brake SUBARU BRZ 2023 Manual PDF

Maintenance and Service11
Maintenance and Service
11-1. Maintenance Schedule .....................................339
11-2. Maintenance Precautions.................................339
Before Checking or Servicing in the Engine
Compartment ..............................................................340
When Checking or Servicing in the Engine Compartment ..............................................................340
When Checking or Servicing in the Engine Compartment While the Engine Is Running ............341
11-3. Maintenance Tips ..............................................341
Removing and Reinstalling Clips................................341
11-4. Engine Hood ......................................................343
11-5. Engine Compartment Overview.......................345
11-6. Engine Oil ..........................................................346
Engine Oil Consumption..............................................346
Checking the Oil Level .................................................346
Changing the Oil and Oil Filter ....................................347
Recommended Grade and Viscosity ..........................347
Synthetic Oil..................................................................348
11-7. Cooling System .................................................348
Cooling Fan, Hose and Connections ..........................348
Engine Coolant .............................................................349
11-8. Air Cleaner Element ..........................................350
Replacing the Air Cleaner Element .............................350
11-9. Spark Plugs .......................................................352
Recommended Spark Plugs ........................................352
11-10. Drive Belt .........................................................352
11-11. Automatic Transmission Fluid ......................352
Recommended Grade and Viscosity ..........................352
11-12. Differential Gear Oil ........................................353
Recommended Grade and Viscosity ..........................353
11-13. Manual Transmission Oil ...............................353
Recommended Grade and Viscosity ..........................353
11-14. Brake Fluid ......................................................353
Checking the Fluid Level ............................................ 353
Recommended Brake Fluid ........................................ 354
11-15. Clutch Fluid (MT models) ...............................354
Checking the Fluid Level ............................................ 354
Recommended Clutch Fluid ....................................... 355
11-16. Brake Booster .................................................355
11-17. Brake Pedal .....................................................356
11-18. Clutch Pedal (MT models) ..............................356
11-19. Replacement of Brake Pad and Lining..........356
Breaking-in of New Brake Pads and Linings ............ 357
11-20. Parking Brake Stroke ......................................357
11-21. Tires and Wheels ............................................358
Types of Tires .............................................................. 358
Tire Pressure Monito ring System (TPMS) 
(If Equipped)............................................................... 358
Tire Inspection ............................................................. 360
Tire Pressures and Wear............................................. 361
Wheel Balance ............................................................. 363
Wear Indicators ............................................................ 363
Rotational Direction of Tires....................................... 364
Tire Rotation................................................................. 364
Tire Replacement ...... ............................. ...................... 365
Wheel Replacement ..................................................... 365
11-22. Alloy Wheels ....................................................366
11-23. Windshield Washer Fluid ...............................366
11-24. Replacement of Wiper Blades........................367
Windshield Wiper Blade Assembly ............................ 368
Windshield Wiper Blade Rubber ................................ 369
11-25. Battery ..............................................................370
11-26. Fuses ................................................................371
11-27. Installation of Acce ssories ............................373
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Maintenance Precautions
340NOTESUBARU does not endorse the use of
non-SUBARU approved flushing sys-
tems and strongly advises against per-
forming these services on a SUBARU
vehicle. Non-SUBARU approved flush-
ing systems use chemicals and/or sol-
vents which have not been tested or
approved by SUBARU. SUBARU war-
ranties do not cover any part of the
vehicle which is damaged by adding or
applying chemicals and/or solvents
other than those approved or recom-
mended by SUBARU.
■ Before Checking or
Servicing in the Engine
Compartment
■When Checking or Servicing
in the Engine Compartment
Do not tamper wi th the wiring of
the SRS airbag system or seatbelt
pretensioner system, or attempt
to take its connectors apart, as
that may activate the system or it
can render it inoperative. NEVER
use a circuit tester for these
wiring. If your SRS airbag or
seatbelt pretensioner needs
service, consult your nearest
SUBARU dealer. Check the inside of the engine
compartment to see if there are
any cloths and tools left. If they
are left inside, they may be a
cause of malfunction and fire.
WARNING
 Always stop the engine and apply
the parking brake to prevent the
vehicle from moving. Always let the engine cool down.
