Head light SUBARU FORESTER 2004 Service User Guide

LI-17
LIGHTING SYSTEM
Front Turn Signal Light Bulb
13.Front Turn Signal Light Bulb
A: REMOVAL
1) Remove the headlight assembly. REMOVAL, Headlight Assembly.>
2) Turn the socket and remove the bulb.
B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
1) Visually check the bulb for blow out.
2) Check the bulb specification. SPECIFICATION, General Description.>
3) If NG, replace the bulb with a new one.
LI-00021

LI-18
LIGHTING SYSTEM
Clearance Light Bulb
14.Clearance Light Bulb
A: REMOVAL
1) Remove the headlight assembly. REMOVAL, Headlight Assembly.>
2) Turn the socket and remove the bulb.
B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
1) Visually check the bulb for blow out.
2) Check the bulb specification. SPECIFICATION, General Description.>
3) If NG, replace the bulb with a new one.
LI-00022

WIPER AND WASHER SYSTEM
WW
Page
1. General Description ....................................................................................2
2. Wiper and Washer System .........................................................................6
3. Combination Switch (Wiper)........................................................................7
4. Wiper Blade.................................................................................................9
5. Washer Tank and Motor............................................................................11
6. Front Wiper Arm ........................................................................................12
7. Front Wiper Motor and Link.......................................................................13
8. Front Washer Nozzle ................................................................................15
9. Rear Wiper Arm ........................................................................................16
10. Rear Wiper Motor ......................................................................................17
11. Rear Washer .............................................................................................18
12. Wiper Control Relay ..................................................................................19
13. Headlight Washer......................................................................................20

WW-4
WIPER AND WASHER SYSTEM
General Description
3. WASHER TANK
(1) Washer nozzle (7) Grommet (13) Valve
(2) Washer hose (8) Headlight washer motor
(3) Washer tank (9) Motor bracketTightening torque: N·m (kgf-m, ft-lb)
(4) Washer tank cap (10) Headlight washer caseT: 6.0 (0.61, 4.4)
(5) Front washer motor (11) Headlight washer upper nozzle
(6) Rear washer motor (12) Headlight washer lower nozzle
WW-00097
(1) (1)
(1)(2)
(2) (10)
(11)
(12)
(13)
(2)
(2)(8)
(7)
(6) (5)(9)
T
(3)
(4)

WW-11
WIPER AND WASHER SYSTEM
Washer Tank and Motor
5. Washer Tank and Motor
A: REMOVAL
1) Open the hood.
2) Disconnect the ground cable from battery.
3) Remove the two bolts, hose and connector, and
then remove the tank.
4) For the model with headlight washer, proceed to
step 5) and 6).
5) Lift the washer tank, and then disconnect the con-
nector from headlight washer motor. Disconnect
washer hoses.
6) Disconnect the washer hose from the motor, and
then detach the washer tank.
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
6.0 N·m (0.61 kgf-m, 4.4 ft-lb)
C: DISASSEMBLY
1) Remove bolt, and then pull out washer motor
from tank. (Model with headlight washer)
2) Pull out the washer motor from tank.
D: ASSEMBLY
1) Assemble in the reverse order of disassembly.
2) Confirm that water does not leak from installa-
tion area of motor.
E: INSPECTION
Apply battery voltage to the connector terminal of
the washer motor and make sure the motor oper-
ates.
WW-00011
WW-00098
WW-00099
WW-00100
WW-00012
WW-00013

WW-20
WIPER AND WASHER SYSTEM
Headlight Washer
13.Headlight Washer
A: REMOVAL
1) Disconnect the ground cable from the battery.
2) Remove the front grille. AL, Front Grille.>
3) Remove the headlight. AL, Headlight Assembly.>
4) Draw out headlight washer hose.
5) Disconnect hose (A) from valve (B).
NOTE:
Washer fluid may drain from valve. Put a pan under
the valve, then disconnect valve from hose while
pinching the hose edge.
6) Remove nozzle cover (A).
7) Push the three pawls to remove outer nozzle (A).
Then pull out inner nozzle (B).
NOTE:
Before pushing the outer nozzle pawls, cover the
bumper to avoid scratches.
B: INSTALLATION
Install in the reverse order of removal.
WW-00102
(B) (A)
(A)
WW-00109
(A)
WW-00110
(A)
(B)

