brake SUBARU IMPREZA 2011 4.G Repair Manual
[x] Cancel search | Manufacturer: SUBARU, Model Year: 2011, Model line: IMPREZA, Model: SUBARU IMPREZA 2011 4.GPages: 458, PDF Size: 16.22 MB
Page 380 of 458

advisable.
CAUTION
. Clutch fluid absorbs moisture
from the air. Any absorbed moist-
ure can cause improper clutchoperation.
. If the vehicle requires frequent
refilling, there may be a leak. If
you suspect a problem, have the
vehicle checked at your SUBARU
dealer.
. When clutch fluid is added, be
careful not to allow any dirt into
the tank.
. Never splash the clutch fluid over
painted surfaces or rubber parts.
Alcohol contained in the clutch
fluid may damage them.
. Be careful not to spill clutch fluid
when adding it. If clutch fluid
touches the exhaust pipe, it may
cause a bad smell, smoke, and/or
a fire. If clutch fluid gets on the
exhaust pipe, be sure to wipe itoff. &
Recommended clutch fluid
Refer to “Fluids ”F 12-9.CAUTION
Never use different brands of clutch
fluid together. Also, avoid mixing
DOT 3 and DOT 4 brake fluids even if
they are the same brand. Brake booster
If the brake booster does not operate as
described in the following, have it checked
by your SUBARU dealer.
1. With the engine off, depress the brake
pedal several times, applying the same
pedal force each time. The distance the
pedal travels should not vary.
2. With the brake pedal depressed, start
the engine. The pedal should move
slightly down to the floor.
3. With the brake pedal depressed, stop
the engine and keep the pedal depressed
for 30 seconds. The pedal height should
not change.
4. Start the engine again and run for
approximately one minute then turn it off.
Depress the brake pedal several times to
check the brake booster. The brake
booster operates properly if the pedal
stroke decreases with each depression. NOTE
For vehicles equipped with the brake
assist system, when you depress the
brake pedal strongly or suddenly, the
following phenomena occur. However,
even though these occur, they do not
indicate any malfunctions, and the
brake assist system is operating prop-Maintenance and service
11-27
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11-28Maintenance and service
erly. .You might feel that the brake pedal
is applied by lighter force and gener-
ates a greater braking force.. You might hear clicking (knocking)
sounds around brake pedal.
Brake assist is not a system that brings
more braking ability to the vehicle
beyond its breaking capability. Brake pedal
Check the brake pedal free play and
reserve distance according to the main-
tenance schedule in the
“Warranty and
Maintenance Booklet ”.
& Checking the brake pedal
free play
1) 0.02 –0.08 in (0.5 –2.0 mm)
Stop the engine and firmly depress the
brake pedal several times. Lightly pull the
brake pedal up with one finger to check
the free play with a force of less than 2 lbf
(10 N, 1 kgf).
If the free play is not within proper
specification, contact your SUBARU deal-
er. &
Checking the brake pedal
reserve distance
1) More than 2.56 in (65 mm)
Depress the pedal with a force of approxi-
mately 66 lbf (294 N, 30 kgf) and measure
the distance between the upper surface of
the pedal pad and the floor.
When the measurement is smaller than
the specification, or when the pedal does
not operate smoothly, contact with your
SUBARU dealer.
Page 382 of 458

