service SUBARU BAJA 2005 1.G User Guide

7-4
Starting and operating
itors required to prevent damage to the fuel system.
Do not use fuel containing methanol
EXCEPT under
these conditions. y If undesirable driveability problems are experienced
and you suspect they may be fuel related, try a differ-
ent brand of gasoline before seeking service at your
SUBARU dealer. y Fuel system damage or driveability problems which
result from the use of improper fuel are not covered
under the SUBARU Limited Warranty. „ Fuel filler door and cap
T Refueling
yGasoline vapor is highly flammable. Before
refueling, always first stop the engine and make
sure that there are no lighted cigarettes, open
flames or electrical sparks in the adjacent area. y When opening the cap, do not remove the
cap quickly. Fuel may be under pressure and
spray out of the fuel filler neck especially in hot
weather, which may cause injury. y Never fill gasoline containers on the cargo
bed. Static electricity may ignite gasoline vapor
when filling portable containers. Approved containers must be removed from the vehicle
and placed on the ground when filling.
Do not fill any portable container on a vehicle.
y
Never add any cleaning agents to the fuel
tank. The addition of a cleaning agent may
cause damage to the fuel system. y Make sure that the cap is tightened until it
clicks to prevent fuel spillage in the event of an
accident. y Do not let fuel spill on the exterior surfaces of
the vehicle. Fuels may cause paint damage,
which is not covered under the SUBARU Limit-
ed Warranty. y Always use a genuine SUBARU fuel filler cap.
If you use the wrong cap, it may not fit or have
proper venting, and your fuel tank and emis-
sion control system might be damaged.

7-7
Starting and operating
– CONTINUED –
State emission testing (U.S. only)
Testing of an All-Wheel Drive vehicle must
NEVER be performed on a single two-wheel dy-
namometer. Attempting to do so will result in
uncontrolled vehicle movement and may cause
an accident or injuries to persons nearby.
Resultant vehicle damage due to improper test-
ing is not covered under the SUBARU Limited
Warranty and is the responsibility of the state
inspection program or its contractors or licens-
ees.
At state inspection time, remember to tell your in-
spection or service station in advance not to place
your SUBARU AWD vehicle on a two-wheel dyna-
mometer. Otherwise, serious transmission dam-
age will result.
Some states have started using dynamometers in
their state inspection programs in order to meet their obligation under federal law to implement stricter vehi-
cle emission standards to reduce air pollution from ve-
hicles. A dynamometer is a treadmill or roller-like test-
ing device that allows your vehicle’s wheels to turn
while the vehicle remains in one place. Depending on
the severity of a state’s air pollution problems, the
states must adopt either a “basic” or “enhanced” vehi-
cle emission inspection test. Normally, a portion of the
basic emission test consists of an emission inspector
inserting an analyzer probe into the exhaust pipe of an
idling vehicle for a short period of time. States with
more severe air pollution problems are required to
adopt an enhanced vehicle emission test. This test
simulates actual driving conditions on a dynamometer
and permits more accurate measurement of tailpipe
emitted pollution than the basic emission test.
The U.S. Environmental Protection Agency (EPA) and
states using two-wheel dynamometers in their emis-
sion testing programs have
EXEMPTED SUBARU
AWD vehicles from the portion of the testing program
that involves a two-wheel dynamometer.
There are some states that use four-wheel dynamom-
eters in their testing programs. When properly used,
that equipment will not damage an AWD SUBARU ve-
hicle.
Under no circumstances should the rear wheels be

7-8
Starting and operating
jacked off the ground, nor should the driveshaft be dis-
connected for state emission testing.
The EPA has issued regulations for inspecting the On-
Board Diagnostic (OBD) system as part of the state
emissions inspection. The OBD system is designed to
detect engine and transmission problems that might
cause vehicle emissions to exceed allowable limits.
These inspections apply to all 1996 model year and
newer passenger cars and light trucks. y
The inspection of the OBD system consists of a vi-
sual operational check of the “CHECK ENGINE”
warning light/malfunction indicator lamp (MIL) and an
examination of the OBD system with an electronic
scan tool while the engine is running.y A vehicle passes the OBD system inspection if
proper the “CHECK ENGINE” warning light/MIL illu-
mination is observed, there is no stored diagnostic
trouble codes, and the OBD system readiness moni-
tors are complete. y A vehicle fails the OBD inspection if the “CHECK
ENGINE” warning light/MIL is not properly operating
or there is one or more diagnostic trouble codes stored
in vehicle’s computer with the “CHECK ENGINE”
warning light/MIL illuminated. y A state emission inspection may reject (not pass or
fail) a vehicle if the number of OBD system readiness monitors
“Not Ready” is greater than three. Under
this condition, the vehicle operator should be instruct- ed to drive his/her vehicle for a few days to set the
monitors and return for an emission re-inspection. y Owners of rejected or failing vehicles should contact
their SUBARU Dealer for service.

