engine SSANGYONG MUSSO 2003 Service Manual
[x] Cancel search | Manufacturer: SSANGYONG, Model Year: 2003, Model line: MUSSO, Model: SSANGYONG MUSSO 2003Pages: 1574, PDF Size: 26.41 MB
Page 1493 of 1574

5-128 ELECTRICAL WIRING DIAGRAMS
24. POSITION LAMP, TAIL LAMP, LICENCE PLATE LAMP CIRCUIT
C101
W/H MAIN
12345 678910
11 12 13 14 15 16 17 18 19 20 21
Main - Engine Beside The I/P Relay Block Inside Co-Driver Side Cowl Panel Floor - Tail GateFloor - Tail Gate Main Tail Gate Engine EngineMain Main Floor Floor
C101 (21Pin, Colorless) C301 (20Pin, White) C304 (12Pin, Colorless) C401 (6Pin, Colorless) C402 (2Pin, Colorless) S101 (Black)S401 (Gray) G101 G103 G201 G202 G302 G303
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Beside The I/P Relay Block Inside Co-Driver Side Cowl PanelBehind The Left Lamp Behind The Left Lamp Inside The Engine Room Fuse Block Behind The Left The Lamp Behind The Left LampBehind The Right Head Lamp Right The I/P Fuse Block Beside The STICS Beside The Left Rear Speaker Beside The Right Rear Speaker
C301
W/H MAIN
12345 6789
10 11 12 13 14 15 16 17 18 19 20
C304
W/H MAIN
23 4
7
1
6891011 5
12
21
12
3456
1
345 212
C402
W/H FLOOR C401
W/H FLOOR
TAIL LAMP LICENCE LAMP
123 567
HEAD LAMP MULTI-FUNCTIONSWITCHC1C2
C3 C4
B1 B2 B3 B4
B5 B6 B7 B8 B9B10
A1 A2 A3 A4 A5 A6
A7 A8 A9A10 A11 A12 A13 A14
11 2
29 38
28
13 2021
39 434842
CLUSTER
30
BAT+
31 GND
58 (ILL)
G201 G101 G202 2 4
G303 Tail Lamp (RR/RH)
37
38 Cluster
Illumination Lamp 2 1
21
Position
Lamp
(LH) Position
Lamp
(RH)
241 2
81
4 13 S401Licence Plate Lamp
2
Tail Lamp
(RR/LH)
G103 G302 G302 LH RH
Ef11
10A
E
f10
10A
E
f6
40A
"2"
Stics Muti-Function
Switch"C4"
BL
S
B7 B6 B9
3
GL
RL
GL W
R
R R
B
BB
B1
S101
Illumination
Relay
Multi-FunctionSwitch(Light Switch)
OFF
1 2
C402
2 C401
GW
GW
GW
GW
GW GW GW
GW BrR
GWB
B 6
C301
C101
10
C304
3 2
C101
4
C101
5E
f2 80A
Page 1495 of 1574

