maintenance schedule SUBARU BAJA 2003 1.G Owners Manual

iii
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CONTINUED –
Chapter 11: Maintenance and service
This chapter informs you when you need to take your SUBARU to the
dealer for scheduled maintenance and informs you how to keep your
SUBARU running properly.Chapter 12: Specifications
This chapter informs you about dimension and capacities of yourSUBARU.Chapter 13: Consumer information and Reporting safety defects
This chapter informs you about Uniform tire quality grading standards
and Reporting safety defects.Chapter 14: IndexThis is an alphabetical listing of all that ’s in this manual. You can use it to
quickly find something you want to read. Safety warnings
You will find a number of WARNINGs, CAUTIONs and NOTEs in this manual.
These safety warnings alert you to potential hazards that could result in
injury to you or others.
Please read these safety warnings as well as all other portions of this
manual carefully in order to gain a better understanding of how to use
your SUBARU vehicle safely.
WARNING
A WARNING indicates a situation in which serious injury or deathcould result if the warning is ignored.
CAUTION
A CAUTION indicates a situation in which injury or damage toyour vehicle, or both, could result if the caution is ignored.
NOTE A NOTE gives information or suggestions how to make better use of your vehicle.

Driving tips8-5
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CONTINUED –
Periodic inspections
To keep your vehicle in the best condition at all times, always have the
recommended maintenance services listed in the maintenance schedulein the “Warranty and Maintenance Booklet ” performed at the specified
time or mileage intervals.
Driving in foreign countries
When planning to use your vehicle in another country: Confirm the availability of the correct fuel. (Refer to the “Fuel require-
ment” section in Chapter 7.)
Comply with all regulations and requirements of each country.

Driving tips8-9
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CONTINUED –
After driving through tall grass, mud, rock, sand, rivers, etc., check
that there is no grass, bush, paper, rags, stones, sand, etc. adhering to
or trapped on the underbody. Clear off any such matter from the under-
body. If the vehicle is used with these materials trapped or adhering to
the underbody, a mechanical breakdown or fire could occur. Secure all cargo carried inside the vehicle and make certain that it is
not piled higher than the seatbacks. During sudden stops or jolts, unse-
cured cargo could be thrown around in the vehicle and cause injury. Do not pile heavy loads on the roof. Those loads raise the vehicle ’s
center of gravity and make it more prone to tip over. Cargo should be evenly distributed over the cargo bed. Keep heavier
items as low and far forward as possible. Loading the vehicle improperly
can deteriorate handling capability and contribute to loss of vehicle con-
trol. Be sure the cargo is secured properly. Unsecured cargo in the cargo
bed can be thrown around when driving on off-road. To prevent loose
cargo from entering the passenger compartment, always close the
switchback door while driving off-road. Always close the tailgate while driving off-road. Also remove the bed
extender (if so equipped) to avoid damage. If you must rock the vehicle to free it from sand or mud, depress the
accelerator pedal slightly and move the selector lever back and forth be-tween “D” and “R” repeatedly. Do not race the engine. For the best pos-
sible traction, avoid spinning the wheels when trying to free the vehicle. When the road surface is extremely slippery, you can obtain better
traction by starting the vehicle with the transmission in 2nd than 1st (both
for MT and AT). Never equip your vehicle with tires larger than those specified in this
manual. Frequent driving of an AWD vehicle under hard-driving conditions such
as rough roads or off roads will necessitate more frequent replacement of
engine oil, brake fluid and transmission oil than that specified in the main-
tenance schedule described in the “Warranty and Maintenance Booklet ”.
Remember that damage done to your Subaru while operating it off-road
and not using common sense precautions such as those listed above is

8-24
Trailer towing
Your vehicle is designed and intended to be used primarily to carry pas-
sengers and cargo. Towing a trailer puts additional loads on your
vehicle’s engine, drivetrain, brakes, tires and suspension and has an ad-
verse effect on fuel economy.
If you do decide to tow a trailer, your safety and satisfaction depend
upon proper use of correct equipment and cautious operation of your ve-
hicle. Seek the advice of your SUBARU dealer to assist you in purchas-
ing a hitch and other necessary towing equipment appropriate for your
vehicle. In addition, be sure to follow the instructions on correct installa-
tion and use provided by the trailer and other towing equipment
manufacturers.
SUBARU assumes no responsibility for injuries or vehicle damage that
result from trailer towing equipment, or from any errors or omissions in
the instructions accompanying such equipment or for your failure to fol-
low the proper instructions.
Warranties and maintenance
SUBARU warranties do not apply to vehicle damage or malfunction
caused by trailer towing. If you use your vehicle to tow a trailer, more
frequent maintenance will be required due to the additional load.(Refer to “Maintenance schedule under severe driving conditions ” in
the “Warranty and Maintenance Booklet ”.)
Under no circumstances should a trailer be towed with a new vehicle
or a vehicle with any new powertrain component (engine, transmis-
sion, differential, wheel bearings, etc.) for the first 1,000 miles (1,600km) of driving. Maximum load limits
WARNING
Never exceed the maximum load limits explained below. Exceed- ing the maximum load limits could cause personal injury and/or
vehicle damage.

