lock SUBARU LEGACY 1995 Service Repair Manual

Connector Connecting to
No. Pole Color Area No. Name
D1 24 * B-2 B30 Bulkhead wiring harness
D2 2 * B-2 Front door speaker RH
D3 2 Green B-2 Front power window motor RH
D4 2 Black A-2 Front tweeter RH
D5 6 * B-2 Remote control rearview mirror RH
D7 14 * B-2 Power window main switch
D8 2 Gray A-2 Front door lock switch RH
D11 24 * B-3 B101 Bulkhead wiring harness
D12 2 * B-3 Front door speaker LH
D13 2 Green B-3 Front power window motor LH
D14 2 Black B-3 Front tweeter LH
D15 6 * B-3 Remote control rearview mirror LH
D17 5 * B-3 Front power window sub switch LH
D18 4 * B-3 Front door lock actuator LH
D21 8 * B-3 R11 Rear wiring harness
D23 2 Black B-4 Rear door speaker LH
D24 2 Green B-4 Rear power window motor LH
D25 5 * B-4 Rear power window sub switch LH
D26 4 * B-4 Rear door lock actuator LH
D27 8 * B-2 R14 Rear wiring harness
D29 2 Black B-3 Rear door speaker RH
D30 2 Green A-3 Rear power window motor RH
D31 5 * A-3 Rear power window sub switch RH
D32 4 * A-3 Rear door lock actuator RH
*: Non-colored
134
6-3WIRING DIAGRAM
8. Electrical Wiring Harness and Ground Point

Connector Connecting to
No. Pole Color Area No. Name
R22 1 Brown C-1 Rear door switch LH
R23 6 * C-2 Power antenna
R25 2 Black C-3 Rear defogger condenser
R26 4 Black D-4 Rear combination light RH
R28 4 Black C-2 Rear combination light LH
R36 5 Black C-3 Rear wiper relay
R37 2 * C-3 D33
Rear gate cord R38 4 * C-3 D34
R39 8 * C-4 D35
Connector Connecting to
No. Pole Color Area No. Name
D33 2 * C-3 R37
Rear wiring harness D34 4 * C-3 R38
D35 8 * C-4 R39
D37 1 Black B-3
Luggage room light
D38 1 * B-3
D39 2 * B-3 High-mount stop light
D40 1 Black B-4 Rear defogger (Power)
D42 4 * B-4 Rear finisher light RH
D43 4 * B-3 Rear wiper motor
D44 2 * B-4 License plate light RH
D45 2 * A-3 License plate light LH
D46 2 Black A-4 Rear gate latch switch
D47 4 * A-4 Rear gate lock actuator
D48 1 Black B-3 Rear defogger (Ground)
D49 4 * A-3 Rear finisher light LH
*: Non-colored
138
6-3WIRING DIAGRAM
8. Electrical Wiring Harness and Ground Point

Connector Connecting to
No. Pole Color Area No. Name
R22 1 Brown C-1 Rear door switch LH
R23 6 * C-2 Power antenna
R25 2 Black C-3 Rear defogger condenser
R26 4 Black D-4 Rear combination light RH
R28 4 Black C-2 Rear combination light LH
R32 1 * C-2 Rear power supply (Power)
R33 1 Black C-2 Rear power supply (Ground)
R36 5 Black C-3 Rear wiper relay
R37 2 * C-3 D33
Rear gate cord R38 4 * C-3 D34
R39 8 * C-4 D35
R40 4 Black C-3 D36 Rear gate cord (With security)
Connector Connecting to
No. Pole Color Area No. Name
D33 2 * C-3 R37
Rear wiring harness D34 4 * C-3 R38
D35 8 * C-4 R39
D36 4 Black C-3 R40 Rear wiring harness (With security)
D37 1 Black B-3
Luggage room light
D38 1 * B-3
D39 2 * B-3 High-mount stop light
D40 1 Black B-4 Rear defogger (Power)
D41 4 Gray B-4 Key switch (Security)
D42 4 * B-4 Rear finisher light RH
D43 4 * B-3 Rear wiper motor
D44 2 * B-4 License plate light RH
D45 2 * A-3 License plate light LH
D46 2 Black A-4 Rear gate latch switch
D474 * A-4 Rear gate lock actuator (Without security system)
4 Gray A-4 Rear gate lock actuator (With security system)
D48 1 Black B-3 Rear defogger (Ground)
D49 4 * A-3 Rear finisher light LH
*: Non-colored
140
6-3WIRING DIAGRAM
8. Electrical Wiring Harness and Ground Point

In this manual, the following symbols are used.
*: Selective part

: Replacement part
: Should be lubricated with oil.
: Should be lubricated with grease.
: Sealing point
: Tightening torque

WARNING, CAUTION, NOTE

WARNING: Indicates the item which must be observed precisely during performance of maintenance ser-
vices in order to avoid injury to the mechanics and other persons.

