service SUBARU FORESTER 2000 SF / 1.G Owner's Manual

Maintenance and service10-29
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Recommended clutch fluid
FMVSS No. 116, fresh DOT 3 or 4 brake fluid
Brake booster
If the b rake b ooster d oes not op erate as d esc rib ed b elow, have it
c hec ked b y your SUBARU d ealer.
1. With the eng ine off, d ep ress the b rake p ed al seve ral times, ap p lying
the same p ed al forc e eac h time. The d istanc e the p e d al travels should
not vary.
2. With the b rake p ed al d ep ressed , start the eng ine. The p ed al should
move slig htly d own to the floor.
3. With the b rake p ed al d ep ressed , stop the eng ine a nd keep the p ed al
d ep ressed for 30 sec ond s. The p ed al heig ht should n ot c hang e.
4. Start the eng ine ag ain and run for ab out one minu te then turn it off.
Dep ress the b rake p ed al several times to c hec k the b rake b ooster.
Brake b ooster op erates p rop erly if the p ed al stroke d ec reases with eac h
d ep ression. Battery
WARNING
Before beginning work on or near any battery, be sure to extin-
guish all cigarettes, matches, and lighters. Never expose a bat- tery to an open flame or electric sparks. Batteries give off a gaswhich is highly flammable and explosive. For safety, in case an explosion does occur, wear eye protec-
tion or shield your eyes when working near any battery. Never
lean over a battery. Do not let battery fluid contact eyes, skin, fabrics, or paint be-
cause battery fluid is a corrosive acid. If battery fluid gets on yourskin or in your eyes, immediately flush the area with water thor-
oughly. Seek medical help immediately if acid has entered the

Maintenance and service10-31
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Windshield washer fluid
CAUTION
Never use engine coolant as washer fluid because it could cause paint damage.
Chec k the level of the washer fluid at eac h fuel st op . If the level is low, fill
the fluid up to the nec k of the reservoir.
Use wind shield washer fluid . If wind shield washer f luid is unavailab le use
c lean water.
In areas where water freezes in winter, use an anti -freeze typ e wind shield
washer fluid . SUBARU Wind shield Washer Fluid c ontai ns 58.5% methyl
alc ohol and 41.5% surfac tant, b y volume. Its freezi ng temp erature varies
ac c ord ing to how muc h it is d iluted , as ind ic ated b elow.
Washer Fluid Concentration
Freezing Temperature
30% 50%
100%10.4 F ( –12 C)
–4 F ( –20 C)
–49 F ( –45 C)
HS0189

Maintenance and service10-33
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HS0191
Metal support
4. If the new b lad e rub b er is not p rovid ed with two metal sp ines, remove
the metal sp ines from the old b lad e rub b er and inst all them in the new
b lad e rub b er.
HS0192
Metal spines
5. Alig n the c laws of the metal sup p ort with the g ro oves in the rub b er
and slid e the b lad e rub b er assemb ly into the metal sup p ort until it loc ks.
Be sure to p osition the c laws at the end of the met al sup p ort b etween the
stop p ers on the rub b er as shown. If the rub b er is n ot retained p rop erly,
the wip er b lad e may sc ratc h the wind shield .

Maintenance and service10-35
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Brake pedal
Chec k the b rake p ed al free p lay and reserve d istanc
e ac c ord ing to the
maintenanc e sc hed ule in the “Warranty and Maintenanc e Booklet ”.
Checking the brake pedal free play
OM-H0224
0.04 — 0.12 in
(1.0 — 3.0 mm)
Stop the eng ine and firmly d ep ress the b rake p ed al several times.
Lig htly p ress the b rake p ed al d own with one fing er to c hec k the free
p lay with a forc e of less than 10 N (2 lb , 1 kg ).
If the free p lay is not within p rop er sp ec ific ation , c ontac t your SUB-
ARU d ealer. Checking the brake pedal reserve distance
OM-H0225
More than 2.56 in (65 mm)
Dep ress the p ed al with a forc e of ap p roximately 294
N (66 lb , 30 kg )

Maintenance and service10-37
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Replacement of brake pad and lining
CAUTION
If you continue to drive despite the scraping noise from the audi-
ble brake pad wear indicator, it will result in the need for costlybrake rotor repair or replacement.
OM-H0163
The front d isc b rakes and the rig ht sid e rear d isc b rake have aud ib le
wear ind ic ators on the b rake p ad s. If the b rake p ad s wear c lose to their
servic e limit, the wear ind ic ator makes a very aud i b le sc rap ing noise
when the b rake p ed al is ap p lied .
If you hear this sc rap ing noise eac h time you ap p ly the b rake p ed al,
have the b rake p ad s servic ed b y your SUBARU d ealer as soon as p os-
sib le.
Breaking-in of new brake pads and linings
When rep lac ing the b rake p ad or lining , use only g e nuine SUBARU
p arts. After rep lac ement, the new p arts must b e b ro ken in as follows:
n Brake pad and lining
While maintaining a sp eed of 30 to 40 mp h (50 to 65 km/h), step on
the b rake p ed al lig htly. Rep eat this five or more t imes.