11
Maintenance and service
Maintenance schedule11-3
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Maintenance precautions 11-3
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Engine hood 11-5
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Engine compartment overview 11-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine oil 11-8
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Cooling system 11-13
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Engine coolant 11-14
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Air cleaner element 11-17
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Spark plugs 11-19
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Drive belts 11-20
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Manual transmission oil 11-21
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Automatic transmission fluid 11-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front differential gear oil (AT vehicles) 11-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear differential gear oil 11-25
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Power steering fluid 11-27
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Brake fluid 11-28
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Clutch fluid (MT vehicles) 11-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake booster 11-31
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Brake pedal 11-32
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Clutch pedal (Manual transmission vehicles) 11-33 . . . . . . . . . . . . . . . . . . .
Replacement of brake pad and lining 11-34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking brake stroke 11-35
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Tires and wheels 11-36
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Types of tires 11-36
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Tire inspection 11-37
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Tire pressures and wear 11-37
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Wheel balance 11-40
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Wear indicators 11-41
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Tire rotation 11-42
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Tire replacement 11-42
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Wheel replacement 11-43
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Aluminum wheels 11-44
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Windshield washer fluid 11-44
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Replacement of windshield wiper blades 11-45 . . . . . . . . . . . . . . . . . . . . . . . .
Battery 11-48
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Maintenance and service11-3
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CONTINUED –
Maintenance schedule
The scheduled maintenance items required to be serviced at regular in-
tervals are shown in the “Warranty and Maintenance Booklet ”.
For details of your maintenance schedule, read the separate “Warranty
and Maintenance Booklet ”.
Maintenance precautions
When maintenance and service are required, it is recommended that all
work be done by an authorized SUBARU dealer.
If you perform maintenance and service by yourself, you should familiar-
ize yourself with the information provided in this section on general main-
tenance and service for your SUBARU.
Incorrect or incomplete service could cause improper or unsafe vehicle
operation. Any problems caused by improper maintenance and service
performed by you are not eligible for warranty coverage. WARNING
Testing of an All-Wheel Drive vehicle must NEVER be per-
formed on a single two-wheel dynamometer or similar apparatus.Attempting to do so will result in transmission damage and inuncontrolled vehicle movement and may cause an accident or
injuries to persons nearby. Always select a safe area when performing maintenance on
your vehicle. Always be very careful to avoid injury when working on the ve-
hicle. Remember that some of the materials in the vehicle may behazardous if improperly used or handled, for example, batteryacid. Your vehicle should only be serviced by persons fully compe-
tent to do so. Serious personal injury may result to persons not
experienced in servicing vehicles.

Maintenance and service11-9
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CONTINUED –
Changing the oil and oil filter
Change the oil and oil filter according to the maintenance schedule in the “Warranty and Maintenance Booklet ”.
The engine oil and oil filter must be changed more frequently than
listed in the maintenance schedule when driving on dusty roads,
when short trips are frequently made, or when driving in extremely
cold whether.
1. Warm up the engine by letting the engine idle for about 10 minutes to ease draining the engine oil.
2. Park the vehicle on a level surface and stop the engine.
3. Remove the oil filler cap.
HBB005BB
4. Drain out the engine oil by removing the drain plug while the en-
gine is still warm. The used oil should be drained into an appropriate
container and disposed of properly.
WARNING
Be careful not to burn yourself with hot engine oil.
5. Wipe the seating surface of the drain plug with a clean cloth and
tighten it securely with a new sealing washer after the oil has com-pletely drained out.

Maintenance and service11-15
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CONTINUED –
HG0115
Rubber gaskets
3. After refilling the reserve tank and the radiator, reinstall the caps
and check that the rubber gaskets inside the radiator cap are in the
proper position. Changing the coolant
WARNING
Never attempt to remove the radiator cap until the engine has
been shut off and has cooled down completely. Since the coolantis under pressure, you may suffer serious burns from a spray ofboiling hot coolant when the cap is removed.
Change the engine coolant using the following procedures according
to the maintenance schedule in the “Warranty and Maintenance Book-
let”. 1. Remove the under cover.
2. Place a proper container under the drain plug and loosen the drainplug.

Maintenance and service11-19
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Spark plugs
CAUTION
When disconnecting the spark plug cables, always grasp the
spark plug cap, not the cables. Make sure the cables are replaced in the correct order.
HBA004BA
It may be difficult to replace the spark plugs. It is recommended that you
have the spark plugs replaced by your SUBARU dealer.
The spark plugs should be replaced according to the maintenance
schedule in the “Warranty and Maintenance Booklet ”.
Recommended spark plugs
RC10YC4 (Champion)BKR6E-11 (NGK)BKR5E-11 (NGK)

11-32
Brake pedal
Check the brake pedal free play and reserve distance according to the
maintenance schedule in the “Warranty and Maintenance Booklet ”.
Checking the brake pedal free play
OM-H0224
0.04 —
0.12 in
(1.0 — 3.0 mm)
Stop the engine and firmly depress the brake pedal several times.
Lightly press the brake pedal down with one finger to check the free
play with a force of less than 2 lb (10 N, 1 kg).
If the free play is not within proper specification, contact your
SUBARU dealer. Checking the brake pedal reserve distance
OM-H0225
More than 2.56 in (65 mm)
Depress the pedal with a force of approximately 66 lb (294 N, 30 kg)