CAUTION: Indicates the item which must be followed precisely during performance of maintenance ser-
vices so as to avoid damage and breakage to the vehicle and its parts and components.

NOTE: Indicates the hints, knacks, etc. which make the maintenance job easier.

SPECIAL TOOLS
When any special tool is required to perform the job, it is identified by“ST”in the applicable illustration and its
part number is shown in the manual.
M1H0120
1. Procedures for adjusting backlash
1) Set steering wheel to the straight-ahead position.
2) Remove the exhaust pipe
3) Loosen the lock nut with ST.


{ST1 921650000 STEERING GEARBOX WRENCH
ST2 921550000 STEERING GEARBOX WRENCH
Description
(of job method)
Shows the part name
Shows the part number
Tells that two kinds of special tools are required.
When two or more kinds of special tools are required to do
a job, they are identified by ST1, ST2,......respectively.


5

Basic checks
DISCONNECTING CONNECTORS

Always hold the connector itself.
CAUTION:
Don’t pull the harness.

To disconnect a locking connector, first re-lease
the lock, then pull the connector off.


Insert a connector by pushing it all the way in. If
the connector is equipped with a locking device,
push it in until a clicking sound is heard.

INSERTING A PROBE

Generally, probes are inserted into connectors from the rear.

Connectors equipped with shock protectors must be checked
with a mini probe (thin), or it will be necessary to remove the shock
protector.

When removing the shock protector take care not to deform it;
this also applies to waterproof connectors, which cannot be tested
from the wire side.

When the connector has a back plate, remove the plate after
removing the projection of the plate first. (Be careful not to use
excessive force, since the terminals might brake off).
6

SERVICE
PROCEDURE
[waB2]
4-2

4
.
Front
and
Rear
Drive
Shafts

7)
Toremove
the
cage
from
the
inner
race,
turn
the
cage

by
a
half
pitch
to
the
track
groove
of
the
inner
race
and

shift
the
cage
.

8)
Remove
snap
ring,
which
holds
the
inner
race
to
shaft,

byusing
pliers
.

9)
Take
out
DOJ
inner
race
.

10)
Take
off
DOJ
cage
from
shaft
and
remove
DOJ
boot
.

CAUTION
:

Be
sure
to
wrap
shaft
splines
with
vinyl
tape
to
protect

the
boot
from
scratches
.

11)
Place
driveshaft
in
a
vise
between
wooden
blocks
.

CAUTION
:

Do
notplace
drive
shaft
directly
in
the
vise
;
use
wooden

block
.

o

r

\,1,

Boot
band
claws

B4M0689A

12)
Raiseboot
band
claws
by
means
of
screwdriver
and

hammer
.

13)
Cutand
remove
the
boot
.

CAUTION
:

The
boot
mustbe
replaced
with
a
new
one
whenever
it

is
removed
.

3

4-2
[W4D2]
SERVICE
PROCEDURE

4
.
Front
and
Rear
Driv
eShafts

14)
Thus,
disassembly
of
axle
is
completed,
but
UFJ
can-

not
be
disassembled
.

D
:
ASSEMBLY

2
.
FWD
MODEL

Use
specified
grease
.

UFJ
side
:

UFJ
(Front)
-
NTG2218
(Part
No
.
28093AA020)

DOJ
side
:

AT
model
(Front)
-
VU-3A702
(Yellow)
(Part
No
.

23223GA050)

MT
model
(Front)
-
Molylex
No
.
2
(Part
No
.

723223010)
orSunlight
TB2-A

1)
Place
UFJ
boot
and
small
boot
band
on
UFJ
side
of

shaft
.

CAUTION
:

Be
sure
to
wrap
shaft
splines
with
vinyl
tape
to
prevent

boot
from
scratches
.

2)
Place
drive
shaft
in
a
vise
.

CAUTION
:

Do
not
place
driveshaft
directly
in
the
vise
;
use
wooden

blocks
.

3)
Apply
a
coat
of
specified
grease
[60
to
70g
(2.12to

2
.47oz)]to
UFJ
.

4)
Apply
anevencoat
of
specified
grease
[20
to
30g
(0
.71

to
1
.06oz)]to
the
entire
inner
surface
of
boot
.
Also
apply
grease
to
shaft
.

NOTE
:

The
inside
of
the
larger
end
of
UFJ
boot
and
the
boot

groove
shall
be
cleaned
soas
to
be
free
from
grease
and

other
substances
.

5)
Install
boot
projecting
portion
to
UFJ
groove
.

T
U
FJ

02
Large
boot
band

~3
Boot

6)
Set
large
boot
band
in
place
.

4