oil SSANGYONG MUSSO 2003 Service Manual

9L-10 GLASS AND MIRRORS
Installation of Tailgate Glass
1. Clean the tailgate flange. Do not reuse a gauze over 20 times.
Saturate the gauze in solvent (Isoprophyl alcohol).
Keep the cleaned surface to be cleaned.
Apply body primer to the cleaned and dry flange.
- If flange is oiled or contaminated, primer can not be
applied.
2. Apply primer after cleaning of tailgate flange. Keep primers in a refrigerator(-2 °C - +5 °C).
Use sufficiently mixed primer in a mixer over 10 minutes.
Apply primer within 2 hours after opening.
Do not apply primers which is over its druation.
Apply evenly to the flange.
Duration : 3 minutes - 8 hours (reapply after 8 hours).
If primer is applied to the body, clean off immediately with solvent.
Be careful not to contaminate other parts.
3. Clean the tailgate galss. Clean the glass keeping 15mm from the edge of glass.
Do not reuse a gauze over 20 times.
Saturate the gauze in solvent(Isoprophyl alcohol).
Do not touch the cleaned galss surface.
Apply glass primer to the cleaned and dry glass surface. If glass is oiled or contaminated, primer can not beapplied.
4. Apply primer to the tailgate glass. Use sufficiently mixed primer in a mixer over 10 minutes.
Be careful not to contaminate other parts due to overapplication.
Duration : 1 minute - 24 hours(reapply after 24 hours).
Never use the primer containing deposits or floatingmaterials.
Do not use primers which is over its duration.
Do not reuse a gauze over 20 times.
Apply evenly to glass.

1A-32 MUSSO-SPORTS
SUPPLEMENT
GND
BAT+
30
15C
ACC
58
ILL
31
BG203G203
F17
8 11
S201
1
6
S202
Ef8
60A
F16 15A
E
f2 80A
C103
2
R
R
Ef10
10AF4
10A
C101 4
GW
RY
G RY
+
_
21 GW
Auto
Antenna
10A
M
12 14
B 11
53
B+ Audio
2
1 FRT/LH
Speaker
BrB BrW
+
_2
1
FRT/LH
Tweeter
BrB BrW
818
+ _
BrB BrW
11 10
C351
2 21
1
4 3
16
GY
+ _
2
1 FRT/RH
Speaker
BR BrR
+
_2
1
FRT/RH
Tweeter
BR BrR
194+ _
BR BrR
11 10
C361 LY LY
ACC
LY Contact Coil
Audio Remote Control Switch
(Driver)
43
Contact Coil
C101 18Br
B
"S"
Horn Relay
GY
BW B LY
SIG ACC ES
3. AUDIO CIRCUIT

USAGE AND CAPACITY OF FUSES IN FUSE BOX 4-3
2. I/P FUSE BLOCK
1) POSITION OF RELAY AND FUSE 2) USAGE OF FUSE IN PASSENGER ROOM FUSE BOX
* 30 : BAT(+) Power Supply Through Ef1.
15A10A
10A15A10A
20A10A10A
10AST F110AIG1 F210AIG1 F3
ACC10AF4 B+30AF5
B+
(1) F6
F13
IG1
F20
15AF730AF1410AF21
F8F15F22
20AF915AF1610AF23
F10
B+
(2)
F17
F24
20AF1115AF1810A 15A
20AF1210AIG2 F19
30A
F25 F26
F27
85
87a3087
86
85
-3087
86
BE
L
85-
30
87
86
2) RELAY BOX
FRONT WIPERRELAY DEFOGGER
RELAY TURN SIGNAL
RELAY GSL : FUEL PUMP RELAYDSL : CIGAR LIGHTER, P/SOCKET RELAY A/T SHIFT LOCK
RELAY
8730
8685
8730
8685
8730
8685
8730
8685
A/T:PNP RELAY M/T:CLUTCH INTER LOCK RELAY SUNROOF
RELAY 'B' S/W
INTERLOCK RELAY POWER WINDER
RELAY 10A 10A10A10A30A15A15A10A20A20A20A20A30A15A15A10A 15A 10A10A10A10A10A10A10A15A30A
F1F2F3F4F5F6F7F8F9
F10 F11F12F14F15F16F17 F18 F19F20F21F22F23F24F25F26F27
Fuse No Capacity Usage
Starter Motor Relay Air BagABS/ABDOutside Mirror, AudioCigar Lighter, Power SocketStop LampHazard SwitchInteriorFuel Pump (Only GSL)TCCU/TOD, Power seatOVPR 1 (Only GSL)OVPR 4 (Only GSL)Heated GlassSun RoofRear Fog Lamp, Power ANT., ECSDLCFront Wiper & WasherRear Wiper & WasherTCCU/TCMBack Up Lamp, Turn Signal LampHead Lamp, Cluster OVPR 3 (Only GSL) Speed Sensor, Unit, Relay CoilNot UsedNot UsedNot Used
Power Supply
30 BAT(+)
ACC (15C) IGN2 (15A)
30 BAT (+)
IGN1 (15)
IGN1 (15)
SPARE
8730
8685
8730
8685
ECS
RELAY ABS WARNING
LAMP RELAY
8730
8685

