brake SUBARU FORESTER 2006 Workshop Manual

10-4
Appearance care
other parts of the vehicle may be dry.
4. High temperatures will cause corrosion
to parts of the vehicle which cannot dry
quickly due to lack of proper ventilation.„To help prevent corrosionWash the vehicle regularly to prevent cor-
rosion of the body and suspension com-
ponents. Also, wash the vehicle promptly
after driving on any of the following surfac-
es:
yroads that have been salted to prevent
them from freezing in winter
y mud, sand, or gravel
y coastal roads
After the winter has ended, it is recom-
mended that the underbody be given a
very thorough washing.
Before the beginning of winter, check the
condition of underbody components, such
as the exhaust system, fuel and brake
lines, brake cables, suspension, steering
system, floor pan, and fenders. If any of
them are found to be rusted, they should
be given an appropriate rust prevention
treatment or should be replaced. Contact
your SUBARU dealer to perform this kind
of maintenance and treatment if you need
assistance.
Repair chips and scratches in the paint as soon as you find them.
Check the interior of the vehicle for water
and dirt accumulation under the floor mats
because that could cause corrosion. Oc-
casionally check under the mats to make
sure the area is dry.
Keep your garage dry. Do not park your
vehicle in a damp, poorly ventilated ga-
rage. In such a garage, corrosion can be
caused by dampness. If you wash the ve-
hicle in the garage or put the vehicle into
the garage when wet or covered with
snow, that can cause dampness.
If your vehicle is operated in cold weather
and/or in areas where road salts and other
corrosive materials are used, the door
hinges and locks, trunk lid lock, and hood
latch should be inspected and lubricated
periodically.
Cleaning the interiorUse a soft, damp cloth to clean the climate
control panel, audio equipment, instru-
ment panel, center console, combination
meter panel, and switches. (Do not use or-
ganic solvents.)„
Seat fabricRemove loose dirt, dust or debris with a
vacuum cleaner. If the dirt is caked on the
fabric or hard to remove with a vacuum
cleaner, use a soft blush then vacuum it.
Wipe the fabric surface with a tightly
wrung cloth and dry the seat fabric thor-
oughly. If the fabric is still dirty, wipe using
a solution of mild soap and lukewarm wa-
ter then dry thoroughly.
If the stain does not come out, try a com-
mercially-available fabric cleaner. Use the
cleaner on a hidden place and make sure
it does not affect the fabric adversely. Use
the cleaner according to its instructions.NOTEWhen cleaning the seat, do not use
benzine, paint thinner, or any similar
materials.
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11
Maintenance and service
Maintenance schedule ....................................... 11-3
Maintenance precautions .................................. 11-3
Before checking or servicing in the engine compartment ........................................................ 11-4
When you do checking or servicing in the
engine compartment while the engine is
running ................................................................\
.. 11-4
Engine hood ....................................................... 11-4
Engine compartment overview ......................... 11-6
Non-turbo models ................................................... 11-6
Turbo models .......................................................... 11-7
Engine oil ............................................................ 11-8
Checking the oil level ............................................. 11-8
Changing the oil and oil filter ................................ 11-8
Recommended grade and viscosity ..................... 11-10
Recommended grade and viscosity under severe driving conditions .................................... 11-11
Synthetic oil ............................................................ 11-11
Cooling system .................................................. 11-11
Cooling fan, hose and connections ...................... 11-12
Engine coolant ........................................................ 11-12
Air cleaner element ............................................ 11-15
Replacing the air cleaner element ......................... 11-15
Spark plugs ......................................................... 11-17
Recommended spark plugs ................................... 11-17
Drive belts ........................................................... 11-17
Manual transmission oil .................................... 11-18
Checking the oil level ............................................. 11-18 Recommended grade and viscosity ..................... 11-19
Automatic transmission fluid ............................ 11-19
Checking the fluid level .......................................... 11-19
Recommended fluid ............................................... 11-20
Front differential gear oil (AT vehicles) ............ 11-21
Checking the oil level ............................................. 11-21
Recommended grade and viscosity ..................... 11-21
Rear differential gear oil .................................... 11-22