Maintenance and service10-39
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HS0199
7 to 8 notches
Tires and wheels WARNING
When replacing a tire, make sure you use only the same size,
circumferece, construction, brand, and load range as the original tires listed on the tire placard. Using other sizes, circumferecesor construction may result in severe mechanical damage to thedrivetrain of your vehicle and may affect ride, handling, braking,
speedometer/odometer calibration, and clearance between thebody and tires. It also may be dangerous and lead to loss of ve-hicle control. Do not use a combination of radial, belted bias or bias tires
since it may cause dangerous handling characteristics and leadto an accident. Do not let air out of warm tires to adjust pressure. Doing so
will result in low tire pressure.
The tires should b e c hec ked freq uently for p rop er t ire p ressure, wear,
and c uts. Tire pressure
For the b est b alanc e b etween fuel ec onomy, tire lif e, rid e c omfort, and
hand ling , tire p ressure should b e maintained in ac c ord anc e with sp ec ifi-

Maintenance and service10-41
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OM-H0231
New tread Worn tread
HS0201
Tread wear indicator
A tire should b e rep lac ed when the tread wear ind ic ator ap p ears as a
solid b and ac ross the tread . The ind ic ators ap p ear when the remaining
tread has b een worn to 0.063 in (1.6 mm) or less. NOTE When any of the wheels is removed and replaced for tire rotation or to change a flat tire, always check the tightness of the wheel nutsafter driving approximately 600 miles (1,000 km). If any nut is loose,tighten it to the specified torque.
Aluminum wheels (If equipped)
Aluminum wheels c an b e sc ratc hed and d amag ed easily . Hand le them
c arefully to maintain their ap p earanc e, p erformanc e , and safety.
When any of the wheels is removed and rep lac ed for tire rotation or to
c hang e a flat, always c hec k the tig htness of the wh eel nuts after d riving
ap p roximatly 600 miles (1,000 km). If any nut is lo ose, tig hten it to the
sp ec ified torq ue. Never ap p ly oil to the thread ed p arts, wheel nuts, or tap ered surfac e
of the wheel. Never let the wheel rub ag ainst sharp p rotrusions o r c urb s.
Be sure to fit tire c hains on uniformly and c omp let ely around the tire,
otherwise the c hains may sc ratc h the wheel. When wheel nuts, b alanc e weig hts, or the c enter c ap are rep lac ed ,

Maintenance and service10-43
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CAUTION
Never replace a fuse with one having a higher rating or with mate-
rial other than a fuse because serious damage or a fire could re-sult.
Fuse box (behind the coin tray)
1. Turn the ig nition switc h to the “LOCK ” p osition and turn off all elec -
tric al ac c essories.
HS0202
2. Op en the c oin tray and p ull it horizontally to re move it.
3. Determine whic h fuse may b e b lown. The b ac k sid e of the c oin
tray and the “Fuse and c irc uits ” sec tion in c hap ter 11 in this manual
show the c irc uit for eac h fuse.
HS0208
HS0207
Fuse puller Fuse puller
Spare fuses
4. Pull out the fuse with the fuse p uller. The fuse p uller is stored in the
main fuse b ox c over in the eng ine c omp artment.

Maintenance and service10-45
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Main fuse and fusible link
HS0203
The main fuses and fusib le link are d esig ned to mel
t d uring an overload
to p revent d amag e to the wiring harness and elec tri c al eq uip ment.
Chec k the main fuses and fusib le link if any elec tr ic al c omp onent fails to
op erate (exc ep t the starter motor) and other fuses are g ood . A melted
main fuse or fusib le link must b e rep lac ed . Use onl y rep lac ements with
the same sp ec ified rating as the melted main fuse o r fusib le link. If a
main fuse or fusib le link b lows after it is rep lac e d , have the elec tric al sys-
tem c hec ked b y your nearest SUBARU d ealer.
Installation of accessories
Always c onsult your SUBARU d ealer b efore installing fog lig hts or any
other elec tric al eq uip ment in your vehic le. Suc h ac c essories may c ause
the elec tronic system to malfunc tion if they are in c orrec tly installed or if
they are not suited for the vehic le.

Maintenance and service10-47
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Headlight
CAUTION
Halogen headlight bulbs become very hot while in use. If you touch the bulb surface with bare hands or greasy gloves, fingerprints or grease on the bulb surface develop into hot spots, caus-ing the bulb to break. If there are finger prints or grease on thebulb surface, wipe them away with a soft cloth moistened with al-cohol.
HS0327
HS0328
Rubber cover
Electrical connector
Top markBulb
Retainer spring
1. Disc onnec t the elec tric al c onnec tor, then remove the rub b er c over.
2. Remove the retainer sp ring .
3. Rep lac e the b ulb , then set the retainer sp ring se c urely.
4. Install the rub b er c over with the top mark fac ing up , then rec onnec t
the elec tric al c onnec tor.