Clutch pedal (MT models)
Check the clutch pedal free play and
reserve distance according to the main-
tenance schedule in the“Warranty and
Maintenance Booklet ”.
& Checking the clutch function
Check the clutch engagement and disen-gagement.
1. With the engine idling, check that there
are no abnormal noises when the clutch
pedal is depressed, and that shifting into
1st or reverse feels smooth.
2. Start the vehicle by releasing the pedal
slowly to check that the engine and
transmission smoothly couple without
any sign of slippage. &
Checking the clutch pedal
free play
1) 0.16 –0.43 in (4.0 –11.0 mm)
Lightly depress the clutch pedal down with
your finger until you feel resistance, and
check the free play.
If the free play is not within proper
specification, contact your SUBARU deal-
er. Hill start assist system (MT
models
–if equipped)
Ensure that the Hill start assist system
operates properly under the followingcircumstances:
1. Stop the vehicle on an uphill grade by
depressing the brake pedal and clutch
pedal, with the engine running.
2. Make sure that the vehicle does not
move backward even after the brake
pedal is released.
3. Then make sure the vehicle starts
climbing the grade by following the normal
starting procedures.
If the Hill start assist system does not
operate as described above, contact with
your SUBARU dealer. Maintenance and service
11-29
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11-30Maintenance and service
Replacement of brake pad
and lining
The right front disc brake and the right rear
disc brake have audible wear indicators
on the brake pads. If the brake pads wear
close to their service limit, the wear
indicator makes a very audible scraping
noise when the brake pedal is applied.
If you hear this scraping noise each time
you apply the brake pedal, have the brake
pads serviced by your SUBARU dealer as
soon as possible.
CAUTION
If you continue to drive despite the
scraping noise from the audible
brake pad wear indicator, it will result in the need for costly brake
rotor repair or replacement.
& Breaking-in of new brake
pads and linings
When replacing the brake pad or lining,
use only genuine SUBARU parts. After
replacement, the new parts must be
broken in as follows. ! Brake pad and lining
While maintaining a speed of 30 to 40
mph (50 to 65 km/h), step on the brake
pedal lightly. Repeat this five or moretimes. ! Parking brake lining
1. Drive the vehicle at a speed of
approximately 22 mph (35 km/h).
2. With the parking brake release button
pushed in, pull the parking brake lever
SLOWLY and GENTLY (pulling with a
force of approximately 33 lbf [147 N, 15kgf]).
3. Drive the vehicle for approximately
220 yards (200 meters) in this condition.
4. Wait 5 to 10 minutes for the parking
brake to cool down. Repeat this proce-dure.
5. Check the parking brake stroke. If the
parking brake stroke is out of the specified range, adjust it by turning the adjusting nut
located on the parking brake lever.
Parking brake stroke: 7–8 notches / 45 lbf (200 N, 20.4 kgf)
WARNING
A safe location and situation should
be selected for break-in driving.
CAUTION
Pulling the parking brake lever too
forcefully may cause the rear
wheels to lock. To avoid this, be
certain to pull the lever up slowly
and gently.
Page 384 of 458

Parking brake stroke
Check the parking brake stroke according
to the maintenance schedule in the“Warranty and Maintenance Booklet ”.
When the parking brake is properly
adjusted, braking power is fully applied
by pulling the lever up 7 to 8 notches
gently but firmly (approximately 45 lbf [200
N, 20.4 kgf]). If the parking brake lever
stroke is not within the specified range,
have the brake system checked and
adjusted at your SUBARU dealer. Tires and wheels &
Types of tires
You should be familiar with type of tires
present on your vehicle. ! All season tires
All season tires are designed to provide
an adequate measure of traction, handling
and braking performance in year-round
driving including snowy and icy road
conditions. However all season tires do
not offer as much traction performance as
winter (snow) tires in heavy or loose snow
or on icy roads.
All season tires are identified by “ALL
SEASON ”and/or “M+S ”(Mud & Snow) on
the tire sidewall. ! Summer tires
Summer tires are high-speed capability
tires best suited for highway driving under
dry conditions.
Summer tires are inadequate for driving
on slippery roads such as on snow-
covered or icy roads.
If you drive your vehicle on snow-covered
or icy roads, we strongly recommend the
use of winter (snow) tires.
When installing winter tires, be sure to
replace all four tires. !
Winter (snow) tires
Winter tires are best suited for driving on
snow-covered and icy roads. However
winter tires do not perform as well as
summer tires and all season tires on roads
other than snow-covered and icy roads. & Tire pressure monitoring
system (TPMS) (if equipped)
The tire pressure monitoring system pro-
vides the driver with a warning message
by sending a signal from a sensor that is
installed in each wheel when tire pressure
is severely low. The tire pressure monitor-
ing system will activate only when the
vehicle is driven. Also, this system may
not react immediately to a sudden drop in
tire pressure (for example, a blow-out
caused by running over a sharp object).
If you adjust the tire pressures in a warm
garage and will then drive the vehicle in
cold outside air, the resulting drop in tire
pressures may cause the low tire pressure
warning light to illuminate. To avoid this
problem when adjusting the tire pressures
in a warm garage, inflate the tires to
pressures higher than those shown on the
tire placard. Specifically, inflate them by an
extra 1 psi (6.9 kPa, 0.07 kgf/cm
2) for
every difference of 10 8F (5.6 8C) between
the temperature in the garage and the Maintenance and service
11-31
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Page 385 of 458

