R R GW GB GB
B+
5V
LAMP
16
13
SIG
Ef8
60A
F16 15A
Ef2 80A
ECS
Relay
30
86
87
85
1
C103
1 C303
F24
10A
F22 10A
B
12 14
B
GND
YW
11
5V
GND
9 C303 Cluster
(ECS WarningLamp)4
C303
Y Y
Cluster
(Speed Meter)
"17"
23 ECS Control Unit
7C211
13
C303
G G G
DLC
"1"
+
3
BY
7
SIG
1BL
YW BY
YW BY
BL
8
_
2
85 6
C303
15 13 14C109
Wheel 'G' Sensor
+
3
20
SIG
1
YW GBr GBr
BG
GY
_
2
Lateral Sensor
+
3
10
SIG
1
YW BG GY_
2
Vertical Sensor
7 C303
12 C303
30 BAT+
15 IGN 1
31 GND
1
2910 1213
12
11
34
56
71 4
8

5-186 ELECTRICAL WIRING DIAGRAMS
41. ABS 5.3 CIRCUITa. CONNECTOR INFORMATION
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
C109
W/H ENGINE C302
W/H MAIN EBCM (ABS)
WHEEL SPEED SENSOR ACCELERATION
SENSOR
TOD
(BTRE A/T) (MB A/T,M/T) STOP LAMP SWITCH
C102
W/H MAIN C211
W/H DLC
CLUSTER
1234 5678
9 101112
13 14 15 16
12 34
5678910
11 12 13 14 15 16
1234567891011 12
13 14 15
212019
18
17
16
22 23 24 25 2627 28 29 30 31123
12910 1213
12 11
34567 14
812
A1 A9 A8
A18
B1
B6 B5
B12
12 3421
11 2
29 38
28
13 2021
39 434842
Main - Engine Engine - Main DLC Connector - Main Main - FloorMain
C102 (2Pin, Colorless)C109 (16Pin, Black) C211 (14Pin, Black) C302 (16Pin, White) G206
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Under The Coolant Reservoir Tank Beside The Steering ColumnBeside The I/P Relay Block Beside The ABS Module
F22
RRGLB
BW
2 C102 18
17 18 20
15
B+ B+
G206
16
19
BB
12 LH12RH
SIG
GND
GND IGN1
14
SIG3010 SIG285V
SIG
7 6 5
4
BrB BrB BrBBrB
BrWBrW
BrWBrW
Front Wheel Speed Sensor
12 LH12RH
SIG SIG
98 1
2
13
BrB BrB BrB RY
C302
BrB
BrWBrW
BrWBrW
3
41
2
Rear Wheel Speed Sensor
C109
YW
GY LY GW WR
21
8
9 ABS EBD Stop Lamp
Switch
"2(M/T, MB A/T)"
"4(BTRA A/T)"
11 WY
WY
DLC
"8"
Cluster
TOD
"A13" EBCM
14
C211
G
Acceleration Sensor
1 2
3
30 BAT+
15 IGN 1
31 GND
Ef1 60A10AF3
10A
1 23
4

5-188 ELECTRICAL WIRING DIAGRAMSb. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITIONC103
W/H MAIN C109
W/H ENGINE C305
W/H MAIN
a. CONNECTOR INFORMATION
ACCELERATIONSENSOR
EBCM (ABD) CLUSTERWHEEL SPEED
SENSOR
12312
11 2
29 38
28
13 2021
39 434842
Main - Engine Engine - Main Main - Floor MainMain Main
C103 (2Pin, White) C109 (16Pin, Black) C305 (6Pin, White) S202 (Gray) G201 G209
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Under The Coolant Reservoir Tank Beside Center ConsoleBehind The Cluster Right The I/P Fuse Block Beside The EBCM
Ef8F22
60A
F17 10A 10A
F3
10A
R G
RY RY LB
BW
LW
1 C103 18
50 32
1
B+
G209 G201
1
8 S202
28 29
B B LY GW WR
12
LH12RH
SIG
SIG
IGN1
5V SIG36
39 51 43 10 15 14
BrB BrB BrBBrB
BrWBrW
BrWBrW
1 23
Front Wheel Speed Sensor
12LH12 RH
SIG SIG
13 12 11 38
BrB BrB BrB
C305
BrB B
BrWBrW
BrWBrW
3
6
2
Rear Wheel Speed Sensor
Acceleration Sensor G C109
4
RG
30
8
BW
31
9
TCS EBD
ABS
Valve Relay
"87"
ABS
Warning
Lamp Relay
30 86
87 85
B R
Cluster
EBCM
30 BAT+
15 IGN 1
31 GND
Ef2 80A
121
3
4
1
22
3 4
1
6
5