5-130 ELECTRICAL WIRING DIAGRAMS
25. TURN SIGNAL LAMP, HAZARD LAMP CIRCUIT
C101
W/H MAIN
12345 678910
11 12 13 14 15 16 17 18 19 20 21
Main - Engine Main - Engine Engine - Main Main - FloorMain - Floor Main Engine Engine MainMain Floor Floor
C101 (21Pin, Colorless)C103 (21Pin, White) C109 (16Pin, Black) C301 (20Pin, White) C304 (12Pin, Colorless) S101 (Black)G101 G103 G201 G203 G302 G303
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Under The Coolant Reservoir TankBeside The I/P Relay Block Inside Co-Driver Side Cowl Panel Inside The Engine Room Fuse Block Behind The Left Lamp Behind The Right Head LampRight The I/P Fuse Block Upper The ECM Beside The Left Rear Speaker Beside The Right Rear Speaker
C301
W/H MAIN
12345 6789
10 11 12 13 14 15 16 17 18 19 20
C304
W/H MAIN
23 4
7
1
6891011 5
12
1
345 2
TAIL LAMP
123 567
HEAD LAMP
MULTI-FUNCTIONSWITCH
C1C2
C3 C4
B1 B2 B3 B4
B5 B6 B7 B8 B9B10
A1 A2 A3 A4 A5 A6
A7 A8 A9A10 A11 A12 A13 A14
11 2
29 38
28
13 2021
39 434842
CLUSTER
C109
W/H ENGINE
C103
W/H MAIN
12
5678910 34
HAZARD
SWITCH
30 BAT+
15 IGN 1
58 ILL
31 GND
2 3
107
B E
ClusterL
20 388
6 B4
B2 Multi-Function Switch
(Turn Signal Switch)
GY GY B1
RH
LH
5 9
ILL OFF ON
4
Hazard
Switch
G203 G302
G201
E
f10
10A
F2110A E
f9
60A
F7 15A
1
GW
YB BG RG
GW LY
GL YW
B B
B Blinker Unit Y
W
GR
GR
4
S101 E
f2 80A
3 4G
GW GW
G103
3 1
G30334
G101 31
FRT LH
Turn Signal Lamp
(Head Lamp) RR LH
Turn SignalLamp
(Tail Lamp)FRT RH
Turn SignalLamp(Head Lamp)RR RH
Turn SignalLamp
(Tail Lamp)
"28"
Cluster YY
Y
B
B
B
B "25"
Cluster
C301 9 C109
8
C101
4
C1032
C30410
C101 17
1
2
Page 1499 of 1574

5-134 ELECTRICAL WIRING DIAGRAMS
27. FRT FOG LAMP CIRCUITC101
W/H MAIN
Main - Engine MainMainEngine Engine Main
C101 (21Pin, Colorless)S101 (Black)S204 (Black)G101 G102 G203
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Upper Right The AudioBehind The Left LampBeside The Start MotorUpper The ECM
FOG LAMP
12
FOG LAMP
SWITCH
12
3456
GND
BAT+
30
58
ILL
31
G203G101G102
2
1
S203
Fog
Lamp
Switch
Fog Lamp
Relay
1
3
S101
4
156
2
B
GW
GrW
GW
Ef640A
Ef14
15A
E
f2 80A
G GGY
C101
1
C101
4
86 85 3087
1 21 2
GR
Front LH
FogLamp FrontRH
FogLamp
B
B
B GR
Ef10
10A
Page 1500 of 1574

ELECTRICAL WIRING DIAGRAMS 5-135
S101 (Black)
3 2 1Ef2
80A Ef6
40A
Ef14
15A
WFusible Link Box
Head Lamp Relay (Low) '30' Fog Lamp Relay '30'
Tail Lamp Relay '30'GL
GL
GL GL
GL
c. POSITION OF CONNECTORS AND GROUNDS • W/H MAIN (I/P)
W/H ENGINE (GSL)
W/H ENGINE (DSL)
d. SPLICE PACK S204 (Black)
1 2 3 4
5 6 7 8
16
Thermo AMP '3'(DSL)
Thermo AMP '4'(GSL)
Rear Wiper/WasherSwitch '8'LW
LW LW
C212
LWF19 (10A)
Blower Relay 'S1'A/C Switch '3'
Page 1501 of 1574