11-32Maintenance and service
temperature outside. By way of example,
the following table shows the required tire
pressures that correspond to various out-
side temperatures when the temperature
in the garage is 60 8F (15.6 8C).
Example:
Tire size: P205/55R16 89V and
P205/50R17 88V
Standard tire pressures:
Front: 33 psi (230 kPa, 2.3 kgf/cm
2)
Rear: 32 psi (220 kPa, 2.2 kgf/cm2)
Garage temperature: 60 8F (15.6 8C)
Outside
temperature Adjusted pressure
[psi (kPa, kgf/cm
2)]
Front Rear
30 8F( 18C) 36 (250, 2.5) 35 (240, 2.4)
10 8F( 12 8C) 38
(265, 2.65) 37
(255, 2.55)
10 8F( 23 8C) 40 (280, 2.8) 39 (270, 2.7)
If the low tire pressure warning light
illuminates when you drive the vehicle in
cold outside air after adjusting the tire
pressures in a warm garage, re-adjust the
tire pressures using the method described
above. Then, increase the vehicle speed
to at least 20 mph (32 km/h) and check to
see that the low tire pressure warning light
turns off a few minutes later. If the low tire
pressure warning light does not turn off, the tire pressure monitoring system may
not be functioning normally. In this event,
go to a SUBARU dealer to have the
system inspected as soon as possible.
While the vehicle is driven, friction be-
tween tires and the road surface causes
the tires to warm up. After illumination of
the low tire pressure warning light, any
increase in the tire pressures caused by
an increase in the outside air temperature
or by an increase in the temperature in the
tires can cause the low tire pressure
warning light to turn off.
System resetting is necessary when the
wheels are changed (for example, a
switch to snow tires) and new TPMS
valves are installed on the newly fitted
wheels. Have this work performed by a
SUBARU dealer following wheel replace-ment.
It may not be possible to install TPMS
valves on certain wheels that are on the
market. Therefore, if you change the
wheels (for example, a switch to snow
tires), use wheels that have the same part
number as the standard-equipment
wheels. Without four operational TPMS
valve/sensors on the wheels, the TPMS
will not fully function and the warning light
on the combination meter will illuminate
steadily after blinking for approximatelyone minute.
When a tire is replaced, adjustments are
necessary to ensure continued normal
operation of the tire pressure monitoring
system. As with wheel replacement, there-
fore, you should have the work performed
by a SUBARU dealer.
WARNING
If the low tire pressure warning light
does not illuminate briefly after the
ignition switch is turned ON or the
light illuminates steadily after blink-
ing for approximately one minute,
you should have your Tire Pressure
Monitoring System checked at a
SUBARU dealer as soon as possi-ble.
If this light illuminates while driving,
never brake suddenly and keep
driving straight ahead while gradu-
ally reducing speed. Then slowly
pull off the road to a safe place.
Otherwise an accident involving
serious vehicle damage and serious
personal injury could occur.
If this light still illuminates while
driving after adjusting the tire pres-
sure, a tire may have significant
damage and a fast leak that causes
the tire to lose air rapidly. If you have
Page 390 of 458

&Tire replacement
The wheels and tires are important and
integral parts of your vehicle ’s design;
they cannot be changed arbitrarily. The
tires fitted as standard equipment are
optimally matched to the characteristics
of the vehicle and were selected to give
the best possible combination of running
performance, ride comfort, and service
life. It is essential for every tire to have a
size and construction matching those
shown on the tire placard and to have a
speed symbol and load index matching
those shown on the tire placard.
Using tires of a non-specified size detracts
from controllability, ride comfort, braking
performance, speedometer accuracy and
odometer accuracy. It also creates incor-
rect body-to-tire clearances and inappro-
priately changes the vehicle ’sground
clearance.
All four tires must be the same in terms of
manufacturer, brand (tread pattern), con-
struction, and size. You are advised to
replace the tires with new ones that are
identical to those fitted as standard equip-ment.
For safe vehicle operation, SUBARU
recommends replacing all four tires at
the same time.WARNING
. All four tires must be the same in
terms of manufacturer, brand
(tread pattern), construction, de-
gree of wear, speed symbol, load
index and size. Mixing tires of
different types, sizes or degrees
of wear can result in damage tovehicle ’s powertrain. Use of dif-
ferent types or sizes of tires can
also dangerously reduce con-
trollability and braking perfor-
mance and can lead to an acci-dent.
. Use only radial tires. Do not use
radial tires together with belted
bias tires and/or bias-ply tires.
Doing so can dangerously re-
duce controllability, resulting in
an accident.
& Wheel replacement
When replacing wheels due, for example,
to damage, make sure the replacement
wheels match the specifications of the
wheels that are fitted as standard equip-
ment. Replacement wheels are available
from SUBARU dealers.WARNING
Use only those wheels that are
specified for your vehicle. Wheels
not meeting specifications could
interfere with brake caliper opera-
tion and may cause the tires to rub
against the wheel well housing dur-
ing turns. The resulting loss of
vehicle control could lead to anaccident.
NOTE
When any of the wheels are removed
and replaced for tire rotation or to
change a flat tire, always check the
tightness of the wheel nuts after driv-
ing approximately 600 miles (1,000 km).
If any nut is loose, tighten it to the
specified torque. Maintenance and service
11-37
Page 404 of 458