8-6
Driving tips
Periodic inspections
To keep your vehicle in the best condition at all times,
always have the recommended maintenance services
listed in the maintenance schedule in the “Warranty
and Maintenance Booklet” performed at the specified
time or mileage intervals.Driving in foreign countries
When planning to use your vehicle in another country: y
Confirm the availability of the correct fuel. (Refer to
the “Fuel requirements” section in chapter 7.) y Comply with all regulations and requirements of
each country.

8-32
Driving tips
standard side mirrors provide a good rearward field of
view without significant blind spots. If significant blind
spots occur with the vehicle’s standard side mirrors,
use towing mirrors that conform with Federal, state/
province and/or other applicable regulations. T
Trailer lights
Direct splicing or other improper connection of
trailer lights may damage your vehicle’s electri-
cal system and cause a malfunction of your ve-
hicle’s lighting system.
Connection of trailer lights to your vehicle’s electrical
system requires modifications to the vehicle’s lighting
circuit to increase its capacity and accommodate wir-
ing changes. To ensure the trailer lights are connected
properly, please consult your SUBARU dealer. Check
for proper operation of the turn signals, the brake
lights and parking lights each time you hitch up. T Tires
Never tow a trailer when the temporary spare tire is used. The temporary spare tire is not de-
signed to sustain the towing load. Use of the
temporary spare tire when towing can result in
failure of the spare tire and/or less stability of
the vehicle.
Make sure that all the tires on your vehicle are properly
inflated.
The recommended cold tire pressure is shown on the
vehicle placard attached to the driver’s side door jamb.
Trailer tire condition, size, load rating and proper infla-
tion pressure should be in accordance with the trailer
manufacturer’s specifications.
In the event your vehicle gets a flat tire when towing a
trailer, ask a commercial road service to repair the flat tire.
If you carry a regular size spare tire in your vehicle or
trailer as a precaution against getting a flat tire, be
sure that the spare tire is firmly secured.

9-16
In case of emergency
9. Use the wheel nut wrench to securely tighten the
wheel nuts to the specified torque, following the tight-
ening order in the illustration. The torque for tightening
the nuts is 74 to 89 lbf·ft (100 to 120 N·m, 10 to 12
kgf·m). This torque is equivalent to applying about 88
to 110 lbs (40 to 50 kg) at the top of the wheel nut
wrench provided to your vehicle. Never use your foot
on the wheel nut wrench or a pipe extension on the
wrench because you may exceed the specified torque.
Have the wheel nut torque checked at the nearest au-
tomotive service facility. T
Storage of the flat tire
ySecure the flat tire in the cargo bed (with the
outer side of the wheel facing up) by using the
designated tire holding rod and retainer. If the
flat tire is not properly secured, it may fall out
and create a dangerous road hazard that could
lead to a serious accident. y Do not store the flat tire under the floor. Do-
ing so could damage the underside of the vehi-
cle.
1. Take the tire holding rod and retainer out of the tool bag.
2. Remove the rubber cap from the cargo bed. Store
the rubber cap in a safe place. Pay attention not to
lose the rubber cap after removal.
UB9077BA

9-23
In case of emergency
– CONTINUED –
dealer or a commercial towing service. Observe the
following procedures for safety. „Towing and tie-down hooks
The towing hooks should be used only in an emergen-
cy (e.g., to free a stuck vehicle from mud, sand or snow).
y Use only specified towing hooks and tie-
down hooks. Never use suspension parts or
other body parts for towing or tie-down purpos-
es. y Never use the tie-down hook closest to the
muffler under the vehicle for towing purposes. y To prevent deformation to the front bumper
and the towing hook, do not apply excessive
lateral load to the towing hooks. 1) Towing hook cover
2) Towing hook
The front towing hook is located on the inside of the
towing hook cover below the right hand headlight.
2 1UB9065BB

