ignition SUBARU LEGACY 1995 Service User Guide

B2M0369A
1. CHECK POWER SUPPLY TO MAIN FAN RELAY-1.
1) Turn ignition switch to OFF.
2) Disconnect connector from A/C relay holder.
3) Measure voltage between A/C relay holder connector
and body.
Connector & terminal / Specified voltage:
(F28) No. 2—Body / 10 V, or more
(F28) No. 1—Body / 1 V, max.
4) Turn ignition switch to ON.
5) Measure voltage between A/C relay holder connector
and body.
Connector & terminal / Specified voltage:
(F28) No. 1—Body / 10 V, or more
B2M0370A
2. CHECK MAIN FAN RELAY-1.
1) Turn ignition switch to OFF.
2) Remove main fan relay-1 from A/C relay holder.
3) Check continuity between terminals (indicated in table
below) when terminal (1) is connected to battery and ter-
minal (3) is grounded.
When current flows.Between terminals (2)
and (4)Continuity exists.
When current does not
flow.Between terminals (2)
and (4)Continuity does not
exist.
Between terminals (1)
and (3)Continuity exists.
B2M0371A
3. CHECK HARNESS CONNECTOR BETWEEN MAIN
FAN RELAY-1 AND MAIN FAN MOTOR.
1) Disconnect connectors from main fan relay-1 and main
fan motor.
2) Measure resistance of harness connector between
main fan relay-1 and main fan motor.
Connector & terminal / Specified resistance:
(F28) No. 4—(F17) No.2 / 10Ω, max.
24
2-5DIAGNOSTICS
2. Radiator Main Fan

1. CHECK OPERATION OF MAIN FAN MOTOR LO
MODE.
Check that radiator main fan rotates at LO speed under
each condition described under LO mode operation. to 2-5 [K2B0].>
B2M0374A
2. CHECK POWER SUPPLY TO MAIN FAN RELAY-2.
1) Turn ignition switch to OFF.
2) Disconnect connector from A/C relay holder.
3) Measure voltage between A/C relay holder connector
and body.
Connector & terminal / Specified voltage:
(F30) No. 2—Body / 10 V, or more
(F30) No. 1—Body / 1 V, max.
4) Turn ignition switch to ON.
5) Measure voltage between A/C relay holder connector
and body.
Connector & terminal / Specified voltage:
(F30) No. 1—Body / 10 V, or more
B2M0370A
3. CHECK MAIN FAN RELAY-2.
1) Turn ignition switch to OFF.
2) Remove main fan relay-2 from A/C relay holder.
3) Check continuity between terminals (indicated in table
below) when terminal (1) is connected to battery and ter-
minal (3) is grounded.
When current flows.Between terminals (2)
and (4)Continuity exists.
When current does not
flow.Between terminals (2)
and (4)Continuity does not
exist.
Between terminals (1)
and (3)Continuity exists.
27
2-5DIAGNOSTICS
2. Radiator Main Fan

B2M0427A
1. CHECK FUSE AND POWER SUPPLY.
1) Check fuse No. 13.
2) Turn ignition switch to ACC.
3) Measure voltage between fuse and relay box, and body.
Connector & terminal / Specified voltage:
(F40) No. 3—Body / 10 V, or more
B2M0377A
2. CHECK HARNESS CONNECTOR BETWEEN FUSE
AND RELAY BOX, AND SUB FAN MOTOR.
1) Turn ignition switch to OFF.
2) Disconnect connectors from fuse and relay box, and
sub fan motor.
3) Measure resistance of harness connector between fuse
and relay box, and sub fan motor.
Connector & terminal / Specified resistance:
(F40) No. 3—(F16) No. 2 / 10Ω, max.
B2M0378A
3. CHECK GROUND CIRCUIT OF SUB FAN MOTOR.
Measure resistance between sub fan motor connector and
body.
Connector & terminal / Specified resistance:
(F16) No. 1—Body / 10Ω, max.
B2M0372A
4. CHECK SUB FAN MOTOR.
1) Disconnect connector from sub fan motor.
2) Connect battery positive (+) terminal to terminal No. 2
and connect terminal No. 1 to ground. Ensure that fan
rotates at LO speed.
31
2-5DIAGNOSTICS
3. Radiator Sub Fan (With A/C model only)

1. CHECK OPERATION OF SUB FAN MOTOR LO
MODE.
Check that radiator sub fan rotates at LO speed under each
condition described under LO mode operation. [K3A0].>
B2M0379A
2. CHECK POWER SUPPLY TO SUB FAN RELAY-2.
1) Turn ignition switch to OFF.
2) Disconnect connector from A/C relay holder.
3) Measure voltage between A/C relay holder connector
and body.
Connector & terminal / Specified voltage:
(F29) No. 1—Body / 1 V, max.
(F29) No. 2—Body / 1 V, max.
4) Turn ignition switch to ON.
5) Measure voltage between A/C relay holder connector
and body.
Connector & terminal / Specified voltage:
(F29) No. 1—Body / 10 V, or more
(F29) No. 2—Body / 10 V, or more
B2M0370A
3. CHECK SUB FAN RELAY-2.
1) Turn ignition switch to OFF.
2) Remove sub fan relay-2 from A/C relay holder.
3) Check continuity between terminals (indicated in table
below) when terminal (1) is connected to battery and ter-
minal (3) is grounded.
When current flows.Between terminals (2)
and (4)Continuity exists.
When current does not
flow.Between terminals (2)
and (4)Continuity does not
exist.
Between terminals (1)
and (3)Continuity exists.
33
2-5DIAGNOSTICS
3. Radiator Sub Fan (With A/C model only)