CONTENTS
1. STARTING & CHARGING CIRCUIT ........................................................................................... 5-8
1) GSL E23 MB A/T ............................................................................................................... ...................................... 5-8
2) GSL BTRE A/T, GSL E32 MB A/T ................................................................................................. ........................5-10
3) DSL NA BTRE A/T, M/T ......................................................................................................... .................................5-12
4) DSL LA BTRE A/T, M/T ......................................................................................................... .................................5-14
2. PREHEAT'G UNIT CIRCUIT ...................................................................................................... 5-16
3. EGR CONTROL CIRCUIT.......................................................................................................... 5-18
4. ECM (E23, MSE) ............................................................................................................... .......... 5-20
1) OVPR, FUEL PUMP, CCP SOLENOID CIRCUIT ........................................................................................ ....... 5-20
(1) W/O EURO III ............................................................................................................... ..................................................................... 5-20
(2) W/ EURO III ................................................................................................................ ....................................................................... 5-22
2) IGNITION COIL, SENSOR (CAM SHAFT, MAP, CKP), CAM SHAFT ACTUATOR, CPS CIRCUIT .............. 5-24 (1) W/O EURO III ............................................................................................................... ..................................................................... 5-24
(2) W/ EURO III ................................................................................................................ ....................................................................... 5-26
SECTION 5
ELECTRICAL WIRING DIAGRAMS

3) PEDAL MODULE, THROTTLE MOTOR & SENSOR, CTS, SENSOR(KNOCK, INTAKE AIR TEMP',HEATED O 2) CIRCUIT ...................................................................................................................... ......................5-28
(1) W/O EURO III ............................................................................................................... ..................................................................... 5-28
(2) W/ EURO III ................................................................................................................ ....................................................................... 5-30
4) VSS, CLUTCH SWITCH, IMMOBILIZER CIRCUIT ...................................................................................... .........5-32
(1) W/O EURO III ............................................................................................................... ..................................................................... 5-32
(2) W/ EURO III ................................................................................................................ ....................................................................... 5-34
5. ECM (E32, MSE) ............................................................................................................... .......... 5-36
1) OVPR, FUEL PUMP, CCP SOLENOID CIRCUIT ........................................................................................ ....... 5-36
(1) W/O EURO III ............................................................................................................... ..................................................................... 5-36
(2) W/ EURO III ................................................................................................................ ....................................................................... 5-38
2) IGNITION COIL, SENSOR (CAM SHAFT POSITION, HFM, CKP), CAM SHAFT ACTUATOR, RESONANCE FLAP CIRCUIT ............................................................................................................................... . 5-40
3) PEDAL MODULE, THROTTLE MOTOR & SENSOR, SENSOR(KNOCK, ECT, HEATED O 2) CIRCUIT ....... 5-42
(1) W/O EURO III ............................................................................................................... ..................................................................... 5-42
(2) W/ EURO III ................................................................................................................ ....................................................................... 5-44
4) VSS, CLUTCH SWITCH, IMMOBILIZER CIRCUIT ...................................................................................... ....... 5-46
5) HEATED O 2 SENSOR(1,2,3,4) ............................................................................................................... ............... 5-48
6. ECM (E20, HFM).............................................................................................................. ........... 5-50
1) INJECTOR, OVPR, IGNITION COIL, FUEL PUMP CIRCUIT ............................................................................ 5-50
2) CCP SOLENOID, SENSOR (MAF, CKP) CIRCUIT ...................................................................................... ...... 5-52
3) THROTTLE MOTOR & SENSOR, ECT SENSOR, VSS, HEATED O 2 SENSOR CIRCUIT ............................ 5-54
7. ECM(E23, HFM) ............................................................................................................... ........... 5-56
1) INJECTOR, OVPR, IGNITION COIL, FUEL PUMP CIRCUIT(W/ IMMOBILIZER) ........................................... 5-56
2) INJECTOR, OVPR, IGNITION COIL, FUEL PUMP CIRCUIT(W/O IMMOBILIZER) ........................................ 5-58
3) SENSOR (CKP, CMP, KNOCK, MAF), CAM SHAFT ACTUATOR CIRCUIT ...................................................... 5-60
4) THROTTLE MOTOR & SENSOR, ECT SENSOR, VSS, HEATED O 2, SENSOR CIRCUIT ............................. 5-62

