roof SUBARU FORESTER 2004 Service User Guide
[x] Cancel search | Manufacturer: SUBARU, Model Year: 2004, Model line: FORESTER, Model: SUBARU FORESTER 2004Pages: 2870, PDF Size: 38.67 MB
Page 249 of 2870
SEAT BELT SYSTEM
Disposal of Pretensioner
CAUTION:
After deployment, pretensioner is especially
hot. Leave it unattended for 40 minutes or long-
er.
Do not let water get on the deployed preten-
sioner.
11) Perform the following steps 12) through 17) for
the vehicle with lap pretensioner.
12) Disconnect the orange connector (a) from lap
pretensioner.
13) Connect the deployment tool (A) and deploy-
ment adapter F (B).
CAUTION:
The deployment tool terminals should be kept
shorted until just before deployment of the pre-
tensioner.
14) Connect the deployment adapter F connector
and lap seat belt pretensioner orange connector.15) Extened the deployment tool to the limit, and
make sure that the vehicle is empty. Close all win-
dows, sunroof and rear gate completely.
16) Move the battery at least 5 m (16 ft) from the
vehicle, and secure the nearby area. Connect the
deployment tool alligator clip to the battery negative
(
− ) terminal.
17) Connect the other cable of deployment tool to
the battery positive (+) terminal. Then deploy the
pretensioner.
CAUTION:
After deployment, pretensioner is especially
hot. Leave it unattended for 40 minutes or long-
er.
Do not let water get on the deployed preten-
sioner.
18) Remove the front outer belt.
19) Wrap the deployed pretensioner in an airtight
vinyl bag, and discard it.
(A) Deployment tool: (Tool No. 98299PA030)
(B) Deployment adapter F: (Tool No. 98299SA050)
SB-00020
(a)
SB-00021
(A)
(B)
SB-00017
SB-00018
SB-00131
SB-15
Page 253 of 2870
FUJI HEAVY INDUSTRIES LTD. G8080GE7
2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX
BODY SECTION
This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair
of SUBARU vehicles.
This manual includes the procedures
for maintenance, disassembling, reas-
sembling, inspection and adjustment of
components and diagnostics for guid-
ance of experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping
their vehicle in optimum condition.
When replacement of parts during
repair work is needed, be sure to use
SUBARU genuine parts.
All information, illustration and specifi-
cations contained in this manual are
based on the latest product information
available at the time of publication
approval.HVAC SYSTEM
(HEATER, VENTILATOR AND A/C)AC
HVAC SYSTEM (AUTO A/C)
(DIAGNOSTIC)AC
AIRBAG SYSTEM AB
AIRBAG SYSTEM (DIAGNOSTIC) AB
SEAT BELT SYSTEM SB
LIGHTING SYSTEM LI
WIPER AND WASHER SYSTEM WW
ENTERTAINMENT ET
COMMUNICATION SYSTEM COM
GLASS/WINDOW/MIRROR GW
BODY STRUCTURE BS
INSTRUMENTATION/DRIVER INFO IDI
SEAT SE
SECURITY AND LOCK SL
SUNROOF/T-TOP/CONVERTIBLE TOP
(SUNROOF)SR
EXTERIOR/INTERIOR TRIM EI
EXTERIOR BODY PANEL EB
Page 287 of 2870
FUJI HEAVY INDUSTRIES LTD. G8080GE7
2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX
BODY SECTION
This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair
of SUBARU vehicles.
This manual includes the procedures
for maintenance, disassembling, reas-
sembling, inspection and adjustment of
components and diagnostics for guid-
ance of experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping
their vehicle in optimum condition.
When replacement of parts during
repair work is needed, be sure to use
SUBARU genuine parts.
All information, illustration and specifi-
cations contained in this manual are
based on the latest product information
available at the time of publication
approval.HVAC SYSTEM
(HEATER, VENTILATOR AND A/C)AC
HVAC SYSTEM (AUTO A/C)
(DIAGNOSTIC)AC
AIRBAG SYSTEM AB
AIRBAG SYSTEM (DIAGNOSTIC) AB
SEAT BELT SYSTEM SB
LIGHTING SYSTEM LI
WIPER AND WASHER SYSTEM WW
ENTERTAINMENT ET
COMMUNICATION SYSTEM COM
GLASS/WINDOW/MIRROR GW
BODY STRUCTURE BS
INSTRUMENTATION/DRIVER INFO IDI
SEAT SE
SECURITY AND LOCK SL
SUNROOF/T-TOP/CONVERTIBLE TOP
(SUNROOF)SR
EXTERIOR/INTERIOR TRIM EI
EXTERIOR BODY PANEL EB
Page 303 of 2870
WW-15
WIPER AND WASHER SYSTEM
Front Washer Nozzle
8. Front Washer Nozzle
A: REMOVAL
1) Remove the washer hose from the washer noz-
zle.