Engine parts become very hot
when the engine is running and
remain hot for some time after the
engine is stopped. Do not spill engine oil, engine
coolant, brake fluid or any other
fluid on hot engine components.
This may cause a fire. When the ignition switch is in the
“ON” position, the cooling fan
may operate suddenly even when
the engine is stopped. If your
body or clothes come into
contact with a rotating fan, that
could result in serious injury. To
avoid risk of injury, always turn
the push-button i gnition switch to
the “OFF” position and confirm
that the operation indicator on
the switch is turn ed off. Then take
the access key fob out from the
vehicle.
 Before performing any servicing
on a vehicle equipped with a
remote engine start system
temporarily place that system in
the service mode to prevent it
from unexpectedly starting the
engine.
B02092
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Engine Compartment Overview
345
Maintenance and Service11
11-5. Engine Compartment Overview
19
3
2
11
8
10
4
6
7
5
B02096
1) Battery (page 370)
2) Clutch fluid reservoir (MT models)
(page 354)
3) Brake fluid reservoir (page 353)
4) Windshield washer tank (page 366)
5) Engine oil filler cap (page 346)
6) Air cleaner case (page 350)
7) Engine oil filter (page 347)
8) Engine oil level gauge (page 346)
9) Engine coolant reservoir (page 349)
10) Radiator cap (page 349)
11) Main fuse box (page 371)
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Differential Gear Oil
353
Maintenance and Service11
– CONTINUED –
11-12. Differential Gear OilIt is not necessary to check the gear oil
level. Check that there are no cracks,
damage or leakage. However, the oil
inspection should be performed according
to the maintenance schedule in the
“Warranty and Maintenance Booklet”.
Consult your SUBARU dealer for details.■ Recommended Grade and
ViscosityEach oil manufacturer has its own base
oils and additives. Never use different
brands together. For details, refer to
"Manual Transmission and Differential
Gear Oil" P383.
11-13. Manual Transmission OilIt is not necessary to check the transmis-
sion oil level. Check that there are no
cracks, damage or leakage. However,
have the oil inspected by your SUBARU
dealer according to the maintenance
schedule in the “Warranty and Mainte-
nance Booklet”. Consult your SUBARU
dealer for details.■ Recommended Grade and
ViscosityEach oil manufacturer has its own base
oils and additives. Never use different
brands together. For details, refer to
"Manual Transmission and Differential
Gear Oil" P383.
11-14. Brake Fluid■ Checking the Fluid Level
CAUTION
Using a differential gear oil other
than the specified oil may cause a
decline in vehicle performance.
WARNING
 Never let brake fluid contact your
eyes because brake fluid can be
harmful to your eyes. If brake
fluid gets in your eyes, immedi-
ately flush them thoroughly with
clean water. Fo r safety, when
performing this work, wearing
eye protection is advisable. Brake fluid absorbs moisture
from the air. Any absorbed mois-
ture can cause a dangerous loss
of braking performance. If the vehicle requires frequent
refilling, there may be a leak. If
you suspect a problem, have the
vehicle checked at your SUBARU
dealer.
CAUTION
 When adding brake fluid, be
careful not to allow any dirt into
the reservoir. Never splash the brake fluid over
painted surfaces or rubber parts.
Alcohol contained in the brake
fluid may damage them.
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Clutch Fluid (MT models)
354Visually check the brake fluid level of the
reservoir monthly on the even surface.1) “MAX” level line
2) “MIN” level lineBe sure to check the brake fluid level from
the outside of the reservoir. If the fluid
level is below “MIN”, top up brake fluid to
“MAX”. Use only brake fluid from a sealed
container.
■ Recommended Brake FluidRefer to "Fluids" P383.
11-15. Clutch Fluid (MT models)■ Checking the Fluid Level
Be careful not to spill brake fluid
when adding it. If brake fluid
touches the exhaust pipe, it may
cause a bad smell, smoke, and/or
a fire. If brake fluid gets on the
exhaust pipe, be sure to wipe it
off.
12
B02107
CAUTION
Never use different brands of brake
fluid together. Also, avoid mixing
DOT 3 and DOT 4 brake fluids even
if they are the same brand.
WARNING
Never let clutch fluid contact your
eyes because clutch fluid can be
harmful to your eyes. If clutch fluid
gets in your eyes, immediately flush
them thoroughly with clean water.