8. ECM(E32, HFM) .......................................................................................................................... 5-64
1) INJECTOR, OVPR, IGNITION COIL, FUEL PUMP CIRCUIT(W/ IMMOBILIZER) ........................................... 5-64
2) INJECTOR, OVPR, IGNITION COIL, FUEL PUMP CIRCUIT(W/O IMMOBILIZER) ........................................ 5-66
3) SENSOR (CKP, CMP, KNOCK, MAF), CCP SOLENOID, CAM SHAFT ACTUATOR CIRCUIT ....................... 5-68
4) THROTTLE MOTOR & SENSOR, SENSOR (IAT, ECT, HEATED O 2), VSS, CIRCUIT (UNLEAD) ................. 5-70
5) THROTTLE MOTOR & SENSOR, SENSOR (IAT, ECT), CO POTENTIO METER, VSS CIRCUIT(LEAD) ..... 5-72
9. DLC CIRCUIT ................................................................................................................. ............. 5-74
10. TCM(GSL, BTRE) .............................................................................................................. ......... 5-76
1) POWER SUPPLY, GROUND, INDICATION LAMP CIRCUIT ............................................................................. 5- 76
2) KICK DOWN SWITCH, SELECT LEVER POSITION SENSOR, TRANSMISSION CIRCUIT ........................ 5-78
11. TCM(DSL, BTRE) .............................................................................................................. ......... 5-80
1) POWER SUPPLY, GROUND, INDICATION LAMP, SENSOR (TR, ENGINE SPEED) CIRCUIT .................... 5-80
2) KICK DOWN SWITCH, SELECT LEVER POSITION SENSOR, TRANSMISSION CIRCUIT ........................ 5-82
12. KICK DOWN RELAY, 'B' SWITCH CIRCUIT (MB A/T) ........................................................... 5-84
13. TCCU-PART TIME .............................................................................................................. ........ 5-86
1) POWER SUPPLY, GROUND, INDICATION LAMP, PNP RELAY, CLUTCH SWITCH CIRCUIT ..................... 5-86
2) 4WD SWITCH, T/C SPEED SENSOR, T/C MOTOR CIRCUIT ........................................................................ 5-88
14. TCCU-FULL TIME .............................................................................................................. ........ 5-90
1) POWER SUPPLY, GROUND, INDICATION LAMP, NEUTRAL RELAY, CLUTCH CIRCUIT ............................ 5-90
2) 4WD SWITCH, T/C SPEED SENSOR, T/C MOTOR CIRCUIT ........................................................................ 5-92
15. TOD(TORQUE ON DEMAND)-E32,MSE .................................................................................. 5-94 1) POWER SUPPLY, GROUND, WARNING LAMP, 4WD SWITCH, T/C MOTOR CIRCUIT .............................. 5-94
2) T/C SPEED SENSOR, PNP RELAY, CLUTCH SWITCH, CAN CIRCUIT .......................................................... 5-96
16. ECS ......................................................................................................................... ..................... 5-98
1) POWER SUPPLY, GROUND, SENSOR(WHEEL'G, VERTICAL, LATERAL) CIRCUIT ................................... 5-98
2) ECS SWITCH, DAMPER CIRCUIT ...................................................................................................................... 5-100