Checking the gear oil level .................................... 11-22
Recommended grade and viscosity ..................... 11-22
Power steering fluid ........................................... 11-23
Checking the fluid level .......................................... 11-23
Recommended fluid ............................................... 11-24
Brake fluid ........................................................... 11-24
Checking the fluid level .......................................... 11-24
Recommended brake fluid ..................................... 11-25
Clutch fluid (MT vehicles) .................................. 11-25
Checking the fluid level .......................................... 11-25
Recommended clutch fluid .................................... 11-26
Brake booster ..................................................... 11-26
Brake pedal ......................................................... 11-26
Checking the brake pedal free play ...................... 11-26
Checking the brake pedal reserve distance ......... 11-27
Clutch pedal (MT vehicles) ................................ 11-27
Checking the clutch function ................................ 11-27
Checking the clutch pedal free play ..................... 11-27
Hill holder (MT vehicles – if equipped) ............. 11-28
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Maintenance and serviceReplacement of brake pad and lining ............... 11-28
Breaking-in of new brake pads and linings ......... 11-28
Parking brake stroke .......................................... 11-29
Tires and wheels ................................................ 11-29
Types of tires .......................................................... 11-29
Tire inspection ........................................................ 11-30
Tire pressures and wear ........................................ 11-30
Wheel balance ........................................................ 11-32
Wear indicators ....................................................... 11-32
Tire rotation ............................................................. 11-32
Tire replacement ..................................................... 11-33
Wheel replacement ................................................. 11-33
Aluminum wheels (if equipped) ........................ 11-34
Windshield washer fluid .................................... 11-34
Replacement of wiper blades ............................ 11-36
Windshield wiper blades ........................................ 11-36
Rear window wiper blade ....................................... 11-37
Battery ................................................................\
. 11-39
Fuses ..................................................................\
. 11-40
Main fuse ............................................................. 11-41
Installation of accessories ................................ 11-42
Replacing bulbs .................................................. 11-43
Headlights (Canada-spec. 2.5XT) .......................... 11-44
Headlights (Except Canada-spec. 2.5XT) ............. 11-45
Rear combination lights ......................................... 11-46
License plate light .................................................. 11-47
Dome light and map light ....................................... 11-47
High mount stop light ............................................ 11-48
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11 - 4
Maintenance and service
„Before checking or servicing
in the engine compartment
„When you do checking or ser-
vicing in the engine compart-
ment while the engine is run-
ning
Engine hood
0
To open the hood:
1. If the wiper blades are lifted off the
windshield, return them to their original
positions.
2. Pull the hood release knob under the
instrument panel.
yWear adequate eye protection to
guard against getting oil or fluids
in your eyes. If something does
get in your eyes, thoroughly wash
them out with clean water.yDo not tamper with the wiring of
the SRS airbag system or seatbelt
pretensioner system, or attempt
to take its connectors apart, as
that may activate the system or it
can render it inoperative. The wir-
ing and connectors of these sys-
tems are yellow for easy identifi-
cation. NEVER use a circuit tester
for these wiring.
If your SRS airbag or seatbelt pre-
tensioner needs service, consult
your nearest SUBARU dealer.yAlways stop the engine and set
the parking brake firmly to pre-
vent the vehicle from moving.
yAlways let the engine cool down.
Engine parts become very hot
when the engine is running and
remain hot for some time after the
engine is stopped.yDo not spill engine oil, engine
coolant, brake fluid or any other
fluid on hot engine components.
This may cause a fire.yAlways remove the key from the
ignition switch. When the ignition
switch is in the “ON” position, the
cooling fan may operate suddenly
even when the engine is stopped.A running engine can be dangerous.
Keep your fingers, hands, clothing,
hair and tools away from the cooling
fan, belts and any other moving en-
gine parts. Removing rings, watch-
es and ties is advisable.
