brake SUBARU IMPREZA WRX 2014 4.G Workshop Manual

Maintenance schedule....................................... 11-3
Maintenance precautions ................................... 11-3
Before checking or servicing in the engine compartment .................................................... 11-4
When checking or servicing in the engine compartment .................................................... 11-4
When checking or servicing in the engine compartment while the engine is running .......... 11-5
Engine hood ....................................................... 11-5
Engine compartment overview .......................... 11-6
Turbo models except STI .................................... 11-6
STI..................................................................... 11-7
Engine oil ............................................................ 11-8
Checking the oil level ......................................... 11-8
Changing the oil and oil filter .............................. 11-9
Recommended grade and viscosity .................. 11-10
Synthetic oil ..................................................... 11-10
Cooling system ................................................ 11-11
Cooling fan, hose and connections ................... 11-11
Engine coolant ................................................. 11-12
Air cleaner element .......................................... 11-13
Replacing the air cleaner element ..................... 11-13
Spark plugs ...................................................... 11-14
Recommended spark plugs .............................. 11-14
Drive belts ........................................................ 11-15
Manual transmission oil .................................. 11-16
Checking the oil level ....................................... 11-16
Recommended grade and viscosity .................. 11-16
Rear differential gear oil .................................. 11-17
Recommended grade and viscosity .................. 11-17Power steering fluid
........................................ 11-17
Checking the fluid level .................................... 11-17
Recommended fluid ......................................... 11-18
Brake fluid ........................................................ 11-18
Checking the fluid level .................................... 11-18
Recommended brake fluid ............................... 11-19
Clutch fluid ....................................................... 11-19
Checking the fluid level .................................... 11-19
Recommended clutch fluid ............................... 11-20
Brake booster .................................................. 11-20
Brake pedal ...................................................... 11-21
Checking the brake pedal free play .................. 11-21
Checking the brake pedal reserve distance....... 11-21
Clutch pedal ..................................................... 11-21
Checking the clutch function ............................ 11-21
Checking the clutch pedal free play .................. 11-22
Hill start assist system .................................... 11-22
Replacement of brake pad and lining ............ 11-22
Breaking-in of new brake pads and linings ....... 11-23
Parking brake stroke ....................................... 11-23
Tires and wheels .............................................. 11-24
Types of tires ................................................... 11-24
Tire pressure monitoring system (TPMS) (if equipped) ...................................................... 11-24
Tire inspection ................................................. 11-25
Tire pressures and wear .................................. 11-26
Wheel balance ................................................. 11-28
Wear indicators ............................................... 11-28
Tire rotation direction mark .............................. 11-29
Tire rotation ..................................................... 11-29
Maintenance and service
11

11-4Maintenance and service/Maintenance precautions
guard against getting oil or fluids
in your eyes. If something does
get in your eyes, thoroughly
wash them out with clean water.
. Do not tamper with the wiring of
the SRS airbag system or seat-
belt pretensioner system, or at-
tempt to take its connectors
apart, as that may activate the
system or it can render it inop-
erative. NEVER use a circuit
tester for this wiring.
If your SRS airbag or seatbelt
pretensioner needs service, con-
sult your nearest SUBARU deal-
er. &
Before checking or servicing
in the engine compartment
WARNING
. Always stop the engine and set
the parking brake firmly to pre-
vent the vehicle from moving.
. Always let the engine cool down.
Engine parts become very hot
when the engine is running and
remain hot for some time after
the engine is stopped.
. Do not spill engine oil, engine
coolant, brake fluid or any other
fluid on hot engine components.
This may cause a fire.
. Always remove the key from the
ignition switch. When the ignition
switch is in the “ON ”position,
thecoolingfanmayoperate
suddenly even when the engine
is stopped.
. Before performing any servicing
on a vehicle equipped with a
remote engine start system (a
dealer option) temporarily place
that system in the service mode
to prevent it from unexpectedly
starting the engine. &
When checking or servicing
in the engine compartment
CAUTION
Do not contact the belt cover while
checking the components in the
engine compartment. Doing so may
cause your hand to slip off the belt
cover and result in an unexpected
injury.

