brake SUBARU IMPREZA 2003 2.G Service Manual

Driving tips
8-35
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eral, state/province and/or other applicable regula- tions.
Trailer lights
Connection of trailer lights to your vehicle ’s electrical
system requires modifications to the vehicle ’s light-
ing circuit to increase its capacity and accommo-
date wiring changes. To ensure the trailer lights are
connected properly, please consult your SUBARU
dealer. Check for proper operation of the turn sig-nals, the brake lights and parking lights each timeyou hitch up.
CAUTION
Direct splicing or other improper connection
of trailer lights may damage your vehicle ’s
electrical system and cause a malfunction ofyour vehicle ’s lighting system.
Tires
Make sure that all the tires on your vehicle are prop-
erly inflated to the pressure specified on the tire
placard located on the left center pillar of your ve-hicle.
Trailer tire condition, size, load rating and proper
inflation pressure should be in accordance with the trailer manufacturer
’s specifications.
In the event your vehicle gets a flat tire when towing
a trailer, ask a commercial road service to repair the
flat tire.
If you carry a regular size spare tire in your vehicle
or trailer as a precaution against getting a flat tire,
be sure that the spare tire is firmly secured.
WARNING
Never tow a trailer when the temporary spare tire is used. The temporary spare tire is not
designed to sustain the towing load. Use ofthe temporary spare tire when towing canresult in failure of the spare tire and/or less
stability of the vehicle.
Trailer towing tips
CAUTION
Never exceed 45 mph (72 km/h) when tow-
ing a trailer in hilly country on hot days. When towing a trailer, steering, stability,
stopping distance and braking performancewill be different from normal operation. For

Driving tips
8-36
safety’s sake, you should employ extra cau-
tion when towing a trailer and you should
never speed. You should also keep the follow-ing tips in mind:
Before starting out on a trip
Check that the vehicle and vehicle-to-hitch mount-
ing are in good condition. If any problems are
apparent, do not tow the trailer. Check that the vehicle sits horizontally with the
trailer attached. If the vehicle is tipped sharply up at
the front and down at the rear, check the total trailer
weight, GVW, GAWs and tongue load again, then
confirm that the load and its distribution are accept-able. Check that the tire pressures are correct.
Check that the vehicle and trailer are connected
properly. Confirm that
–the trailer tongue is connected properly to the
hitch ball.– the trailer lights connector is connected prop-
erly and trailer ’s brake lights illuminate when the
vehicle’ s brake pedal is pressed, and that the trail-
er’ s turn signal lights flash when the vehicle ’s turn
signal lever is operated.– the safety chains are connected properly. –
all cargo in the trailer is secured safety in posi-
tion.– the side mirrors provide a good rearward field of
view without a significant blind spot.
Sufficient time should be taken to learn the “feel”
of the vehicle/trailer combination before starting out
on a trip. In an area free of traffic, practice turning, stopping and backing up.
Driving with a trailer
You should allow for considerably more stopping
distance when towing a trailer. Avoid sudden brak-
ing because it may result in skidding or jackknifing
and loss of control. Avoid abrupt starts and sudden accelerations. If
your vehicle has a manual transmission, always start
out in first gear and release the clutch at moderate
engine revolution. Avoid uneven steering, sharp turns and rapid lane
changes. Slow down before turning. Make a longer than
normal turning radius because the trailer wheels will
be closer than the vehicle wheels to the inside of the
turn. In a tight turn, the trailer could hit your vehicle. Crosswinds will adversely affect the handling of
your vehicle and trailer, causing sway. Crosswindscan be due to weather conditions or the passing of

