engine SUBARU LEGACY 1995 Service Repair Manual

B6M0107A
B: REMOVAL AND INSTALLATION
1. BLADE
Pull out blade following the arrow direction from arm while
pushing up locking clip.
G6M0118
2. WIPER ARM
1) Open engine hood.
2) Remove cap of wiper arm installation nut.
3) Remove the nut which secures wiper arm.
4) Remove wiper arm.
5) Installation is in the reverse order of removal.
NOTE:
Remove metal sludge from the wiper arm fixture before
installing it.
Tightening torque:
20±3 N⋅m (2.0±0.3 kg-m, 14.5±2.2 ft-lb)
3. WIPER MOTOR AND LINK
1) Detach weatherstrip and cowl panel. [W10A0].>
NOTE:
Apply silicone oil or soap water to both sides of cowl net to
facilitate removal.
B6M0108
2) Disconnect connector of wiper motor.
3) Remove motor attaching bolts.
Tightening torque:
5.9±1.5 N⋅m (0.6±0.15 kg-m, 4.3±1.1 ft-lb)
23
6-2SERVICE PROCEDURE
10. Front Wiper and Washer

4) Remove wiper link from back side of wiper motor using
a screwdriver inserted into service hole in front panel.
CAUTION:
Do not pry wiper link off forcefully as this may scratch
vehicle body.
5) Remove wiper motor.
6) Separate the driver’s side wiper link from back side of
the passenger’s side wiper sleeve unit.
G6M0021
7) Remove nuts which secure sleeve unit.
Tightening torque:
5.9±1.5 N⋅m (0.6±0.15 kg-m, 4.3±1.1 ft-lb)
G6M0121
8) Remove wiper link from service hole in front panel.
B6M0109A
4. WASHER TANK AND WASHER MOTOR
1) Remove washer tank attaching bolts.
2) Disconnect connectors of washer motors.
3) Disconnect washer hoses from each washer motor.
4) Remove washer tank and washer motor as an unit.
5) Separate washer motor from washer tank.
B6M0110A
5. NOZZLE
1) Disconnect washer hose from nozzle.
2) Push nozzle clip in direction A as shown in figure.
3) Remove nozzle from engine hood.
CAUTION:
Do not pry nozzle off forcefully as this may scratch
vehicle body.
24
6-2SERVICE PROCEDURE
10. Front Wiper and Washer

G6M0112
2. DEFOGGER RELAY
Check continuity between terminals as indicated in table
below, when connecting the battery to terminal No. 1 and
No. 3.
When current flows.Between terminals
No. 2 and No. 4Continuity exists.
When current does not flow.Between terminals
No. 2 and No. 4Continuity does not
exist.
Between terminals
No. 1 and No. 3Continuity exists.
G6M0135
3. HEAT WIRES
1) Start the engine so that battery is being charged.
2) Turn defogger switch to ON.
3) Check each heat wire at its center position for discon-
tinuity by setting direct current voltmeter.
Normal indication is about 6 volts.
G6M0136
NOTE:
When measuring voltage, wind a piece of tin foil around the
tip of the tester probe and press the foil against the wire
with your finger.
32
6-2SERVICE PROCEDURE
12. Rear Window Defogger

B: BULB REPLACEMENT
B6M0348A
1Tachometer and temperature
gauge illumination

2Oil pressure

3CHECK ENGINE (Malfunction Indi-
cator Light)

4Tachometer illumination

5Turn signal (RH)

6Headlight beam
7Door open

8Seat belt

9TCS (Operation indicator)

10Turn signal (LH)

11Speedometer illumination

12Speedometer and fuel gauge illumi-
nation
13Low fuel

14Charge

15Brake fluid level/parking brake

16FWD

17AT oil temperature

18ABS

19TCS (Warning)
34
6-2SERVICE PROCEDURE
13. Combination Meter

B6M0349
15. Horn and Cigarette Lighter
A: REMOVAL AND INSTALLATION
1. HORN
1) Open the engine hood.
2) Disconnect connector of horn.
3) Remove the horn.
Tightening torque:
18±5 N⋅m (1.8±0.5 kg-m, 13.0±3.6 ft-lb)
CAUTION:
After installing horn, connect connector, fit firmly wir-
ing harness to prevent from disconnecting due to
vibration.
B6M0124
2. HORN SWITCH (HORN PAD)
1) Remove screw which secures horn switch (steering
pad) to the base of steering wheel.
2) Remove horn switch (steering pad) from steering wheel
while disconnecting connector.
B6M0350A
3. CIGARETTE LIGHTER
1) Remove center panel from instrument panel. 5-4 [W1A0].>
2) Disconnect connector from cigarette lighter.
3) Turn illumination socket 45°counterclockwise and
remove it.
4) Loosen nut, and then remove cigarette lighter body.
CAUTION:

Align socket with cutout portion of instrument panel
during installation.

In case of replacing cigarette lighter, use genuine
part only and always replace both plug and socket
combination.
37
6-2SERVICE PROCEDURE
15. Horn and Cigarette Lighter

B6M0154A
B: REMOVAL AND INSTALLATION
1. CRUISE CONTROL MAIN SWITCH
1) Remove screws which secure meter visor.
2) Remove meter visor from instrument panel while dis-
connecting connectors.
3) Remove cruise control main switch from meter visor.
B6M0357A
2. CRUISE CONTROL COMMAND SWITCH
1) Remove screw which secures horn pad to the base of
steering wheel.
2) Remove horn pad from steering wheel while discon-
necting connector.
3) Disconnect connector of cruise control command
switch.
4) Remove screws which secure cruise control command
switch to steering wheel, and then remove command
switch.
WARNING:
Refer to 5-5 when removing or installing the module
from the airbag equipped model.
B6M0156
3. ACTUATOR
1) Loosen nut which secures cruise control cable end to
throttle cam, and then remove cable from engine throttle
cam.
2) Remove clip bands from cruise control cable.
CAUTION:

Be careful not to apply excessive load to the wire
cable when adjusting and/or installing; otherwise, the
actuator may be deformed or damaged.