2 ) GSL BTRE A/T ..................................................................................................................................................... 5-140
30. CLUSTER ............................................................................................................................... ... 5-142
1) SPEED METER, TACHO METER, TEMP GAUGE, FUEL GAUGE CIRCUIT ................................................ 5-142
2) WARNING LAMP(BA TTERY CHARGE, BRAKE, OIL PRESSURE, SEAT BELT, AIR BAG) CIRCUIT ....... 5-144
3) WARNING LAMP(ABS, EBD, TCS, 4WD, ECS), INDICATOR LAMP(4H, 4L, POWER)CIRCUIT ................. 5-146
4) WARNING LAMP(PREHEA T’G, DOOR OPEN), INDICATOR LAMP(ECONOMIC, DEFROSTER, WINTER,
T/SIGNAL, FOG, HIGH BEAM) CIRCUIT .............................................................................................. ..............5-148
5) ILLUMINATION, PRND INDICATOR LAMP CIRCUIT(BTRE A/T) ..................................................................... 5-150
6) ILLUMINATION, PRND INDICATOR LAMP CIRCUIT(E23 MB A/T) .................................................................. 5-152
7) ILLUMINATION, PRND INDICATOR LAMP CIRCUIT(E32 MB A/T) .................................................................. 5-154
31. STICS ....................................................................................................................... .................. 5-156
1) POWER SUPPLY, GROUND, CHIME BELL, BUZZER, WARNING LAMP(PARK'G BRAKE, SEAT BELT)
CIRCUIT ...................................................................................................................................................................... 5-156
2) FRONT WIPER CIRCUIT ...................................................................................................................................... 5-158
3) LAMP(ROOM, MAP, LUGGAGE), DOOR SWITCH CIRCUIT ............................................................................ 5-160
4) CENTRAL DOOR LOCK CIRCUIT ....................................................................................................................... 5-162
5) DEFROSTER,DLC CIRCUIT ............................................................................................................................... ..5-164
6) POWER WINDOW CIRCUIT ............................................................................................................................... .5-166
32. REKES, AUTO-DIMMING ROOM MIRROR CIRCUIT ............................................................ 5-168
33. SUN ROOF CIRCUIT ............................................................................................................ .... 5-170
34. REAR WIPER CIRCUIT .......................................................................................................... .. 5-172
35. ELECTRIC OSRV MIRROR CIRCUIT ..................................................................................... 5-174
36. DIGITAL CLOCK, SEAT BELT TENSION REDUCER CIRCUIT ........................................... 5-176
37. HORN, CIGAR LIGHTER CIRCUIT ......................................................................................... 5-178
38. POWER SEAT CIRCUIT ........................................................................................................... 5-180

5-22 ELECTRICAL WIRING DIAGRAMS(2) W/ EURO III
Main - Engine Engine Main - ECM Main Engine Main - ECM Main Main - Fuel TankMain - ECM Main Main Main Main
C103 (2Pin, White) C111 (40Pin, Black) C112 (6Pin, Gray) C206B (6Pin, Black) C213 (6Pin, Colorless) G203G205 G207
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C213
W/H ECM MAIN
C111
W/H ECM MAIN C112
W/H ENG. MAIN C206B
W/H MAIN
C103
W/H MAIN
OVPR
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Center The Engine Room Dash Panel Center The Engine Room Dash PanelUpper The T/C (GSL) Beside The ECM (MSE) Upper The ECM Beside The TCCU Beside THe ECM
321
654321
654321
654
10 1
20 11
30 21
40 31
2167
5348
FUEL PUMP
321
654
INJECTOR
21
CCP
SOLENOID
12
1
13
37
36
60
23456789101112
61
73
97
96
120
62 63 64 65 66 67 68 69 70 71 72
ECM(MSE)
30 15 BAT+IGN 1
31 GND
E
f2
E f9
C103
R RW
RG
OVPR
CCP Solenoid
IGN 1 B+
ECM
G205 G207 G205
B
G203
80A
60A
F11 1
58 6 2
7
BW RL
PR YG BW
11
BW BW
BW LgW
BR
BR
PR
RL
RG
RL
2
63 1
YG 34
20A
15A
K3
K2 K1
2
GND GND GND
Ignition
Coil Immobilizer
"1"
HFM Sensor "2"
Cam Shaft ControlActator
"1" CMP
Sensor "3"
F23 10A
F1020A F9
20A
C213
3
1
C112
4
6
CYL12
641
CYL2
2
651
CYL3
2
66 69 5 10
GrB GrG GrY
GrV
GrB GrG GrY
GrV
GrB GrG GrY
GrV Br
B Fuel Pump
Fuel
Pump Relay
BB
B
BR
BR
GR YR
LR
1
CYL4 5
3
86 30
85 87
C111 8
547
C213
2
C112 2 1
34 12 33
5 C213
Injec-Tor
5
C206B
2 C206B
3
M
1
2