&Rear combination lights
! 4-door models
1. Remove the clip from the rear trunk
trim with a screwdriver.
2. Open the rear portion of the side trunk
trim panel.
1) Brake/tail and rear side marker light
2) Rear turn signal light
3) Back-up light
3. Remove the bulb socket from the rear
combination light assembly by turning itcounterclockwise.
4. Pull the bulb out of the bulb socket and
replace it with a new one.
5. Set the bulb socket into the rear
combination light assembly and turn it
clockwise until it locks.
6. Secure the rear trunk trim panel with
the clips. !
5-door models
1. Using a Phillips screwdriver, remove
the upper and lower screws that secure
the rear combination light assembly.
2. Slide the rear combination light as-
sembly rearward and remove it from the Maintenance and service
11-51
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Page 418 of 458

&Fluids
NOTE
Each quantity indicated here is only a guideline. The necessary quantity for replacement may differ slightly depending on the
temperature and other factors.
Fluid Fluid type Fluid capacity
Automatic transmission fluid (AT models) · SUBARU ATF
· IDEMITSU ATF HP 9.8 US qt (9.3 liters, 8.2 Imp qt)
Power steering fluid · SUBARU ATF·
“Dexron III ”Type Automatic Transmission Fluid 0.7 US qt (0.7 liter, 0.6 Imp qt)
Brake fluid · Genuine SUBARU brake fluid
· FMVSS No. 116, fresh DOT 3 or DOT 4 brake fluid –
Clutch fluid (MT models) –
For the checking procedures or other details, refer to “Automatic transmission fluid ”F 11-22, “Power steering fluid ”F 11-24, “Brake fluid ”F 11-25 or
“ Clutch fluid (MT models) ”F 11-26. Specifications
12-9
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Page 426 of 458

Wattage Bulb No.
1) High beam headlight 12V-60W 9005 (HB3)
2) Low beam headlight
Models with HID light 12V-35W D2S
Models with halogen light 12V-55W H11
3) Front turn signal/Front side marker light 12V-27/8W 1157NA
4) Map light 12V-8W–
5) Dome light 12V-8W–
6) Front fog light 12V-51W 9006 (HB4)
7) Door step light (STI) 12V-5W W5W
8) Trunk room light (4-door) 12V-5W (W5W)
9) High mount stop light (4-door, if equipped) 12V-21W (P21W)
10) Rear turn signal light (4-door) 12V-21W (WY21W)
11 ) Back-up light (4-door) 12V-16W 921
12) Brake/tail and rear side marker light (4-door) 12V-21/5W 7443 (W21/5W)
13) Cargo area light (5-door) 12V-5W–
14) Rear side marker light (5-door) 12V-5W 168
15) Rear turn signal light (5-door) 12V-21W (WY21W)
16) Back-up light (5-door) 12V-21W 7440
17) Licence plate light 12V-5W 168 (W5W)
A) High mount stop light (5-door) ––
B) Brake/tail light (5-door) ––
C) High mount stop light (4-door, if equipped) ––
D) Side turn signal light (if equipped) ––WARNING
. Bulbs may become very hot while
illuminated. Before replacing
bulbs, turn off the lights and wait
until the bulbs cool down. Other-
wise, there is a risk of sustaining
a burn injury.
. For models with HID low beam
headlights, observe the following
precautions. Not doing so carries
the risk of an electric shock that
could result in serious injury
because the HID bulbs use an
extremely high voltage. – Do not replace any headlight
bulbs (both low beam and
high beam) by yourself.
– Do not remove/restore the
headlight assemblies by your-self.
– Do not remove any headlight-
assembly components byyourself.
For replacement, contact your SUBARU dealer. Specifications
12-17
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