5-136 ELECTRICAL WIRING DIAGRAMS
28. REAR FOG LAMP CIRCUITC101
W/H MAIN
Main - Engine Main - EngineMain - FloorMain - Floor Floor - Tail Gate Floor - Tail GateMainTail GateMain Main Floor
C101 (21Pin, Colorless)C103 (21Pin, White)C301 (20Pin, White)C302 (16Pin, White) C402 (2Pin, Colorless) C403 (6Pin, Colorless)S203 (Gray)S401 (Gray)G201 G203 G302
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Beside The I/P Relay BlockBeside The I/P Relay BlockBehind The Left LampBehind The Left Lamp Under Right The Audio Behind The Left The LampRight The I/P Fuse BlockUpper The ECMBeside The Left Rear Speaker
C301
W/H MAIN
12345 6789
10 11 12 13 14 15 16 17 18 19 20
C302
W/H MAIN
12 34
5678910
11 12 13 14 15 16
MULTI-FUNCTION SWITCH
C1C2
C3 C4
B1 B2 B3 B4
B5 B6 B7 B8 B9B10
A1 A2 A3 A4 A5 A6
A7 A8 A9A10 A11 A12 A13 A1412
3456
REAR FOG SWITCH
C103
W/H MAIN
2112
3456
C402
W/H FLOOR C403
W/H FLOOR
30 58 BAT+ILL
31 GND
G203
G302
G201
B
RL
B7
B9
B7 B9 E
f11
Rear Fog
Relay
MultiFunctionSwitch(LightSwitch) Rear Fog LampSwtich Rear
FogLamp
Indicator
Switch
ILL
Lamp
10A
C101
BrR GW GW
31 30 R R GW GW
2
C301
10
C302
5 C30210
C403C1015 10A
C101
C203
GW GW GW
LH RHR R B B
B
5
62
R
R
87
LgB
LgW
LgW
R R
LgB
E
15
BB
1 2
12
10 14 11
4
5
1
4
Illumination Relay"5"
"C4"
Multii Function switch
(Head Lamp Switch)
Ef2
C103
80A
E
f8 E
f10
60A
F16 15A1
C302
6
C302
OFF
2
C402
C401
2
9
1
2
Page 1503 of 1574

5-138 ELECTRICAL WIRING DIAGRAMS
29. SHIFT LOCK SOLENOID, STOP LAMP CIRCUIT
1) M/T, MB A/T, DSL BTRE A/TC103
W/H MAIN Main - Engine Main - FloorFloor - Tail GateFloor - Tail Gate Tail Gate MainMainFloorFloor
C103 (2Pin, White)C301 (20Pin, White)C401 (6Pin, Colorless)C402 (2Pin, Colorless) S401 (Gray) G203G208G302G303
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Beside The I/P Relay Block Behind The Left LampBehind The Left LampBehind The Left The LampUpper The ECM Under THe CO-Driver Seat Beside The Left Rear SpeakerBeside The Right Rear Speaker
C301
W/H MAIN
12345 6789
10 11 12 13 14 15 16 17 18 19 20
2112
3456
1 345 2
C402
W/H FLOOR
C401
W/H FLOOR
TAIL LAMP CHML
'P' POSITION
SWITCH (DSL)
(GSL)
STOP LAMP SWITCH
2112 34
121212
SHIFT LOCK SOLENOID
1
2
GND
BAT+
30
15
IGN1
31
G302G208
LW
F24
10A
Ef960A
F6 15A
E
f2 80A
86 85
3087
C103
2
RL
1 2
Stop Lamp Switch
RB BBB
RY
Shift Lock
Solenoid 2
2 1
1
'P' Position Switch
GY
GY
C301
11
EBCM
(ABD) "48"
EBCM(ABS) "14"
"49"
ECM
(MSE)
GY GY GY
5 4
LH
Stop Lamp
B
G303G302
5 4RH Stop Lamp
B GY
B B
GY GY GY
LH RHGY
C401
2
5
4
1
1
6
2
25
4
13 S401
CHML
Tail Gate Stop Lamp
C402
2 Shift Lock
Relay
Page 1505 of 1574

5-140 ELECTRICAL WIRING DIAGRAMS
2) GSL BTRE A/TC103
W/H MAIN Main - Engine Main - FloorFloor - Tail GateFloor - Tail Gate Main Tail GateMainMainFloor Floor
C103 (2Pin, White) C301 (20Pin, White)C401 (6Pin, Colorless)C402 (2Pin, Colorless) S201 (Black) S401 (Gray)G203G208G302 G303
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Beside The I/P Relay Block Behind The Left LampBehind The Left LampBehind The ClusterBehind The Left The Lamp Upper The ECM Under THe CO-Driver SeatBeside The Left Rear SpeakerBeside The Right Rear Speaker
C301
W/H MAIN
12345 6789
10 11 12 13 14 15 16 17 18 19 20
2112
3456
1 345 2
C402
W/H FLOOR
C401
W/H FLOOR
TAIL LAMP CHML
'P' POSITION
SWITCH (DSL)
(GSL)
STOP LAMP SWITCH
2112 34
121212
SHIFT LOCK SOLENOID
GND
BAT+
30
15
IGN1
31
G302G208
LW
LW
LW
F24 10A
Ef960A
F6 15A
E
f2 80A
86 85
3087
C103
2
RL
1 42 3
Stop Lamp Switch
RBB B
RY
GY
RG
GY
C301
11
EBCM
(ABD) "48"
EBCM(ABS) "14"
"49"
ECM
(MSE)
GY GY GY
5 4
LH
Stop Lamp
B
G303G302
5 4RH Stop Lamp
B GY
B B
GY GY GY
LH RHGY
C401
2
5
4
1
1
6
2
25
4
13 S401
CHML
Tail Gate Stop Lamp
C402
2 Shift Lock
Relay
"21" ECM
(MSE)
1
3
S201
B
Shift Lock
Solenoid 2
2 1
1
'P' Position Switch
12
Page 1507 of 1574