Driving tips
8-37
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large trucks or buses. If swaying occurs, firmly grip the steering wheel and slow down immediately but
gradually.When passing other vehicles, considerable dis-
tance is required because of the added weight and
length caused by attaching the trailer to your vehicle.
1) Left turn 2) Right turn
Backing up with a trailer is difficult and takes
practice. When backing up with a trailer, never
accelerate or steer rapidly. When turning back, gripthe bottom of the steering wheel with one hand and
turn it to the left for a left turn, and turn it to the right for a right turn.
If the ABS warning light illuminates while the
vehicle is in motion, stop towing the trailer and have
repairs performed immediately by the nearest
SUBARU dealer.
Driving on grades
Before going down a steep hill, slow down and
shift into lower gear (if necessary, use 1st gear) in
order to utilize the engine braking effect and prevent
overheating of your vehicle ’s brakes. Do not make
sudden downshifts. When driving uphill in hot weather, the air condi-
tioner may turn off automatically to protect the
engine from overheating. When driving uphill in hot weather, pay attention to
the water temperature gauge pointer (for all
vehicles) and AT OIL TEMP warning light (for AT
vehicles) since the engine and transmission are rel-
atively prone to overheating under these conditions.
If the water temperature gauge pointer approaches
the OVERHEAT zone or the AT OIL TEMP warning
light illuminates, immediately switch off the air condi-
tioner and stop the vehicle at the nearest safe place.Refer to the “Engine overheat ” section in chapter 9,
and “Warning and indicator lights ” section in chap-
ter 3.

Driving tips
8-38
If your vehicle has an automatic transmission,
avoid using the accelerator pedal to stay stationary on an uphill slope instead of using the parking brakeor foot brake. That may cause the transmission fluid
to overheat. Also, if your vehicle is equipped with an
automatic transmission, avoid driving with the gear selector lever in “D” when towing a heavy trailer to
prevent fluid overheating. A lower gear should be used.
Parking on a grade
Always block the wheels under both vehicle and
trailer when parking. Apply the parking brake firmly.
You should not park on a hill or slope. But if parking on a hill or slope cannot be avoided, you shouldtake the following steps:
1. Apply the brakes and hold the pedal down.
2. Have someone place wheel blocks under boththe vehicle and trailer wheels.
3. When the wheel blocks are in place, release the
regular brakes slowly until the blocks absorb theload.
4. Apply the regular brakes and then apply the
parking brake; slowly release the regular brakes.
5. Shift into 1st or reverse gear (manual transmis- sion) or “P” (automatic transmission) and shut off the
engine.

In case of emergency
9-5
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Flat tires
If you have a flat tire while driving, never brake sud- denly; keep driving straight ahead while gradually
reducing speed. Then slowly pull off the road to asafe place. Changing a flat tire
WARNING
Do not jack up the vehicle on an incline or a
loose road surface. The jack can come out of
the jacking point or sink into the ground and this can result in a severe accident. Use only the jack provided with your ve-
hicle. The jack supplied with the vehicle is de-signed only for changing a tire. Never get un-der the vehicle while supporting the vehicle with this jack. Always turn the engine off before raising the
flat tire off the ground using the jack. Neverswing or push the vehicle supported with the
jack. The jack can come out of the jackingpoint due to a jolt and this can result in a
severe accident. 1. Park on a hard, level surface, whenever possible,
then stop the engine.
2. Set the parking brake securely and shift a manual
transmission vehicle in reverse or an automatictransmission vehicle in the
“P” (Park) position.
3. Turn on the hazard warning flasher and have ev-
eryone get out of the vehicle.
4. Put wheel blocks at the front and rear of the tire
diagonally opposite the flat tire.

In case of emergency
9-22
tion.
1. Shift the selector lever into the “P” position for au-
tomatic transmission vehicles or “1st” for manual
transmission vehicles.
2. Pull up the parking brake lever firmly.
3. Secure the vehicle onto the carrier properly with safety chains. Each of safety chain should be
equally tightened and care must be taken not to pull
the chains so tightly that the suspension bottomsout.
CAUTION
If your vehicle has a front underspoiler and rear underspoiler (both optional), be carefulnot to scrape them when placing the vehicleon the carrier and when removing the vehicle
from the carrier.
Towing with all wheels on the ground
1. Check the transmission and differential oil levels
and add oil to bring it to the upper level if necessary.
2. Release the parking brake and put the transmis-sion in neutral.
3. The ignition switch should be in the “ACC” posi-
tion while the vehicle is being towed.
4. Take up slack in the towline slowly to prevent
damage to the vehicle.