5-24 ELECTRICAL WIRING DIAGRAMS
2) IGNITION COIL, SENSOR (CAM SHAFT POSITION, HFM, MAP, CKP), CAM SHAFTACTUATOR CIRCUIT (1) W/O EURO III
Main - Engine Engine - Main Engine Main - ECM Main Engine Main - ECM MainMain - ECM Main
C101 (21Pin, Colorless)C109 (16Pin, Black) C111 (40Pin, Black) C112 (6Pin, Gray) C213 (6Pin, Colorless)
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C101
W/H MAIN C109
W/H ENGINE
CAM SHAFT ACTUATOR
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Under The Coolant Reservoir Tank Center The Engine Room Dash PanelCenter The Engine Room Dash Panel Beside The ECM (MSE)
CMP
SENSOR HFM SENSOR
C213
W/H ECM MAIN C112
W/H ENG. MAIN
CKP SENSOR OVPR C111
W/H ECM MAIN
1212312 345
122167
5348
12345 678910
11 12 13 14 15 16 17 18 19 20 21
10 1
20 11
30 21
40 31
321
654
321
654

5-36 ELECTRICAL WIRING DIAGRAMS
5. ECM (E32. MSE)
1) OVPR, FUEL PUMP, CCP SOLENOID CIRCUIT(1) W/O EURO III Main - Engine Engine Main - ECM Main Engine Main - ECM Main Main - Fuel TankMain - ECM Main Main Main Main
C103 (2Pin, White) C111 (40Pin, Black) C112 (6Pin, Gray) C206B (4Pin, Black) C213 (6Pin, Colorless) G203G205 G207
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C213
W/H ECM MAIN
C111
W/H ECM MAIN C112
W/H ENG. MAIN C206B
W/H MAIN
C103
W/H MAIN
OVPR
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Center The Engine Room Dash Panel Center The Engine Room Dash PanelUpper The T/C (GSL) Beside Yhe ECM (MSE) Upper The ECM Beside The TCCU Beside THe ECM
321
65412 34321
654
10 1
20 11
30 21
40 31
2167
5348
FUEL PUMP
12 34
INJECTOR
21
CCP
SOLENOID
12
1
13
37
36
60
23456789101112
61
73
97
96
120
62 63 64 65 66 67 68 69 70 71 72
ECM(MSE)
30 15 BAT+IGN 1
31 GND
E
f2
E
f9
C103
R RW
RG
OVPR
CCP Solenoid
IGN 1 B+
ECM
G203 G207 G205
B
G203
80A
60A
F11 1
58 6 2
7
BW RL
PR YG BR
BW
11
BW
BW LgW
BR BR
PR
RG RL
RG
RL
2
63 1
YG 34
20A
15A
K3
K2 K1
2
GND GND GND
Ignition
Coil Immobilizer
"1"
ResonanceFlap"2" HFM Sensor
"2"
Cam Shaft Control
Actuator
"2" CMP
Sensor "3"
F23
10A
F1020A F9
20A
C213
3
1
C112
4
6
CYL12
611
CYL2
2
661
CYL3
2
621
CYL4
2
651
CYL5
2
64 69 5 10
GrB GrL GrG WL GrY GrV
GrB GrL GrG WL GrY GrV
Br
B Fuel Pump
Fuel
Pump
Relay
BB
B
BR
BR
Gr YR
LR
GrB GrL GrG WL GrY GrV 1
CYL6 3
2
86 30
85 87
C111 6
53847
C213
2
C112 2 1
34 12 33
5 C213
Injec-Tor
5
C206B
1 C206B
2
M
1
2