coolant SSANGYONG NEW REXTON 2012 Repair Manual

Engine Compartment Layout
Engine assembly
Engine oil dipstick
Vacuum pump
Oil filter and cooler
Fuel filter and priming pump
Brake booster
Brake oil tank
AQGS unit
Washer fluid filler cap
Engine compartment fuse box
PTC relay box
Battery
Vacuum modulator (for VGT turbo charger) 1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.FFH Assembly (Only for vehicle with FFH)
Power steering oil tank
Engine oil filler cap
Fan shroud
E-EGR Valve
High-capacity PCV oil separator
HFM sensor (6.0)
VGT turbo charger
Air cleaner housing
2Coolant surge tank
ABS/ESP HECU (Including TPMS function:
optional)
Exhaust gas FRT Temp. sensor (T3) 14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.

1212-01
1. D27DT ENGINE STRUCTURE
1) Major Components in Engine and Engine Compartment
The advanced electronically controlled D27DT engine that has high pressure fuel system has
been introduced to this vehicle. It satisfies the strict emission regulation and provides improved
output and maximum torque.
1. Coolant reservoir
2. FFH device
3. Brake fluid reservoir
4. Washer fluid reservoir
5. Common rail6. Fuse box
7. Battery
8. Fuel filter
9. Power steering pump
10. Priming pump11. EGR valve
12. Air cleaner assembly
13. Turbo charger
14. Oil dipstick

2) Engine Structure
1. TVD (Torsional Vibration Damper)
2. Air conditioner compressor
3. Power steering pump pulley
4. Idle pulley
5. Coolant pump pulley
6. Alternator7. Viscos fan clutch
8. Auto tensioner pulley
9. Auto tensioner
10. Poly-grooved belt
11. Cam position sensor
12. Drive plate (MT: DMF)13. Oil filter
14. Vacuum pump
15. Crank position sensor
16. EGR valve
17. Power steering pump
18. EGR to center pipe
Front View
Rear View

1520-01
1. COMPARISON IN COOLING SYSTEM FOR EACH ENGINE
For the D27DTP (POWER UP) engine, the cooling system is equipped with E-EGR cooler and the
water pump which its capacity is improved according to the additional coolant line in the cylinder
block. For the D27DT engine, the cooling system uses the fan clutch.
Cooling System for D27DTP (POWER UP) Engine

3) Guidelines on Engine Service
To prevent personal injuries and vehicle damages that can be caused by mistakes during engine
and unit inspection/repair and to secure optimum engine performance and safety after service
works, basic cautions and service work guidelines that can be easily forgotten during engine
service works are described in.
Cautions before service works
For safe and correct works, you must observe the working procedures and instructions in this
manual. And, use the designated tools as follow:
Engine stand / Heavy duty engine jack
To prevent the engine from starting abruptly, do not allow anybody to get in the vehicle while
servicing in engine compartment.
Before work on engine and electrical equipment, be sure to disconnect battery negative (-)
terminal.
Before service works, be sure to prepare the works by cleaning and aligning work areas.
Do not allow the foreign material get into the fuel injection system.
When removing the engine, use only the safety hook on engine and engine hanger. Do not
support the bottom of oil pan with a jack. -
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Completely drain the engine oil, coolant and fuel from engine before removal.
Before disassembling/assembling the engine components, carefully read the working
procedures in this manual.
Make sure to keep the specified tightening torques during installation.
Clean and properly lubricate the parts before reassembly.
Carefully check that there is not any interference while servicing. -
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Engine Compartment Layout
Engine assembly
Engine oil dipstick
Vacuum pump
Oil filter and cooler
Fuel filter and priming pump
Brake booster
Brake oil tank
AQGS unit
Washer fluid filler cap
Engine compartment fuse box
PTC relay box
Battery
Vacuum modulator (for VGT turbo charger) 1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.FFH Assembly (Only for vehicle with FFH)
Power steering oil tank
Engine oil filler cap
Fan shroud
E-EGR Valve
High-capacity PCV oil separator
HFM sensor (6.0)
VGT turbo charger
Air cleaner housing
2Coolant surge tank
ABS/ESP HECU (Including TPMS function:
optional)
Exhaust gas FRT Temp. sensor (T3) 14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.