11-6Maintenance and service/Engine compartment overview
Engine compartment overview &Turbo models except STI1) Power steering fluid reservoir
(page 11-17)
2) Manual transmission oil level gauge (MT) (page 11-16)
3) Clutch fluid reservoir (page 11-19)
4) Brake fluid reservoir (page 11-18)
5) Fuse box (page 11-38)
6) Battery (page 11-37)
7) Windshield washer tank (page 11-31)
8) Engine oil filler cap (page 11-8)
9) Engine coolant reservoir (page 11-12)
10) Engine oil level gauge (page 11-8)
11) Radiator cap (page 11-12)
12) Air cleaner case (page 11-13)

&STI1) Power steering fluid reservoir
(page 11-17)
2) Clutch fluid reservoir (page 11-19)
3) Brake fluid reservoir (page 11-18)
4) Fuse box (page 11-38)
5) Battery (page 11-37)
6) Windshield washer tank (page 11-31)
7) Engine oil filler cap (page 11-8)
8) Engine coolant reservoir (page 11-12)
9) Engine oil level gauge (page 11-8)
10) Radiator cap (page 11-12)
11) Air cleaner case (page 11-13)
Maintenance and service/Engine compartment overview11-7

11-18Maintenance and service/Brake fluid
WARNING
Be careful not to burn yourself
because the fluid may be hot.
CAUTION
. When power steering fluid is
being added, use only clean fluid,
and be careful not to allow any
dirt into the tank. And never use
different brands together.
. Be careful not to spill power
steering fluid when adding it. If
power steering fluid touches the
exhaust pipe, it may cause a bad
smell, smoke, and/or a fire. If
power steering fluid gets on the
exhaust pipe, be sure to wipe it off.
& Recommended fluid
Refer to “Fluids ”F 12-7. Brake fluid &
Checking the fluid level
1) “MAX ”level mark
2) “MIN ”level mark
Check the fluid level monthly.
Check the fluid level on the outside of the
reservoir. If the level is below “MIN ”, add
the recommended brake fluid to “MAX ”.
Use only brake fluid from a sealed
container.
WARNING
. Never let brake fluid contact your
eyes because brake fluid can be
harmful to your eyes. If brake
fluid gets in your eyes, immedi-
ately flush them thoroughly with clean water. For safety, when
performing this work, wearing
eye protection is advisable.
. Brake fluid absorbs moisture
from the air. Any absorbed moist-
ure can cause a dangerous loss
of braking performance.
. If the vehicle requires frequent
refilling, there may be a leak. If
you suspect a problem, have the
vehicle checked at your SUBARU
dealer.
CAUTION
. When adding brake fluid, be care-
ful not to allow any dirt into the
reservoir.
. Never splash the brake fluid over
painted surfaces or rubber parts.
Alcohol contained in the brake
fluid may damage them.
. Be careful not to spill brake fluid
when adding it. If brake fluid
touches the exhaust pipe, it may
cause a bad smell, smoke, and/or
a fire. If brake fluid gets on the
exhaust pipe, be sure to wipe itoff.

&Recommended brake fluid
Refer to “Fluids ”F 12-7.
CAUTION
Never use different brands of brake
fluid together. Also, avoid mixing
DOT 3 and DOT 4 brake fluids even if
they are the same brand. Clutch fluid &
Checking the fluid level
Check the fluid level on the outside of the
reservoir. If the level is below “MIN ”level
mark, add the recommended clutch fluidto “MAX ”level mark.
Use only clutch fluid from a sealed
container.
WARNING
Never let clutch fluid contact your
eyes because clutch fluid can be
harmful to your eyes. If clutch fluid
gets in your eyes, immediately flush
them thoroughly with clean water.
For safety, when performing this
work, wearing eye protection is advisable.
CAUTION
. Clutch fluid absorbs moisture
from the air. Any absorbed moist-
ure can cause improper clutchoperation.
. If the vehicle requires frequent
refilling, there may be a leak. If
you suspect a problem, have the
vehicle checked at your SUBARU
dealer.
. When clutch fluid is added, be
careful not to allow any dirt into
the tank.
. Never splash the clutch fluid over
painted surfaces or rubber parts.
Alcohol contained in the clutch
fluid may damage them.
. Be careful not to spill clutch fluid
when adding it. If clutch fluid
touches the exhaust pipe, it may
cause a bad smell, smoke, and/or
a fire. If clutch fluid gets on the
exhaust pipe, be sure to wipe itoff.
Maintenance and service/Clutch fluid11-19
– CONTINUED –

11-20Maintenance and service/Brake booster
&Recommended clutch fluid
Refer to “Fluids ”F 12-7.
CAUTION
Never use different brands of clutch
fluid together. Also, avoid mixing
DOT 3 and DOT 4 brake fluids even if
they are the same brand. Brake booster
If the brake booster does not operate as
described in the following, have it checked
by your SUBARU dealer.
1. With the engine off, depress the brake
pedal several times, applying the same
pedal force each time. The distance the
pedal travels should not vary.
2. With the brake pedal depressed, start
the engine. The pedal should move
slightly down to the floor.
3. With the brake pedal depressed, stop
the engine and keep the pedal depressed
for 30 seconds. The pedal height should
not change.
4. Start the engine again and run for
approximately one minute then turn it off.
Depress the brake pedal several times to
check the brake booster. The brake
booster operates properly if the pedal
stroke decreases with each depression. NOTE
For vehicles equipped with the brake
assist system, when you depress the
brake pedal strongly or suddenly, you
might feel that lighter depression of the
brake pedal generates a greater brak-
ing force. However, even though these
occur, they do not indicate any mal- functions, and the brake assist system
is operating properly.
Brake assist is not a system that brings
more braking ability to the vehicle
beyond its breaking capability.