2) Open the clips on the underside of the hood with
a thin screwdriver or other tool, and remove the
washer nozzle.
B: INSTALLATION
1) Install in the reverse order of removal.
NOTE:
Hoses have rib as eyemark for twist-proof.
2) Adjust the position of the washer liquid sprayer.
C: INSPECTION
Make sure the nozzle and hose are not clogged.
Check hoses for twist or fold.
D: ADJUSTMENT
NOTE:
It is not necessary to adjust the washer injection
position because of spreading nozzle type.
WW-00023
Page 309 of 2870
FUJI HEAVY INDUSTRIES LTD. G8080GE7
2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX
BODY SECTION
This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair
of SUBARU vehicles.
This manual includes the procedures
for maintenance, disassembling, reas-
sembling, inspection and adjustment of
components and diagnostics for guid-
ance of experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping
their vehicle in optimum condition.
When replacement of parts during
repair work is needed, be sure to use
SUBARU genuine parts.
All information, illustration and specifi-
cations contained in this manual are
based on the latest product information
available at the time of publication
approval.HVAC SYSTEM
(HEATER, VENTILATOR AND A/C)AC
HVAC SYSTEM (AUTO A/C)
(DIAGNOSTIC)AC
AIRBAG SYSTEM AB
AIRBAG SYSTEM (DIAGNOSTIC) AB
SEAT BELT SYSTEM SB
LIGHTING SYSTEM LI
WIPER AND WASHER SYSTEM WW
ENTERTAINMENT ET
COMMUNICATION SYSTEM COM
GLASS/WINDOW/MIRROR GW
BODY STRUCTURE BS
INSTRUMENTATION/DRIVER INFO IDI
SEAT SE
SECURITY AND LOCK SL
SUNROOF/T-TOP/CONVERTIBLE TOP
(SUNROOF)SR
EXTERIOR/INTERIOR TRIM EI
EXTERIOR BODY PANEL EB
Page 321 of 2870
FUJI HEAVY INDUSTRIES LTD. G8080GE7
2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX
BODY SECTION
This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair
of SUBARU vehicles.
This manual includes the procedures
for maintenance, disassembling, reas-
sembling, inspection and adjustment of
components and diagnostics for guid-
ance of experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping
their vehicle in optimum condition.
When replacement of parts during
repair work is needed, be sure to use
SUBARU genuine parts.
All information, illustration and specifi-
cations contained in this manual are
based on the latest product information
available at the time of publication
approval.HVAC SYSTEM
(HEATER, VENTILATOR AND A/C)AC
HVAC SYSTEM (AUTO A/C)
(DIAGNOSTIC)AC
AIRBAG SYSTEM AB
AIRBAG SYSTEM (DIAGNOSTIC) AB
SEAT BELT SYSTEM SB
LIGHTING SYSTEM LI
WIPER AND WASHER SYSTEM WW
ENTERTAINMENT ET
COMMUNICATION SYSTEM COM
GLASS/WINDOW/MIRROR GW
BODY STRUCTURE BS
INSTRUMENTATION/DRIVER INFO IDI
SEAT SE
SECURITY AND LOCK SL
SUNROOF/T-TOP/CONVERTIBLE TOP
(SUNROOF)SR
EXTERIOR/INTERIOR TRIM EI
EXTERIOR BODY PANEL EB
Page 329 of 2870
FUJI HEAVY INDUSTRIES LTD. G8080GE7
2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX
BODY SECTION
This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair
of SUBARU vehicles.
This manual includes the procedures
for maintenance, disassembling, reas-
sembling, inspection and adjustment of
components and diagnostics for guid-
ance of experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping
their vehicle in optimum condition.
When replacement of parts during
repair work is needed, be sure to use
SUBARU genuine parts.