For safety, when performing this
work, wearing eye protection is
advisable.
CAUTION
 Clutch fluid absorbs moisture
from the air. Any absorbed mois-
ture can cause improper clutch
operation. If the vehicle requires frequent
refilling, there may be a leak. If
you suspect a problem, have the
vehicle checked at your SUBARU
dealer. When you add clutch fluid, be
careful not to allow any dirt into
the tank.
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Brake Booster
355
Maintenance and Service11
1) “MAX” level line2) “MIN” level line
Visually check the fluid level of the reser-
voir monthly on the even surface. Be sure
to check the clutch fluid level from the
outside of the reservoir. If the fluid level is
below “MIN”, top up clutch fluid to “MAX”.
Use only clutch fluid from a sealed
container.■ Recommended Clutch FluidRefer to "Fluids" P383.
11-16. Brake BoosterThe brake booster utilizes the vacuum
produced by the vacuum pump to reduce
the force required to depress the brake
pedal.
The vacuum in the brake booster may be
insufficient if the brake pedal is depressed
when the engine is stopped or after the
vehicle has been parked for a long period
of time. It such cases, it is necessary to
depress the brake pedal using greater
force than usual.
 Never splash the clutch fluid over
painted surfaces or rubber parts.
Alcohol containe d in the clutch
fluid may damage them. Be careful not to spill clutch fluid
when adding it. If clutch fluid
touches the exhaust pipe, it may
cause a bad smell, smoke, and/or
a fire. If clutch fluid gets on the
exhaust pipe, be sure to wipe it
off. Check the fluid level for the clutch
system at the inboard side of the
reservoir. You cannot check the
fluid level at the outboard side of
the reservoir.
12
B02106
CAUTION
Never use different brands of clutch
fluid together. Also, avoid mixing
DOT 3 and DOT 4 brake fluids even
if they are the same brand.
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Brake Pedal
35611-17. Brake PedalCheck the brake pedal free play and
reserve distance according to the mainte-
nance schedule in the “Warranty and
Maintenance Booklet”.
11-18. Clutch Pedal (MTmodels)Check the clutch pedal free play
according to the maintenance schedule in
the “Warranty and Maintenance Booklet”.
11-19. Replacement of BrakePad and Lining
CAUTION
 If you continue to drive despite
the scraping noise from the
audible brake pad wear indicator,
it will result in the need for costly
brake rotor repair or replacement. It is recommended that you
disconnect the vehicle battery
before replacing the brake pad.
However, it is dangerous to
disconnect the vehicle battery.
We recommend that you have
your SUBARU dealer replace the
brake pad and lining.
700040
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Parking Brake Stroke
357
Maintenance and Service11
The disc brakes have audible wear indica-
tors on the brake pads. If the brake pads
wear close to their service limit, the wear
indicator makes a very audible scraping
noise when the brake pedal is applied.
If you hear this scraping noise each time
you apply the brake pedal, have the brake
pads serviced by your SUBARU dealer as
soon as possible.■ Breaking-in of New Brake
Pad s and LiningsWhen replacing the brake pad or lining,
use only genuine SUBARU parts. After
replacement, the new parts must be
broken in as follows.
▼ Brake pad and lining
While maintaining a speed of 30 to 40 mph
(5 0 to 65 km/h), step on the brake pedal
lightly. Repeat this five or more times.
▼ Parking brake lining1. Drive the vehicle at a speed of approx-
imately 22 mph (35 km/h).
2. With the parking brake release button
pushed in, pull the parking brake lever
SLOWLY and GENTLY (pulling with a
force of approximately 33.7 lbf [150 N,
15.3 kgf]). 3. Drive the vehicle for approximately

220 yards (200 meters) in this condition.
4. Wait 5 to 10 minutes for the parking
brake to cool down. Repeat this proce-
dure.
5. Check the parking brake lever travel. If
the parking brake lever travel is out of the
specified range, adjust it by turning the
adjusting nut located on the parking brake
lever.
11-20. Parking Brake StrokeCheck the parking brak e stroke according
to the maintenance schedule in the
“Warranty and Maintenance Booklet”.
Parking brake stroke:
7 – 8 notches / 45 lbf (200 N, 20.4 kgf)
WARNING
A safe location and situation should
be selected for break-in driving.
