maintenance SUBARU BAJA 2003 1.G Owner's Manual

Maintenance and service11-15
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HG0115
Rubber gaskets
3. After refilling the reserve tank and the radiator, reinstall the caps
and check that the rubber gaskets inside the radiator cap are in the
proper position. Changing the coolant
WARNING
Never attempt to remove the radiator cap until the engine has
been shut off and has cooled down completely. Since the coolantis under pressure, you may suffer serious burns from a spray ofboiling hot coolant when the cap is removed.
Change the engine coolant using the following procedures according
to the maintenance schedule in the “Warranty and Maintenance Book-
let”. 1. Remove the under cover.
2. Place a proper container under the drain plug and loosen the drainplug.

Maintenance and service11-17
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HG0115
Rubber gaskets
5. Put the radiator cap back on and tighten firmly. At this time, make
sure that the rubber gasket in the radiator cap is correctly in place.
6. Start and run the engine for more than five minutes at 2,000 to
3,000 rpm.
7. Stop the engine and wait until the coolant cools down (122 to140 °F [50 to 60 °C]). If there is any loss of coolant, add coolant to the
radiator’ s filler neck and to the reserve tank ’s “FULL” level.
8. Put the radiator cap and reservoir cap back on and tighten firmly.
Air cleaner element
WARNING
Do not operate the engine with the air cleaner element removed.The air cleaner element not only filters intake air but also stops
flames if the engine backfires. If the air cleaner element is not
installed when the engine backfires, you could be burned.
The air cleaner element functions as a filter screen. When the element is
perforated or removed, engine wear will be excessive and engine life
shortened.
The air cleaner element is a viscous type. It is unnecessary to clean or wash the element.

11-18
Replacing the air cleaner element
Replace the air cleaner element according to the maintenance sched- ule in the “Warranty and Maintenance Booklet ”. Under extremely
dusty conditions, replace it more frequently. It is recommended that
you always use genuine SUBARU parts.
HBB064BB
HBB063BB
1. Remove the bolt securing the rear air cleaner element case.
2. Unsnap the three clamps holding the rear air cleaner elementcase.
3. Separate the rear air cleaner element case from the front air clean-
er element case and remove the air cleaner element.
4. Clean the inside of the front and rear air cleaner element caseswith a damp cloth and install a new air cleaner element.
5. Insert the four projections on the rear air cleaner element case into
the slits on the front air cleaner element case and snap the three
clamps on the rear air cleaner element case and then tighten the bolt.

Maintenance and service11-19
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Spark plugs
CAUTION
When disconnecting the spark plug cables, always grasp the
spark plug cap, not the cables. Make sure the cables are replaced in the correct order.
HBA004BA
It may be difficult to replace the spark plugs. It is recommended that you
have the spark plugs replaced by your SUBARU dealer.
The spark plugs should be replaced according to the maintenance
schedule in the “Warranty and Maintenance Booklet ”.
Recommended spark plugs
RC10YC4 (Champion)BKR6E-11 (NGK)BKR5E-11 (NGK)

Maintenance and service11-21
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Manual transmission oil
Checking the oil level
Check the oil level monthly.
1. Park the vehicle on a level surface and stop the engine.
OM-H0210
Upper level Lower level
HBB004DB
2. Pull out the dipstick, wipe it clean, and insert it again.
3. Pull out the dipstick again and check the oil level on it. If it is below
the lower level, add oil through the dipstick hole to bring the level upto the upper level. Recommended grade and viscosity
Each oil manufacturer has its own base oils and additives. Never use
different brands together.
Oil grade: API classification GL-5

Maintenance and service11-23
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HBB004KB
HBB079BB
4. Pull out the dipstick and check the fluid level on the gauge. If it is below the lower level on the “HOT” range, add the recommended au-
tomatic transmission fluid up to the upper level. n Checking the fluid level when the fluid is cold
When the fluid level has to be checked without time to warm up the
automatic transmission, check to see that the fluid level is betweenthe lower level and upper level on the “COLD” range. If it is below that
range, add fluid up to the upper level. Be careful not to overfill. Recommended fluid
“ Dexron III ” Type Automatic Transmission Fluid

Maintenance and service11-25
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SAE viscosity No. and Applicable Temperature
OM-H0212
Rear differential gear oil
Checking the gear oil level CAUTION
If the vehicle requires frequent refilling, there may be an oil leak. If you suspect a problem, have the vehicle checked at your
SUBARU dealer.
Your vehicle may be equipped with a rear differential protector. The
differential protector provides protection to the rear differential assem-
bly during off-road use. Removal of the rear differential protector is not
required when checking the oil level.

Maintenance and service11-27
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SAE viscosity No. and Applicable Temperature
OM-H0205
Power steering fluid
Checking the fluid level
WARNING
Be careful not to burn yourself because the fluid may be hot.
CAUTION
When power steering fluid is being added, use only clean fluid,
and be careful not to allow any dirt into the tank. And never use
different brands together. Avoid spilling fluid when adding it in the tank.
The power steering fluid expands greatly as its temperature rises; the
fluid level differs according to fluid temperature. Therefore, the reser-
voir tank has two different checking ranges for hot and cold fluids.
Check the power steering fluid level monthly.
1. Park the vehicle on a level surface, and stop the engine.
2. Check the fluid level of the reservoir tank.
When the fluid is hot after the vehicle has been run: Check that the oillevel is between “HOT MIN ” and “HOT MAX ” on the surface of the
reservoir tank.

Maintenance and service11-29
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If the vehicle requires frequent refilling, there may be a leak. If
you suspect a problem, have the vehicle checked at your
SUBARU dealer.
CAUTION
Never use different brands of brake fluid together.
When adding brake fluid, be careful not to allow any dirt into
the reservoir. Never splash the brake fluid over painted surfaces or rubber
parts. Alcohol contained in the brake fluid may damage them.
Check the fluid level monthly.
HBB004GB
“MIN ” level
mark
“ MAX ” level mark
Check the fluid level on the outside of the reservoir. If the level is be- low “MIN” , add the recommended brake fluid to “MAX”.
Use only brake fluid from a sealed container. Recommended brake fluid
FMVSS No. 116, fresh DOT 3 or 4 brake fluid

Maintenance and service11-31
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Recommended clutch fluid
FMVSS No. 116, fresh DOT 3 or 4 brake fluid
Brake booster
If the brake booster does not operate as described below, have it
checked by your SUBARU dealer.
1. With the engine off, depress the brake pedal several times, applying
the same pedal force each time. The distance the pedal travels should
not vary.
2. With the brake pedal depressed, start the engine. The pedal should
move slightly down to the floor.
3. With the brake pedal depressed, stop the engine and keep the pedal
depressed for 30 seconds. The pedal height should not change.
4. Start the engine again and run for about one minute then turn it off.
Depress the brake pedal several times to check the brake booster.
Brake booster operates properly if the pedal stroke decreases with each
depression.