BS-4
BODY STRUCTURE
Datum Points
(1) Radiator panel gauge hole 6 mm
(0.24 in) dia. (Vehicle center)(14) Fender attaching hole 10 mm
(0.39 in) dia. (Symmetrical)(31) Harness attaching hole 7 mm
(0.28 in) dia. (Symmetrical)
(2) Radiator attaching hole 12 mm
(0.47 in) dia.(15) Fender attaching hole 10 mm
(0.39 in) dia. (Symmetrical)(32) Trim attaching hole 8.5 mm (0.33
in) dia. (Symmetrical)
(3) Headlight attaching hole 7 mm
(0.28 in) dia. (Symmetrical)(16) Front door hinge attaching hole 12
mm (0.47 in) dia. (Symmetrical)(33) Trim attaching hole 7 mm (0.28 in)
dia. (Symmetrical)
(4) Frame plate gauge hole 8 mm
(0.31 in) dia. (Symmetrical)(17) Front door hinge attaching hole 12
mm (0.47 in) dia. (Symmetrical)(34) Harness attaching hole 7×7 mm
(0.28×0.28 in) (Symmetrical)
(5) Bumper beam attaching hole 11
mm (0.43 in) dia. (Symmetrical)(20) Front door switch attaching hole
4.1 mm (0.16 in) dia. (Symmetri-
cal)(35) Tonneau cover bracket attaching
hole 5.5 mm (0.22 in) dia. (Sym-
metrical)
(6) Fender attaching hole 7 mm (0.28
in) dia. (Symmetrical)
(21) Rear door hinge attaching hole 12
mm (0.47 in) dia. (Symmetrical)(36) Rear strut attaching hole 10 mm
(0.39 in) (Symmetrical)
(7) Fender attaching hole 9 mm (0.35
in) dia. (Symmetrical)
(22) Rear door hinge attaching hole 12
mm (0.47 in) dia. (Symmetrical)(37) Floor mat attaching hole 8 mm
(0.31 in) dia.
(8) Power steering tank attaching hole
RH ATF cooler pipe attaching hole
LH 9 mm (0.35 in) dia.(23) Front weather strip attaching hole
5.2 mm (0.20 in) dia. (Symmetri-
cal)(38) Trim attaching hole 9×9 mm
(0.35×0.35 in) (Symmetrical)
(9) Fender attaching hole 10 mm
(0.39 in) dia. (Symmetrical)(39) Trim attaching hole 8 mm (0.31 in)
dia. (Symmetrical)
(25) Rear weather strip attaching hole
5.2 mm (0.20 in) dia. (Symmetri-
cal) (10) Fender attaching hole 7 mm (0.28
in) dia. (Symmetrical)(40) Trim attaching hole 8 mm (0.31 in)
dia. (Symmetrical)
(11) Modular bracket gauge hole 8 mm
(0.31 in) dia. (Vehicle center)(26) Rear door switch attaching hole
4.1 mm (0.16 in) dia. (Symmetri-
cal)
(12) Front strut attaching hole 9.5 mm
(0.37 in) dia. (Symmetrical)
(29) Trim attaching hole 8.5 mm (0.33
in) dia. (Symmetrical)
(13) Front glass attaching hole LH
6.5×10.5 mm (0.26×0.41 in) RH
6.5×7 mm (0.26×0.28 in)(30) Pad attaching hole 5 mm (0.20 in)
dia. (Symmetrical)

SE-6
SEAT
Front Seat
2. Front Seat
A: REMOVAL
1) Disconnect the ground cable from battery.
WARNING:
The airbag system is fitted with a backup power
source. If the airbag system is serviced within 20
seconds after the ground cable is disconnected,
it may inflate.
2) While pressing the headrest lock button, remove
the headrest.
3) Tilt forward the backrest.
4) Move the seat to full front end.
5) Remove the bolt cover at rear end of slide rail.
6) Remove the two bolts at rear side of seat rail.
7) Move the seat to full rear end.8) Remove the two bolts at front side of seat rail.
9) Disconnect the side airbag connector under
seat.
 Side airbag connector
 Seat belt warning light connector (Driver’s seat)
 Seat heater connector (Model with seat heater)
10) Remove the front seat from the vehicle.
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
Refer to COMPONENT in General Descrip-
tion. NENT, General Description.>
C: DISASSEMBLY
1. DRIVER’S SEAT
1) Remove the seat from the vehicle. 6, REMOVAL, Front Seat.>
2) Remove the reclining lever and reclining hinge
cover.
SE-00003
SE-00048
SE-00049
SE-00006
SE-00050
SE-00040

EI-47
EXTERIOR/INTERIOR TRIM
Roof Trim
21.Roof Trim
A: REMOVAL
CAUTION:
When removing the clip, use great care not to
damage the roof trim.
1) Disconnect the ground cable from battery.
2) Remove the over head console. (Sunroof model)

3) Remove the room light. AL, Room Light.>
4) Remove the sun visor and hook or both sides.

5) Remove the assist grip cap to remove assist grip
(A).
6) Remove the upper inner trim. MOVAL, Upper Inner Trim.>
7) Remove the rear quarter upper trim shown in the fig-
ure. Trim.>
(1) Remove the rear rail trim (A).
(2) Remove the rear quarter upper trim (B) of
both sides.8) Remove the clips, and then remove the roof trim.
B: INSTALLATION
Install in the reverse order of removal.
(C) Clip
EI-00075
(A)
EI-00076
(A)
(B)
: (C)EI-00077

PI-11
PRE-DELIVERY INSPECTION
Pre-delivery Inspection
29.CLOCK
Check the clock for normal operations and enough
accuracy.
30.RADIO
Check the radio for full functionality and normal
noise level. Also check the CD unit operations.
31.FRONT ACCESSORY POWER SUPPLY
SOCKET
Check the front accessory power supply socket op-
erations.
32.LIGHTING SYSTEM
 Check the headlight operations.
 Check the brake light operations.
 Check the other lights for normal operations.
33.WINDOW WASHER
Check that the window washer system injects
washer fluid to the specified area of windshield
shown in the figure.
Front injection position:
A: 350 mm (13.78 in)
B: 150 mm (5.91 in)
C: 275 mm (10.83 in)
D: 600 mm (23.62 in)Rear injection position:
A: 35 mm (1.38 in)
B: 72
°
34.WIPER
Check the front and rear wipers for normal opera-
tions.
35.POWER WINDOW OPERATION CHECK
Manipulate the power window switches one by one
to check that each of the power windows goes up
and down with no noises.
36.BRAKE TEST
Check the foot brake for normal operations.
37.PARKING BRAKE
Check the parking brake for normal operations.
38.AT SHIFT CONTROL
1) Turn the ignition switch to ON.
2) Check that the select lever can not be moved
from “P” range when brake pedal is not depressed.
3) Check that the select lever can be moved from
“P” range when brake pedal is depressed.
4) Select the select lever to except “P” range.
5) Check that the ignition key can not be removed
from ignition switch when ignition switch is turned
to OFF.
WW-00107
(A) (A)
(B) (B)
(C)
(D)
(1) Nozzle
PI-00081
(1)
A
B