Brake pedal
Check the brake pedal free play and
reserve distance according to the main-
tenance schedule in the“Warranty and
Maintenance Booklet ”.
& Checking the brake pedal
free play
1) 0.02 –0.08 in (0.5 –2.0 mm)
Stop the engine and firmly depress the
brake pedal several times. Lightly pull the
brake pedal up with one finger to check
the free play with a force of less than 2 lbf
(10 N, 1 kgf).
If the free play is not within proper
specification, contact your SUBARU deal-
er. &
Checking the brake pedal
reserve distance
1) More than 2.56 in (65 mm)
Depress the pedal with a force of approxi-
mately 66 lbf (294 N, 30 kgf) and measure
the distance between the upper surface of
the pedal pad and the floor.
When the measurement is smaller than
the specification, or when the pedal does
not operate smoothly, contact with your
SUBARU dealer. Clutch pedal
Check the clutch pedal free play and
reserve distance according to the main-
tenance schedule in the
“Warranty and
Maintenance Booklet ”.
& Checking the clutch function
Check the clutch engagement and disen-gagement.
1. With the engine idling, check that there
are no abnormal noises when the clutch
pedal is depressed, and that shifting into
1st or reverse feels smooth.
2. Start the vehicle by releasing the pedal
slowly to check that the engine and
transmission smoothly couple without
any sign of slippage.
Maintenance and service/Brake pedal11-21
– CONTINUED –

11-22Maintenance and service/Hill start assist system
&Checking the clutch pedal
free play
1) 0.16 –0.43 in (4.0 –11.0 mm)
Lightly depress the clutch pedal down with
your finger until you feel resistance, and
check the free play.
If the free play is not within proper
specification, contact your SUBARU deal-
er. Hill start assist system
Ensure that the Hill start assist system
operates properly under the followingcircumstances:
1. Stop the vehicle on an uphill grade by
depressing the brake pedal and clutch
pedal, with the engine running.
2. Make sure that the vehicle does not
move backward even after the brake
pedal is released.
3. Then make sure the vehicle starts
climbing the grade by following the normal
starting procedures.
If the Hill start assist system does not
operate as described above, contact with
your SUBARU dealer.
Replacement of brake pad
and lining
The disc brakes have audible wear
indicators on the brake pads. If the brake
pads wear close to their service limit, the
wear indicator makes a very audible
scraping noise when the brake pedal isapplied.
If you hear this scraping noise each time
you apply the brake pedal, have the brake
pads serviced by your SUBARU dealer as
soon as possible.
CAUTION
If you continue to drive despite the
scraping noise from the audible

brake pad wear indicator, it will
result in the need for costly brake
rotor repair or replacement.
& Breaking-in of new brake
pads and linings
When replacing the brake pad or lining,
use only genuine SUBARU parts. After
replacement, the new parts must be
broken in as follows. ! Brake pad and lining
While maintaining a speed of 30 to 40
mph (50 to 65 km/h), step on the brake
pedal lightly. Repeat this five or moretimes. ! Parking brake lining
1.Drivethevehicleataspeedof
approximately 22 mph (35 km/h).
2. With the parking brake release button
pushed in, pull the parking brake lever
SLOWLY and GENTLY (pulling with a
force of approximately 33.7 lbf [150 N,
15.3 kgf]).
3. Drive the vehicle for approximately
220 yards (200 meters) in this condition.
4. Wait 5 to 10 minutes for the parking
brake to cool down. Repeat this proce-dure.
5. Check the parking brake stroke. If the parking brake stroke is out of the specified
range, adjust it by turning the adjusting nut
located on the parking brake lever.
Parking brake stroke: 7–8 notches / 45 lbf (200 N, 20.4 kgf)
WARNING
A safe location and situation should
be selected for break-in driving.
CAUTION
Pulling the parking brake lever too
forcefully may cause the rear
wheels to lock. To avoid this, be
certain to pull the lever up slowly
and gently. Parking brake strokeCheck the parking brake stroke according
to the maintenance schedule in the“
Warranty and Maintenance Booklet ”.
When the parking brake is properly
adjusted, braking power is fully applied
by pulling the lever up 7 to 8 notches
gently but firmly (approximately 45 lbf [200
N, 20.4 kgf]). If the parking brake lever
stroke is not within the specified range,
have the brake system checked and
adjusted at your SUBARU dealer.
Maintenance and service/Parking brake stroke11-23