CAUTION
Pulling the parking brake lever too
forcefully may cause the rear
wheels to lock. To avoid this, be cer-
tain to pull the lever up slowly and
gently.
B02108
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Tires and Wheels
360
■Tire InspectionCheck on a daily basis that the tires
are free from serious damage, nails,
and stones. At the same time, check
the tires for abnormal wear.
Contact your SUBARU dealer
immediately if you find any problem.NOTE When the wheels and tires
strike curbs or are subjected to
harsh treatment as when the
vehicle is driven on a rough surface, they can suffer damage

that cannot be seen with the
naked eye. This type of damage
does not become evident until
time has passed. Try not to drive
over curbs, potholes or on other
rough surfaces. If doing so is
unavoidable, keep the vehicle’s
speed down to a walking pace or
less, and approach the curbs as
squarely as possible. Also, make
sure the tires are not pressed
against the curb when you park
the vehicle.
 If you feel unusual vibration
while driving or fi nd it difficult to
steer the vehicle in a straight line,
one of the tires and/or wheels
may be damaged. Drive slowly to
the nearest authorized SUBARU
dealer and have the vehicle
inspected.
 Tires should be replaced if:
– You have tire damage such
as cuts, splits, cracks deep
enough to expose the fabric or
bulges indicating internal
damage
WARNING
If the low tire pressure warning light
does not illuminate briefly after the
ignition switch is turned ON or the
light illuminates steadily after blink-
ing for approximately one minute,
you should have your Tire Pressure
Monitoring System checked at a
SUBARU dealer as so on as possi-
ble.If this light illuminates while driving,
never brake suddenly. Instead, per-
form the following procedure. Oth-
erwise an accident involving
serious vehicle damage and serious
personal injury could occur.1) Keep driving straight ahead while
gradually reducing speed.2) Slowly pull off the road to a safe
place.If this light still illuminates while
driving after adjusting the tire pres-
sure, a tire may have significant
damage and a fast leak that causes
the tire to lose ai r rapidly. If you
have a flat tire, re fer to "Flat Tires"
 P303.
When a spare tire is mounted or a
wheel rim is replaced without the
original pressure sensor/transmitter
being transferred, the low tire pres-
sure warning light will illuminate
steadily after blinking for approxi-
mately one minute. This indicates
the TPMS is unable to monitor all
four road wheels. Contact your
SUBARU dealer as soon as possi-
ble for tire and sensor replacement
and/or system resetting. If the light
illuminates steadily after blinking
for approximately one minute,
promptly contact a SUBARU dealer
to have the system inspected.
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Alloy Wheels
366NOTEWhen any of the wheels are removed
and replaced for tire rotation or to
change a flat tire, always check the
tightness of the wheel nuts after driv-
ing approximately 600 miles (1,000
km). If any nut is loos e, tighten it to the
specified torque.
11-22. Alloy WheelsAlloy wheels can be scratched and
damaged easily. Handle them carefully to
maintain their appearance, performance,
and safety.
 When any of the wheels is removed
and replaced for tire rotation or to change
a flat, always check the tightness of the
wheel nuts after driving approximately 600
miles (1,000 km). If any nut is loose,
tighten it to the specified torque.
 Never apply oil to the threaded parts,
wheel nuts, or tapered surface of the
wheel.
 Never let the wheel rub against sharp
protrusions or curbs.
 When wheel nuts, balance weights, or
the center cap is replaced, be sure to
replace them with genuine SUBARU parts
designed for alloy wheels.
11-23. Windshield Washer Fluid1) “LOW” positionThe washer fluid level can be checked by
observing the position of the level on the
liquid-covered holes in the gauge. 
If the level falls below the second hole
from the bottom (the “LOW” position), add
washer fluid.
Use windshield washer fluid. If windshield
washer fluid is unavailable use clean
water.
In areas where water freezes in winter,
use an anti-freeze type windshield washer
fluid.
WARNING
Use only those wheels that are
specified for your vehicle. Wheels
not meeting specifications could
interfere with brake caliper opera-
tion and may cause the tires to rub
against the wheel well housing
during turns. The resulting loss of
vehicle control could lead to an
accident.
1B02110
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