In case of emergency
9-23
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WARNING
Never turn the ignition switch to the “LOCK”
position while the vehicle is being towed be-
cause the steering wheel and the direction ofthe wheels will be locked. Remember that the brake booster and pow-
er steering do not function when the engine is not running. Because the engine is turned off,
it will take greater effort to operate the brakepedal and steering wheel.
CAUTION
If transmission failure occurs, transport
your vehicle on a flat-bed truck. Do not run the engine while being towed in
this method. Transmission damage could re- sult if the vehicle is towed with the engine running. For vehicles with automatic transmission,
the traveling speed must be limited to lessthan 20 mph (30 km/h) and the traveling dis-tance to less than 31 miles (50 km). For greater speeds and distances, transport your
vehicle on a flat-bed truck. Maintenance toolsYour vehicle is equipped with the following mainte-
nance tools:
Wheel cover remover (vehicles with wheel covers)
Screwdriver
Towing hook (eye bolt)
Wheel nut wrench

Appearance care
10-2
Exterior care Washing
The best way to preserve your vehicle ’s beauty is
frequent washing. Wash the vehicle at least once a
month to avoid contamination by road grime.
Wash dirt off with a wet sponge and plenty of luke-
warm or cold water. Do not wash the vehicle with hot
water and in direct sunlight.
Salt, chemicals, insects, tar, soot and bird droppings
should be washed off by using a light detergent, as
required. If you use a light detergent, make certain
that it is a neutral detergent. Do not use strong soap or chemical detergents. All cleaning agents should
be promptly flushed from the surface and not al-
lowed to dry there. Rinse the vehicle thoroughly with
plenty of lukewarm water. Wipe the remaining water
off with a chamois or soft cloth. NOTE When having your vehicle washed in an auto- matic car wash, make sure beforehand that thecar wash is of suitable type. If the vehicle is
equipped with a rear/roof spoiler or rear wiper, itmay be damaged by car wash brushes or otherequipment.
CAUTION
When washing the vehicle, the brakes may
get wet. As a result, the brake stopping dis-
tance will be longer. To dry the brakes, drivethe vehicle at a safe speed while lightly press- ing the brake pedal to heat up the brakes. Do not wash the engine compartment and
area adjacent to it. If water enters the engineair intake, electrical parts or the power steer-
ing fluid reservoir, it will cause engine trouble
or faulty power steering respectively.
Washing the underbody
Chemicals, salts and gravel used for deicing road
surfaces are extremely corrosive, accelerating the
corrosion of underbody components, such as theexhaust system, fuel and brake lines, brake cables,floor pan and fenders, and suspension.
Thoroughly flush the underbody and inside of the
fenders with lukewarm or cold water at frequent in-
tervals to reduce the harmful effects of such agents.
Using a warm water washer
Keep a good distance of 12 in (30 cm) or more
between the washer nozzle and the vehicle.