All information, illustration and specifi-
cations contained in this manual are
based on the latest product information
available at the time of publication
approval.HVAC SYSTEM
(HEATER, VENTILATOR AND A/C)AC
HVAC SYSTEM (AUTO A/C)
(DIAGNOSTIC)AC
AIRBAG SYSTEM AB
AIRBAG SYSTEM (DIAGNOSTIC) AB
SEAT BELT SYSTEM SB
LIGHTING SYSTEM LI
WIPER AND WASHER SYSTEM WW
ENTERTAINMENT ET
COMMUNICATION SYSTEM COM
GLASS/WINDOW/MIRROR GW
BODY STRUCTURE BS
INSTRUMENTATION/DRIVER INFO IDI
SEAT SE
SECURITY AND LOCK SL
SUNROOF/T-TOP/CONVERTIBLE TOP
(SUNROOF)SR
EXTERIOR/INTERIOR TRIM EI
EXTERIOR BODY PANEL EB
Page 331 of 2870
GLASS/WINDOW/MIRROR
GW
Page
1. General Description ....................................................................................2
2. Power Window System ...............................................................................6
3. Power Window Control Switch ....................................................................7
4. Remote Control Mirror System..................................................................10
5. Scalp Cap..................................................................................................11
6. Outer Mirror Assembly ..............................................................................12
7. Outer Mirror ...............................................................................................14
8. Remote Control Mirror Switch ...................................................................15
9. Front Door Glass .......................................................................................17
10. Front Regulator and Motor Assembly .......................................................21
11. Rear Door Glass .......................................................................................22
12. Rear Regulator and Motor Assembly ........................................................24
13. Windshield Glass ......................................................................................25
14. Inner Rearview Mirror................................................................................28
15. Rear Gate Glass .......................................................................................29
16. Rear Window Defogger System ................................................................30
17. Rear Window Defogger .............................................................................31
18. Rear Quarter Glass ...................................................................................32
19. Roof Window Glass...................................................................................34
Page 349 of 2870
GW-19
GLASS/WINDOW/MIRROR
Front Door Glass
6) Adjust so that the upper and lower ends of cen-
ter pillar are the same size.
7) For glass stroke adjustment, close the door, raise
glass until positional relationship between glass and
weather strip becomes as shown. And secure the
glass so that the upper stopper lightly touches the
glass holder.For preventing wind noise, adjust the glass at the
position where tip of gusset is raised up a little.
8) After stabilizer adjustment, carry out the glass
crimp adjustment. First, visually ensure positional
relationship between retainer & molding and glass
of the roof side, and then begin with rear sash ad-
justment. Adjust two adjusting bolts alternately step
by step to obtain dimensions shown below (cross-
section A).
NOTE:
If two nuts are loosened at the same time, sash
moves back and forth. Therefore, when one nut is
adjusted, secure the other.
9) Make the same adjustment of two adjusting bolts
of rear sash.
(1) Narrow
(2) Wide
(3) Glass tilts too far rearward
(4) Glass tilts too far forward
(5) Raise B channel
(6) Lower B channel
(1) 3.5±0.8 mm (0.137±0.031 in)
(2) 9.5±1 mm (0.374±0.039 in)
GW-00139 (6) (5)
(4)
(1)(2) (1)
(2) (3)
A
A
(1)
(2)
GW-00066
(A) 0 — 1.5 mm (0 — 0.059 in)
(1) 3.5±0.8 mm (0.137±0.031 in)
(2) 9.5±1 mm (0.374±0.039 in)
GW-00024
A
A
(1)
(2)
GW-00066
Page 355 of 2870
GW-25
GLASS/WINDOW/MIRROR
Windshield Glass
13.Windshield Glass
A: REMOVAL
1. USING WINDSHIELD KNIFE
1) Remove the cowl panel.
2) Remove the glass molding.
3) Tape the body side of the circumference of wind-
shield glass for protection.
4) Apply sufficient amount of soapy water to the ad-
hesive layer.
5) Insert the windshield knife into the adhesive lay-
er.
6) While holding the knife edge and windshield glass
edge at a right angle, move the windshield knife in
parallel to the windshield glass edge along face and
edge of windshield glass to cut the adhesive layer.
NOTE:
Do not twist the windshield knife.
Cutting of adhesive layer shall be started with
wider gap between windshield glass and body.
Because the matching pins are bonded to cor-
ners of glass, use piano wire to cut the pin.
2. USING PIANO WIRE
1) Remove the cowl panel.
2) Remove the roof molding and upper front mold-
ing.
3) Tape the body side of the circumference of wind-
shield glass for protection.
4) Make a hole in the adhesive layer using a drill or
knife.
5) Pass the piano wire through the hole, and attach
securely both the wire ends to pieces of wood.
6) Pull the wire ends alternately to cut off the adhe-
sive layer.
CAUTION:
Do not tightly pull the piano wire against the
windshield glass edge.
Be careful not to damage the interior and ex-
terior parts.
When removal is made with area close to in-
strument panel, place a protection plate over it.
Pay particular attention to the removal.
Do not cross piano wires. Otherwise they
may be cut.
(1) Putty knife
(2) Protective tape
(3) Matching pin
(4) Windshield glass knife
GW-00069 (1) (1)
(1)
(3)
(3)(2)
(4) A A-A
A
(1) Matching pin
(2) Body panel
(3) Glass
(1)(2)
(3)
A A
GW-00070
A-A
GW-00039