5-142 ELECTRICAL WIRING DIAGRAMS
30. CLUSTER
1) SPEED METER, TACHO METER, TEMP GAUGE, FUEL GAUGE CIRCUITC104
W/H ENGINE
Engine - Main Engine - EngineGenerator - EngineGenerator - Engine Engine Main - ECM Main Main - Fuel TankMain - Fuel TankEnginex - MainMain - ECM Main Main - Floor MainMainMain
C104 (15Pin, Black)C105 (1Pin, Black)C106 (4Pin, Black)C107 (3Pin, Black) C111 (40Pin, Black) C206 (3Pin, Black)C206B (4Pin, Black)C212 (17Pin, White)C213 (6Pin, Colorless) C303 (14Pin, White) S201 (Black)G201G205
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Under The Engine Room Fuse Block Beside Pre-Heating Unit (DSL) Under The Air Cleaner Housing (DSL, Turbo)Under The Air Cleaner Housing (DSL, N/Turbo)Center The Engine Room Dash PanelUpper The T/C (DSL) Upper The T/C (GSL) Under The Coolant Reservoir TankBeside The ECM (MSE)Beside The I/P Relay BlockBehind The Cluster Right The I/P Fuse Block Beside The TCCU
C109
W/H ENGINEC212
W/H MAIN
12345 678910
11 12 13 14 15 16 17
C206
W/H MAIN C206B
(GSL)
W/H MAIN
C213
W/H ECM MAIN C107
W/H
GENERATOR (DSL) (GSL)
C106
W/H
GENERATOR
10 1
20 11
30 21
40 3112312 34
321
654
123
C303
W/H MAIN
12 45
78 3
9 101112 13 6
14
C111
W/H ECM MAIN
12 34
1
13
37
36
60
23456789101112
61
73
97
96
120
62 63 64 65 66 67 68 69 70 71 72
ECM (MSE)
112
29 38
28
13 2021
39 43484210987654321
20 19 18 17 16 15 14 13 12 11
28 27 26 25 24 23 22 21
36 35 34 33 32 31 30 29
STICS
CLUSTER
G205
"W"(GSL)
"P"(DSL)
Generator
Chime
Bell
"1" Stics
"11"
F24 10AF22 ( ) : DSL
[ ] : GSL(MSE)
Fuel
Low
WarningLamp
FuelGauge
10A
1
3
2
LY 17 19 29 27
15
14
RY W
W
3
RL GY 60
59 RL RL
Engine Coolant
TempSensor FuelSenderUnit
NA
LA
B 1
7
S201
BrWYY LB
Y
16 18 Cluster
VSS
Temp Gauge
Tachometer
SpeedMeterkm/h
TCM
"A19"
Stics "19"
ECS
"6"Stics"35"
G201 B G205
ECM (MSE)
RPM
CF
4C303
9
C109
3
C1071
C106
3 C104C206B C206
1 C105
GL
DSL
DSL
GSL
GSL
GL GL G G
B
DSL GSL
C213
36C111
6
33C206B
C206
DSL GSL
24
4(3) 1(2)
3(1)
1
C2061 C206B
15 IGN1
31 GND
[5]
[2]
[5] [2]
321
654
(GSL:EURO III)
FUEL SENDER UNIT
321
654
C206B
(GSL:EURO III) W/H MAIN
Page 1509 of 1574