B00002
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11 - 6
Maintenance and service
Engine compartment overview„Non-turbo models
12 3 456
789
10
11
13 12
B00357
1) Air cleaner element (page 11-15)
2) Manual transmission oil level gauge
(MT) (page 11-18) or Differential gear
oil level gauge (AT) (page 11-21)
3) Clutch fluid reservoir (page 11-25)
4) Automatic transmission fluid level gauge (page 11-19)
5) Brake fluid reservoir (page 11-24)
6) Fuse box (page 11-40)
7) Battery (page 11-39)
8) Windshield washer tank (page 11-34)
9) Engine coolant reservoir (page 11- 11)
10) Engine oil level gauge (page 11-8)
11) Engine oil filler cap (page 11-8)
12) Radiator cap (page 11-11)
13) Power steering fluid reservoir (page 11-23)
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Maintenance and service
11 - 7
„Turbo models
123 456
789
10
11
13 12
B00358
1) Air cleaner element (page 11-15)
2) Manual transmission oil level gauge
(MT) (page 11-18) or Differential gear
oil level gauge (AT) (page 11-21)
3) Clutch fluid reservoir (page 11-25)
4) Automatic transmission fluid level gauge (page 11-19)
5) Brake fluid reservoir (page 11-24)
6) Fuse box (page 11-40)
7) Battery (page 11-39)
8) Windshield washer tank (page 11-34)
9) Engine coolant reservoir (page 11- 11)
10) Engine oil level gauge (page 11-8)
11) Engine oil filler cap (page 11-8)
12) Radiator cap (page 11-11)
13) Power steering fluid reservoir (page 11-23)
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Maintenance and service
11 - 1 9
– CONTINUED –
1) Upper level
2) Lower level3. Pull out the dipstick again and check
the oil level on it. If it is below the lower
level, add oil through the dipstick hole to
bring the level up to the upper level.
„Recommended grade and
viscosityEach oil manufacturer has its own base
oils and additives. Never use different
brands together.Oil grade:
API classification GL-5
SAE viscosity No. and applicable tem-
perature
Automatic transmission fluid„ Checking the fluid levelThe automatic transmission fluid expands
largely as its temperature rises; the fluid
level differs according to fluid tempera-
ture. Therefore, there are two different
scales for checking the level of hot fluid
and cold fluid on the dipstick.
Though the fluid level can be checked
without warming up the fluid on the
“COLD” range, we recommend checking
the fluid level when the fluid is at operating
temperature.
T Checking the fluid level when the
fluid is hot
Check the fluid level monthly.
1. Drive the vehicle several miles to raise
the temperature of the transmission fluid
up to normal operating temperature; 154
to 176 °F (70 to 80 °C) is normal.
2. Park the vehicle on a level surface and
set the parking brake.
3. First shift the selector lever in each po-
sition. Then shift it in the “P” position, and
run the engine at idling speed.
Be careful not to spill manual trans-
mission oil when adding it. If oil
touches the exhaust pipe, it may
cause a bad smell, smoke, and/or a
fire. If oil gets on the exhaust pipe,
be sure to wipe it off.
L
F
FL
1
2 1
2
B00368
-30 -20 -10 0 10 20 30 40
-20 0 60 20
80W
75W/90 80 100
40
85W 90
B00032
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11 - 2 4
Maintenance and service
„Recommended fluid“Dexron III” Type Automatic Transmis-sion Fluid
Brake fluid„Checking the fluid levelCheck the fluid level monthly.
Check the fluid level on the outside of the
reservoir. If the level is below “MIN”, add
the recommended brake fluid to “MAX”.
Use only brake fluid from a sealed con-
tainer.
Be careful not to burn yourself be-
cause the fluid may be hot.
yWhen power steering fluid is be-
ing added, use only clean fluid,
and be careful not to allow any dirt
into the tank. And never use dif-
ferent brands together.
y Avoid spilling fluid when adding it
in the tank.
y Be careful not to spill power steer-
ing fluid when adding it. If power
steering fluid touches the exhaust
pipe, it may cause a bad smell,
smoke, and/or a fire. If power
steering fluid gets on the exhaust
pipe, be sure to wipe it off.