11 - 1
11
Maintenance and service
Maintenance schedule ................................. 11-3
Maintenance precautions ............................ 11-3 Before checking or servicing in the engine compartment .................................................. 11-4
When you do checking or servicing in the engine compartment while the engine is
running ............................................................ 11-5
Engine hood .................................................. 11-5
Engine compartment overview ................... 11-8 Non-turbo models ............................................. 11-8
Turbo models .................................................... 11-9
Engine oil ...................................................... 11-10 Checking the oil level ....................................... 11-10
Changing the oil and oil filter .......................... 11-12
Recommended grade and viscosity ................ 11-15
Recommended grade and viscosity under severe driving conditions .............................. 11-16
Cooling system ............................................. 11-17 Hose and connections ...................................... 11-18
Engine coolant .................................................. 11-18
Air cleaner element ...................................... 11-23 Replacing the air cleaner element ................... 11-23
Spark plugs ................................................... 11-25 Recommended spark plugs ............................. 11-26
Drive belts ..................................................... 11-26
Manual transmission oil ............................... 11-27 Checking the oil level ....................................... 11-27
Recommended grade and viscosity ................ 11-28
Automatic transmission fluid ...................... 11-29 Checking the fluid level .................................... 11-29
Recommended fluid ......................................... 11-31
Front differential gear oil (AT vehicles) ...... 11-32 Checking the oil level ....................................... 11-32
Recommended grade and viscosity ............... 11-32
Rear differential gear oil ............................... 11-33 Checking the gear oil level .............................. 11-33
Recommended grade and viscosity ............... 11-35
Power steering fluid ...................................... 11-36 Checking the fluid level .................................... 11-36
Recommended fluid ......................................... 11-37
Brake fluid ..................................................... 11-38 Checking the fluid level .................................... 11-38
Recommended brake fluid ............................... 11-39
Clutch fluid (MT vehicles) ............................ 11-39 Checking the fluid level .................................... 11-39
Recommended clutch fluid .............................. 11-40
Brake booster ................................................ 11-41
Brake pedal .................................................... 11-41 Checking the brake pedal free play ................ 11-41
Checking the brake pedal reserve distance ... 11-42
Clutch pedal (Manual transmission vehicles) ............... 11-42Checking the clutch function .......................... 11-42
Checking the clutch pedal free play ............... 11-43
Replacement of brake pad and lining ......... 11-43 Breaking-in of new brake pads and linings .... 11-44
Parking brake stroke .................................... 11-45
Tires and wheels ........................................... 11-45

11 - 2
Maintenance and service
Types of tires .................................................... 11-45
Tire inspection .................................................. 11-46
Tire pressures and wear .................................. 11-46
Wheel balance ................................................... 11-49
Wear indicators ................................................. 11-49
Tire rotation ....................................................... 11-50
Tire replacement ............................................... 11-50
Wheel replacement ........................................... 11-51
Aluminum wheels ......................................... 11-52
Windshield washer fluid .............................. 11-52
Replacement of windshield wiper blades .. 11-53
Battery ........................................................... 11-56
Fuses ............................................................. 11-57
Main fuse ....................................................... 11-60
Installation of accessories .......................... 11-60
Replacing bulbs ............................................ 11-61 Headlight ........................................................... 11-64
Front fog light ................................................... 11-68
Front turn signal light, parking light and side marker light .................................................... 11-69
Rear combination lights ................................... 11-70
Tail light (on the tailgate) ................................. 11-72
License plate light ............................................ 11-74
Map light, dome light and door step light ...... 11-76
High mount stop and cargo light assembly ... 11-77
Sport activity lights (if equipped) .................... 11-79

11 - 3
Maintenance and service
– CONTINUED –
Maintenance and serviceMaintenance schedule
The scheduled maintenance items required to be ser-
viced at regular intervals are shown in the “Warranty
and Maintenance Booklet”.
For details of your maintenance schedule, read the
separate “Warranty and Maintenance Booklet”.Maintenance precautions
When maintenance and service are required, it is rec-
ommended that all work be done by an authorized
SUBARU dealer.
If you perform maintenance and service by yourself,
you should familiarize yourself with the information
provided in this section on general maintenance and
service for your SUBARU.
Incorrect or incomplete service could cause improper
or unsafe vehicle operation. Any problems caused by
improper maintenance and service performed by you
are not eligible for warranty coverage.
yTesting of an All-Wheel Drive vehicle must
NEVER be performed on a single two-wheel dy-
namometer or similar apparatus. Attempting to
do so will result in transmission damage and in
uncontrolled vehicle movement and may cause
an accident or injuries to persons nearby.y Always select a safe area when performing
maintenance on your vehicle.y Always be very careful to avoid injury when
working on the vehicle. Remember that some of