5-144 ELECTRICAL WIRING DIAGRAMS
2) WARNING LAMP(BATTERY CHARGE, BRAKE, OIL PRESSURE, SEAT BELT,ENGINE CHECK, AIR BAG) CIRCUIT
Main - Engine Engine - MainGenerator - EngineGenerator - Engine Generator - Engine Engine - MainEngine Main - ECM MainMain Air BagMain - T/M Main - T/M (GSL) Main - T/M (DSL)Main - T/MMain - T/MMain - ECM Main Engine
C101 (21Pin, Colorless) C104 (15Pin, Black)C106 (4Pin, Black)C107 (3Pin, Black) C108 (2Pin, Black) C109 (16Pin, Black)C111 (40Pin, Black)C203 (4Pin, Colorless)C207 (16Pin, Black) C208 (16Pin, Black) C208 (12Pin, Black)C209 (8Pin, Black)C210 (4Pin, Black) C213 (6Pin, Colorless) G101
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Under The Engine Room Fuse Block Under The Air Cleaner Housing (DSL, Turbo)Under The Air Cleaner Housing (DSL, N/Turbo)Under The Air Cleaner Housing (GSL)Under The Coolant Reservoir Tank Center The Engine Room Dash Panel Left The AudioUpper The T/CUpper The T/CUpper The T/C Upper The T/C (DSL) Upper The T/C (GSL)Beside Yhe ECM (MSE)Behind The Left Lamp
C101
W/H MAINC104
W/H ENGINE C106
W/H GENERATOR C107
W/H GENERATOR
C108
W/H GENERATOR C109
W/H ENGINE
C111
W/H ECM MAIN
C203
W/H MAIN
C207
W/H T/M C208
W/H MAIN (DSL) C209
W/H MAIN
C210
W/H MAIN C213
W/H ECM MAIN CLUSTER
BRAKE FLUID
LEVEL SWITCH
10 1
20 11
30 21
40 31
1234 5678
9 101112
13 14 15 16
321
654
11 2
29 38
28
13 2021
39 434842
C208
W/H T/M (GSL)
1234 5678
9 101112
13 14 15 16
1212
34
1234 5678
9 1011121234
5678
12 3412
Page 1513 of 1574

5-148 ELECTRICAL WIRING DIAGRAMS
4) WARNING LAMP(PREHEAT'G, DOOR OPEN), INDICATOR LAMP(ECONOMIC, DE-FROSTER, WINTER, T/SIGNAL, FOG, HIGH BEAM) CIRCUIT
Main - Engine Engine - Main Main
C101 (21Pin, Colorless)C104 (15Pin, Black)G201
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Under The Engine Room Fuse Block Right The I/P Fuse Block
C101
W/H MAINC104
W/H ENGINE
CLUSTER
11 2
29 38
28
13 2021
39 434842
S/E MODE
SWITCH
PREHEATING UNIT TCM
MULTI-FUNCTIONSWITCH
HAZARD SWITCH STICS
12
1 235
46
B1
A1 B6
B7B14
A15 A30
A14
C1
C2
C3 C4
B1 B2 B3 B4
B5 B6 B7 B8 B9B10
A1 A2 A3 A4 A5 A6
A7 A8 A9A10 A11 A12 A13 A14
12
5678910 34
10987654321
20 19 18 17 16 15 14 13 12 11
28 27 26 25 24 23 22 21
36 35 34 33 32 31 30 29
30
BAT +
31 GND
G201
Lg
12 Cluster2
GrR
27
B
Preheat'g Defroster Winter Turn siganl
LHHigh-Beam Door Open
RH Ef12
15A Ef9
60A
F8 10A C103
RB
W
1
C101
9
C104
6
S/E Mode
Switch
(GSL, MB A/T)
"2"
RB
RB
12
Preheat'g
Unit
"2(DSL LA)"
BR
26
Defroster
Relay"87"
"7"
Stics
"87"
Head Lamp
Relay (Hi)
GBr
24 TCM
"A12" Hazard
Switch
"5"
HazardSwitch
"6"
G
28 Tu r m
Signal
Switch
"B2"
Tu r m
Signal
Switch "B1"
Y
25 RW RB RB
C104
7 RY RY
22
21 1
Head Lamp
Relay (Low)
"87" Ef2 80A