B00125
yNever let brake fluid contact your
eyes because brake fluid can be
harmful to your eyes. If brake fluid
gets in your eyes, immediately
flush them thoroughly with clean
water. For safety, when perform-
ing this work, wearing eye protec-
tion is advisable.yBrake fluid absorbs moisture from
the air. Any absorbed moisture
can cause a dangerous loss of
braking performance.yIf the vehicle requires frequent re-
filling, there may be a leak. If you
suspect a problem, have the vehi-
cle checked at your SUBARU
dealer.
y Never use different brands of
brake fluid together. Also, avoid
mixing DOT 3 and DOT 4 brake flu-
ids even if they are of the same
brand.
y When adding brake fluid, be care-
ful not to allow any dirt into the
reservoir.
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Maintenance and service
11 - 2 5
– CONTINUED –
„Recommended brake fluidFMVSS No. 116, fresh DOT 3 or DOT 4brake fluid
Clutch fluid (MT vehicles)„Checking the fluid levelCheck the fluid level on the outside of the
reservoir. If the level is below “MIN” level
mark, add the recommended clutch fluid
to “MAX” level mark.
Use only clutch fluid from a sealed con-
tainer.
yNever splash the brake fluid over
painted surfaces or rubber parts.
Alcohol contained in the brake flu-
id may damage them.
y Be careful not to spill brake fluid
when adding it. If brake fluid
touches the exhaust pipe, it may
cause a bad smell, smoke, and/or
a fire. If brake fluid gets on the ex-
haust pipe, be sure to wipe it off.
B00126
Never let clutch fluid contact your
eyes because clutch fluid can be
harmful to your eyes. If clutch fluid
gets in your eyes, immediately flush
them thoroughly with clean water.
For safety, when performing this
work, wearing eye protection is ad-
visable.
yClutch fluid absorbs moisture
from the air. Any absorbed mois-
ture can cause improper clutch
operation.
y If the vehicle requires frequent re-
filling, there may be a leak. If you
suspect a problem, have the vehi-
cle checked at your SUBARU
dealer.
y Never use different brands of
clutch fluid together.
y When clutch fluid is added, be
careful not to allow any dirt into
the tank.
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11 - 2 6
Maintenance and service
„Recommended clutch fluidFMVSS No. 116, fresh DOT 3 or DOT 4brake fluid
Brake boosterIf the brake booster does not operate as
described in the following, have it checked
by your SUBARU dealer.
1. With the engine off, depress the brake
pedal several times, applying the same
pedal force each time. The distance the
pedal travels should not vary.
2. With the brake pedal depressed, start
the engine. The pedal should move slight-
ly down to the floor.
3. With the brake pedal depressed, stop
the engine and keep the pedal depressed
for 30 seconds. The pedal height should
not change.
4. Start the engine again and run for ap-
proximately one minute then turn it off.
Depress the brake pedal several times to
check the brake booster. The brake boost-
er operates properly if the pedal stroke de-
creases with each depression.
Brake pedalCheck the brake pedal free play and re-
serve distance according to the mainte-
nance schedule in the “Warranty and
Maintenance Booklet”.„Checking the brake pedal free
play1) 0.02 – 0.08 in (0.5 – 2.0 mm)Stop the engine and firmly depress the
brake pedal several times. Lightly press
the brake pedal down with one finger to
check the free play with a force of less
than 2 lbs (10 N, 1 kg).
If the free play is not within proper specifi-
cation, contact your SUBARU dealer.
y
Never splash the clutch fluid over
painted surfaces or rubber parts.
Alcohol contained in the clutch
fluid may damage them.
y Be careful not to spill clutch fluid
when adding it. If clutch fluid
touches the exhaust pipe, it may
cause a bad smell, smoke, and/or
a fire. If clutch fluid gets on the ex-
haust pipe, be sure to wipe it off.
Avoid mixing DOT 3 and DOT 4
brake fluids even if they are of the
same brand.
1
B00377
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