Appearance care
10-4
Corrosion protection
Your SUBARU has been designed and built to resist
corrosion. Special materials and protective finishes
have been used on most parts of the vehicle to help
maintain fine appearance, strength, and reliable op- eration. Most common causes of corrosion
The most common causes of corrosion are:
1. The accumulation of moisture retaining dirt and
debris in body panel sections, cavities, and other
areas.
2. Damage to paint and other protective coatings caused by gravel and stone chips or minor acci- dents.
Corrosion is accelerated on the vehicle when:
1. It is exposed to road salt or dust control chemi-
cals, or used in coastal areas where there is more
salt in the air, or in areas where there is considerable industrial pollution.
2. It is driven in areas of high humidity, especially
when temperatures range just above freezing.
3. Dampness in certain parts of the vehicle remains
for a long time, even though other parts of the ve-
hicle may be dry. 4. High temperatures will cause corrosion to parts
of the vehicle which cannot dry quickly due to lack
of proper ventilation.
To help prevent corrosion
Wash the vehicle frequently. If you drive on salted
roads in the winter or if you live in a coastal area,
you should flush the underbody with fresh water fre-
quently.
After the winter has ended, it is recommended that
the underbody be given a very thorough washing.
Before the beginning of winter, check the condition of underbody components, such as the exhaust sys- tem, fuel and brake lines, brake cables, suspension, steering system, floor pan, and fenders. If any of
them are found to be rusted, they should be given
an appropriate rust prevention treatment or should
be replaced. Contact your SUBARU dealer to per-
form this kind of maintenance and treatment if you need assistance. Repair chips and scratches in the paint as soon as you find them.
Check the interior of the vehicle for water and dirt
accumulation under the floor mats because that
could cause corrosion. Occasionally check under

11
11-1
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Maintenance schedule 11-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance precautions 11-3 . . . . . . . . . . . . . . . . . . . . . . . .
Engine hood 11-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine compartment overview 11-8 . . . . . . . . . . . . . . . . .
2.5 liter model 11-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.0 liter (Turbo) model 11-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine oil 11-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the oil level 11-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing the oil and oil filter 11-11 . . . . . . . . . . . . . . . . . . .
Recommended grade and viscosity 11-13 . . . . . . . . . . .
Recommended grade and viscosity under
severe driving conditions 11-15 . . . . . . . . . . . . . . . . . . . . . .
Synthetic oil 11-15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling system 11-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling fan, hose and connections 11-16 . . . . . . . . . . . .
Engine coolant 11-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air cleaner element 11-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the air cleaner element 11-20 . . . . . . . . . . . . . .
Spark plugs 11-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended spark plugs 11-24 . . . . . . . . . . . . . . . . . . . . .
Drive belts 11-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual transmission oil 11-25 . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the oil level 11-25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended grade and viscosity 11-26 . . . . . . . . . . .
Automatic transmission fluid 11-27 . . . . . . . . . . . . . . . . . . .
Checking the fluid level 11-27 . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended fluid 11-29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front differential gear oil (AT vehicles) 11-29
. . . . .
Checking the oil level 11-29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended grade and viscosity 11-30 . . . . . . . . . . .
Rear differential gear oil 11-31 . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the gear oil level 11-31 . . . . . . . . . . . . . . . . . . . . . . .
Recommended grade and viscosity 11-32 . . . . . . . . . . .
Power steering fluid 11-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the fluid level 11-32 . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended fluid 11-33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake fluid 11-34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the fluid level 11-34 . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended brake fluid 11-34 . . . . . . . . . . . . . . . . . . . . . . .
Clutch fluid (MT vehicles) 11-35 . . . . . . . . . . . . . . . . . . . . . . . .
Checking the fluid level 11-35 . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended clutch fluid 11-36 . . . . . . . . . . . . . . . . . . . . . .
Brake booster 11-36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake pedal 11-37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the brake pedal free play 11-37 . . . . . . . . . . . .
Checking the brake pedal reserve distance 11-37 . .
Clutch pedal (MT vehicles) 11-38 . . . . . . . . . . . . . . . . . . . . . .
Checking the clutch function 11-38 . . . . . . . . . . . . . . . . . . . .
Checking the clutch pedal free play 11-38 . . . . . . . . . . .
Replacement of brake pad and lining 11-39 . . . . . . . .
Breaking-in of new brake pads and linings 11-39 . . .
Parking brake stroke 11-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tires and wheels 11-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Types of tires 11-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance and service