B2M0334
(3) Remove bolts which install power steering pump
from bracket.
B2M0029
(4) Place power steering pump on the right side wheel
apron.
B6M0160
8) Disconnect spark plug cords from ignition coil.
H2M1246
9) Disconnect engine coolant hoses from throttle body.
H2M1259A
10) Disconnect engine coolant hose
1from idle air con-
trol solenoid valve.
11) Disconnect air by-pass hose

2from idle air control
solenoid valve.
9
2-7SERVICE PROCEDURE
4. Intake Manifold

B2M0159
22) Remove bolts which hold intake manifold onto cylinder
heads.
B2M0160
23) Remove intake manifold.
B2M0347A
B: DISASSEMBLY
1) Disconnect connectors from throttle position sensor,
ignition coil, fuel injectors, idle air control solenoid valve,
purge control solenoid valve and EGR solenoid valve.
2) Remove engine harness from intake manifold.


1EGR solenoid valve


2Throttle position sensor


3Idle air control solenoid valve


4Purge control solenoid valve


5Harness band
B2M0157
3) Remove throttle body from intake manifold.
B2M0161A
4) Remove fuel pipes, etc. from intake manifold.


1Pressure regulator


2Purge control solenoid valve


3Fuel pipe ASSY
12
2-7SERVICE PROCEDURE
4. Intake Manifold

B2M0161A
C: ASSEMBLY
1) Assemble fuel pipes, etc. to intake manifold.


1Pressure regulator


2Purge control solenoid valve


3Fuel pipe ASSY
B2M0157
2) Assemble throttle body to intake manifold.
CAUTION:
Replace gasket with a new one.
Tightening torque:
22±2 N⋅m (2.2±0.2 kg-m, 15.9±1.4 ft-lb)
B2M0347A
3) Install engine harness onto intake manifold.
4) Connect connectors to throttle position sensor, ignition
coil, fuel injectors, idle air control solenoid valve, purge
control solenoid valve and EGR solenoid valve.


1EGR solenoid valve


2Throttle position sensor


3Idle air control solenoid valve


4Purge control solenoid valve


5Harness band
B2M0159
D: INSTALLATION
1) Install intake manifold onto cylinder heads.
CAUTION:
Always use new gaskets.
Tightening torque:
25±2 N⋅m (2.5±0.2 kg-m, 18.1±1.4 ft-lb)
G2M0296
2) Connect fuel hoses.
13
2-7SERVICE PROCEDURE
4. Intake Manifold

B6M0160
14) Connect spark plug cords to ignition coil.
B2M0334
15) Install power steering pump on bracket.
(1) Install power steering pump on bracket, and tighten
bolts.
Tightening torque:
20.1±2.5 N⋅m (2.05±0.25 kg-m, 14.8±1.8 ft-lb)
B2M0340
(2) Install power steering pipe bracket on right side
intake manifold.
G2M0286
(3) Install front side V-belt, and adjust it.

B2M0017
(4) Install V-belt cover.
16
2-7SERVICE PROCEDURE
4. Intake Manifold

B2M0162
9. Throttle Position Sensor
A: REMOVAL AND INSTALLATION
1) Disconnect connector from throttle position sensor.
2) Remove throttle position sensor holding screws, and
remove it.
3) Installation is in the reverse order of removal.
Tightening torque:
2.2±0.2 N⋅m (0.22±0.02 kg-m, 1.6±0.1 ft-lb)
CAUTION:
When installing throttle position sensor, adjust to the
specified data.
B2M0163
B: ADJUSTMENT
1) Turn ignition switch to OFF.
2) Loosen throttle position sensor holding screws.
G2M0415
3) When using voltage meter;
(1) Take out ECM.
(2) Turn ignition switch to ON.
(3) Adjust throttle position sensor so that signal voltage
to ECM may be in specification.
Connector & Terminal / Specified voltage
(B84) No. 24 — (B84) No. 25 / 0.45 — 0.55 V
[Fully closed.]
(4) Tighten throttle position sensor holding screws.
G2M0096
4) When using Subaru Select Monitor;
(1) Connect Subaru Select Monitor to the data link con-
nector.
(2) Turn ignition switch to ON and SSM switch to ON.
(3) Select mode “F10”.
(4) Adjust throttle position sensor to specified data.
Condition / Specified data.
Throttle fully closed / 0.50 V
(5) Tighten throttle position sensor holding screws.
21
2-7SERVICE PROCEDURE
9. Throttle Position Sensor

1. Precautions
WARNING:
Place “No fire” signs near the working area.
Disconnect ground terminal from battery.
Be careful not to spill fuel on the floor.
G2M0340
A: RELEASING OF FUEL PRESSURE
1) Take off floor mat.
2) Remove access hole lid.
B2M0047
3) Disconnect connector from fuel pump.
4) Start the engine, and run it until it stalls.
5) After the engine stalls, crank it for five more seconds.
6) Turn ignition switch OFF.
G2M0340
B: DRAINING OF FUEL
1) Remove rear seat and seat back.
2) Remove access hole lid.
B2M0047
3) Disconnect connector from fuel pump.
4) Release fuel pressure.
6
2-8SERVICE PROCEDURE
1. Precautions