Do not bend cable sharply with a radius less than
100 mm (3.94 in); otherwise, cable may bend
permanently, resulting in poor performance.

When installing cable, be careful not to sharply bend
or pinch the inner cable; otherwise, the cable may
break.
48
6-2SERVICE PROCEDURE
21. Cruise Control

B6M0361A
22. Security System
A: REMOVAL AND INSTALLATION
1. STARTER INTERRUPT RELAY
NOTE:
The starter interrupt relay and headlight alarm relay use the
same parts and are mounted parallel to each other.
Therefore, before removal and installation, identify the
starter interrupt relay by the color of its wiring connection.

1) Remove instrument panel lower cover.
2) Disconnect connector of starter interrupt relay.
3) Remove starter interrupt relay.
4) Installation is in the reverse order of removal.
B6M0361A
2. HEADLIGHT ALARM RELAY
NOTE:
The headlight alarm relay and starter interrupt relay use the
same parts and are mounted parallel to each other.
Therefore, before removal and installation, identify the
headlight alarm relay by the color of its wiring connection.

1) Remove instrument panel lower cover.
2) Disconnect connector of headlight alarm relay.
3) Remove headlight alarm relay.
4) Installation is in the reverse order of removal.
B6M0363A
3. ENGINE HOOD SWITCH
1) Disconnect connector of engine hood switch from bot-
tom side of switch body.
2) Remove headlight (LH).
3) Remove attaching bolt, and then remove engine hood
switch.
4) Installation is in the reverse order of removal.
51
6-2SERVICE PROCEDURE
22. Security System

B6M0375A
B: INSPECTION
1. STARTER INTERRUPT RELAY
1) Disconnect connector of starter interrupt relay.
2) Connect battery to terminal No.1 and ground terminal
No. 2.
3) Check continuity between terminals as indicated in
table below:
When current flows. Between terminals
No. 3 and No. 5Continuity does not
exist.
When current does not flow. Between terminals
No. 3 and No. 5Continuity exists.
Between terminals
No. 1 and No. 2Continuity exists.
G6M0134
2. HEADLIGHT ALARM RELAY
1) Disconnect connector of headlight alarm relay.
2) Connect battery to terminal No. 1 and ground terminal
No. 2.
3) Check continuity between terminals as indicated in
table below:
When current flows. Between terminals
No. 3 and No. 5Continuity does not
exist.
Between terminals
No. 3 and No. 4Continuity exists.
When current does not flow. Between terminals
No. 3 and No. 5Continuity exists.
Between terminals
No. 3 and No. 4Continuity does not
exist.
Between terminals
No. 1 and No. 2Continuity exists.
B6M0376
3. ENGINE HOOD SWITCH
1) Disconnect connector of engine hood switch.
2) Check continuity between terminals when push rod is
pushed in 1.5 mm (0.059 in) of its stroke.
Terminal
Switch position12
When push rod is
pushed in.
When push rod is
released.
55
6-2SERVICE PROCEDURE
22. Security System

C: FUNCTION TEST
1. SECURITY SYSTEM OPERATION
1) Fully open all the door windows.
2) Turn the ignition switch to OFF and remove ignition key
from ignition switch.
3) Get out of the vehicle and lock the driver’s door using a
ignition key.
4) Check that the security indicator light illuminates.
5) When the security indicator light illuminates, wait for 30
seconds.
After 30 seconds, check that the light starts repeating 0.2
sec. ON and 2.4 sec. OFF sequence.
6) Unlock the driver’s door using the inside lock knob and
open the door.
Ensure that:
(1) the horn sounds and headlights flash intermittently
at 0.2 sec. ON and 0.6 sec. OFF. intervals, and
(2) the engine will not start even if the ignition switch
is turned to START.
7) Unlock the driver’s door one time using the ignition key.
Ensure the horn and headlights turn off.
8) Close and lock the driver’s door without using a ignition
key. (Set the inside lock knob to LOCK and then close the
door while lifting the outer handle).
Check that the security indicator light illuminates continu-
ously.
9) Within 30 seconds after the above step 8), unlock the
rear LH door using the inside lock knob and open the door.
Check that the security indicator light flashes at 0.5 sec.
intervals.
10) Close the rear LH door and lock the door using the
inside lock knob.
Check that the security indicator light illuminates continu-
ously.
11) Perform the above steps 9) and 10) on the rear RH
door and front RH door.
12) Within 30 seconds after above step 11) has been
finished, pull the engine hood opener lever and open the
engine hood.
Check that the security indicator light flashes at 0.5 sec.
intervals.
13) Close the engine hood completely.
Check that the security indicator light illuminates continu-
ously.
59
6-2SERVICE PROCEDURE
22. Security System

6. Security System
A: ELECTRICAL COMPONENTS LOCATION
B6M0403A
1Security control module

2Security indicator light

3RH door key cylinder lock/unlock switch (built-in tamper
switch)

4Door switch

5Door lock/unlock switch

6Trunk lid key cylinder unlock switch (SEDAN) (built-in tamper
switch)

7Trunk lid switch (SEDAN)

8Rear gate key cylinder lock/unlock switch (WAGON)
9Rear gate switch (WAGON)

10LH door key cylinder lock/unlock switch (built-in tamper
switch)

11Starter interrupt relay

12Headlight alarm relay

13Ignition switch (ACC position)

14Engine hood switch

15Horn

16Headlight
83
6-2DIAGNOSTICS
6. Security System